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Oshkosh Corporation JLG 2632R Operation And Safety Manual

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Operation and Safety Manual
Original Instructions - Keep this manual with the machine at all times.
Models
2632R
3246R
3121787
AS/NZS
GB
ANSI
®
October 4, 2019 - Rev D

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  • Page 1 Operation and Safety Manual Original Instructions - Keep this manual with the machine at all times. Models 2632R 3246R 3121787 AS/NZS ANSI ® October 4, 2019 - Rev D...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.
  • Page 3 FOREWORD FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed various compliance standards.  Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times.
  • Page 4 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO THE POTENTIAL PERSONAL INJURY HAZ- ARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. INDICATES A POTENTIALITY HAZARDOUS SITUATION.
  • Page 5 SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS For: • Accident Reporting • Standards and Regulations THIS PRODUCT MUST COMPLY WITH ALL SAFETY RELATED BULLETINS. CON- Compliance Information TACT JLG INDUSTRIES, INC. OR THE LOCAL AUTHORIZED JLG REPRESENTA- • Product Safety Publica- TIVE FOR INFORMATION REGARDING SAFETY RELATED BULLETINS WHICH tions •...
  • Page 6 REVISION LOG REVISION LOG Original Issue - A ......January 25, 2019 Revised - B........March 26, 2019 Revised - C.

  • Page 7: Table Of Contents

    TABLE OF CONTENTS SECTION - 1 - SAFETY PRECAUTIONS PRE-START INSPECTION ........2-4 WALK-AROUND INSPECTION .
  • Page 8 TABLE OF CONTENTS POTHOLE PROTECTION SYSTEM ......3-8 Platform with Rail-in-Rail Extension Deck ....3-18 Platform with Dual Rails Extension Deck .
  • Page 9 TABLE OF CONTENTS PIPE RACKS ..........5-4 Batteries .
  • Page 10 TABLE OF CONTENTS 3121787...

  • Page 11: Section 1 - Safety Precautions

    SECTION 1 - SAFETY PRECAUTIONS SECTION 1. SAFETY PRECAUTIONS GENERAL These sections contain the responsibilities of the owner, user, operator, lessor, and lessee concerning safety, training, inspec- tion, maintenance, application, and operation.If there are any This section outlines the necessary precautions for proper and questions with regard to safety, training, inspection, mainte- safe machine usage and maintenance.

  • Page 12: Pre-Operation

    SECTION 1 - SAFETY PRECAUTIONS PRE-OPERATION • Read, understand, and obey all applicable employer, local, and governmental regulations as they pertain to your utilization and application of the machine. Operator Training and Knowledge Workplace Inspection • Read, understand, and study the Operation and Safety Manual in its entirety before operating the machine. ...

  • Page 13: Machine Inspection

    SECTION 1 - SAFETY PRECAUTIONS Machine Inspection OPERATION • Do not operate this machine until the inspections and functional General checks have been performed as specified in Section 2 of this man- ual. • Machine operation requires your full attention. Bring the machine to a full stop before using any device, i.e.

  • Page 14: Trip And Fall Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Do not assist a stuck or disabled machine by pushing or pulling Trip and Fall Hazards except by pulling at the chassis tie-down lugs. • Prior to operation, ensure all gates and rails are fastened and •...

  • Page 15: Electrocution Hazards

    SECTION 1 - SAFETY PRECAUTIONS Electrocution Hazards • This machine is not insulated and does not provide protection from contact or proximity to electrical current. • Maintain distance from electrical lines, apparatus, or any ener- gized (exposed or insulated) parts according to the Minimum Approach Distance (MAD) as shown in Table 1-1.
  • Page 16 SECTION 1 - SAFETY PRECAUTIONS DO NOT MANEUVER MACHINE OR PERSONNEL INSIDE PROHIBITED ZONE (MAD). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGIZED UNLESS KNOWN OTHERWISE. Table 1-1. Minimum Approach Distances (M.A.D.) VOLTAGE RANGE MINIMUM APPROACH DISTANCE (Phase to Phase) in Feet (Meters) 0 to 50 KV 10 (3)

  • Page 17: Tipping Hazards

    SECTION 1 - SAFETY PRECAUTIONS Tipping Hazards • Wind speed can change rapidly. Always consider approaching weather events, the time required to lower the platform, and • Ensure that the ground conditions are adequate to support the methods to monitor current and potential wind conditions. maximum tire load indicated on the tire load decals located on the •...
  • Page 18 SECTION 1 - SAFETY PRECAUTIONS Table 1-2. Beaufort Scale (For Reference Only) WIND SPEED BEAUFORT DESCRIPTION LAND CONDITIONS NUMBER 0-0.2 Calm Calm. Smoke rises vertically. 0.3-1.5 Light air Wind motion visible in smoke. 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle. 8-12 3.4-5.4 Gentle breeze...

  • Page 19: Crushing And Collision Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. • Do not cover the platform sides or carry large surface-area items in the platform when operating outdoors.
  • Page 20 SECTION 1 - SAFETY PRECAUTIONS • During operation, keep all body parts inside platform railing. • Do not use high speed drive in restricted or close quarters or when driving in reverse. • Exercise extreme caution at all times to prevent obstacles from striking or interfering with operating controls and persons in the platform.

  • Page 21: Towing, Lifting, And Hauling

    SECTION 1 - SAFETY PRECAUTIONS TOWING, LIFTING, AND HAULING MAINTENANCE • Never allow personnel in platform while towing, lifting, or hauling. This sub-section contains general safety precautions which must be observed during maintenance of this machine. Additional pre- • This machine should not be towed, except in the event of emer- cautions to be observed during machine maintenance are gency, malfunction, power failure, or loading/unloading.

  • Page 22: Battery Hazards

    SECTION 1 - SAFETY PRECAUTIONS • Always relieve hydraulic pressure from Battery Hazards all hydraulic circuits before loosening or • Always disconnect batteries when servicing electrical compo- removing hydraulic components. nents or when performing welding on the machine. • DO NOT use your hand to check for •...

  • Page 23: Section 2 - User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION SECTION 2. USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PERSONNEL TRAINING Selection of the appropriate MEWPs and available options for the work to be performed considering specific job requirements, with involvement from the MEWP owner, user, The Mobile Elevating Work Platform (MEWP) is a personnel handling and/or supervisor.

  • Page 24: Machine Familiarization

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Machine Familiarization PREPARATION, INSPECTION, AND MAINTENANCE NOTE: Responsibilities for familiarization may vary by region. The following table covers periodic machine inspections and mainte- nance required by JLG Industries, Inc. Consult local regulations for Only properly trained personnel who have received unit-specific further requirements for MEWPs.

  • Page 25: Inspection And Maintenance Table

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection and Maintenance Table PRIMARY SERVICE TYPE FREQUENCY REFERENCE RESPONSIBILITY QUALIFICATION Pre-Start Inspection Before using each day, or whenever there’s an operator change. User or Operator User or Operator Operation and Safety Manual Pre-Delivery Inspection Service and Maintenance Manual and appli- Before each sale, lease, or rental delivery.

  • Page 26: Pre-Start Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION PRE-START INSPECTION Walk-Around Inspection – Perform as instructed in Section 2.4. The Pre-Start Inspection should include each of the following: Battery – Charge as required. Cleanliness – Check all surfaces for leakage (oil or battery Hydraulic Oil Level –...

  • Page 27: Walk-Around Inspection

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION WALK-AROUND INSPECTION Ground Control Console – Placard secure and legible, con- trol switches return to neutral position, emergency stop switch functions properly. Control markings legible. Begin the Walk-Around Inspection at item 1 as noted on the Inspec- tion Diagram.

  • Page 28: Inspection Diagram

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION Inspection Diagram 3121787...

  • Page 29: Function Check

    SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION FUNCTION CHECK f. With the platform elevated on a smooth, firm, level sur- face with no overhead obstructions, drive the machine to check if the high drive cutout speed-limit is engaged Perform the Function Check as follows: at the height indicated in Table 2-1.
  • Page 30 SECTION 2 - USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION With the platform in the stowed position: Table 2-2. Tilt Activation Setting a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the drive motor brakes TILT SETTING TILT SETTING hold.

  • Page 31: Section 3 - Machine Controls, Indicators, And Operation

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION SECTION 3. MACHINE CONTROLS, INDICATORS, AND OPERATION GENERAL DESCRIPTION This machine is a Mobile Elevating Work Platform (MEWP) used to NOTICE position personnel, along with their necessary tools and materials at work locations. THE MANUFACTURER HAS NO DIRECT CONTROL OVER MACHINE APPLICATION AND OPER- ATION.

  • Page 32: Operating Characteristics And Limitations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION OPERATING CHARACTERISTICS AND LIMITATIONS PLATFORM LOADING Placards The platform maximum rated load capacity is shown on a placard located on the platform billboard and is based upon the machine positioned on a smooth, firm surface, within the limits of the maxi- Important points to remember during operation are provided at the mum operating slope.

  • Page 33: Battery Charging

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION BATTERY CHARGING The batteries are fully charged when all three GREEN LED indicators on the platform control station or MDI battery charger status panel are illuminated. The battery charger AC input plug is located inside the frame at the left rear of the machine next to the battery charger.

  • Page 34: Machine Control Locations

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION MACHINE CONTROL LOCATIONS Platform Control Station Ground Control Station Side Compartment Door Latch (Both Sides) A/C Plug (Battery Charger Input) Platform Manual Descent A/C Plug (Platform A/C Receptacle Outlet Box) 3121787...

  • Page 35: Ground Control Console

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION GROUND CONTROL CONSOLE 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator 3. Inverter ON/OFF Switch (If Equipped) 7. MDI Indicator (If Equipped) 4. Ground Emergency Stop Button 3121787...

  • Page 36: Ground/Platform/Off Key Selector Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform Lift/Lower Switch A three-position momentary contact switch DO NOT OPERATE MACHINE FROM THE GROUND CONTROL CONSOLE WITH PERSON- controls raising and lowering of the platform NEL IN THE PLATFORM EXCEPT IN AN EMERGENCY. from the ground control console.

  • Page 37: Overload Indicator

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Overload Indicator MDI Indicator (If Equipped) The Overload Indicator indicates when the platform The Multifunction Digital Indicator (MDI) displays a Battery Discharge has been overloaded. An audible alarm accompa- Indicator (BDI), a LCD display showing the current hour-meter read- nies the indicator light.

  • Page 38: Pothole Protection System

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION When a problem occurs and a DTC Code is displayed: POTHOLE PROTECTION SYSTEM • A LED wrench icon (1) illuminates. As the platform elevates, the pothole protection system bars deploy • A three to five digit DTC code displays on the DTC LCD display (2) on either side of the chassis.

  • Page 39: 3.10 Platform Manual Descent

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.10 PLATFORM MANUAL DESCENT Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The red T-handle is located on the left rear of the machine beside the ladder. Look for the instruction decal located beside the T-handle.

  • Page 40: 3.11 Platform Control Station

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.11 PLATFORM CONTROL STATION 1. Emergency Stop Switch 2. Lift/Drive Selector Switch 3. Black/White Directional Arrow 4. Steer Switch and Decal 5. Drive/Lift/Steer Joystick Control 6. Trigger Switch (on front of controller) 7.

  • Page 41: Emergency Stop Switch

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Emergency Stop Switch Black/White Directional Arrow NOTE: Both ground and platform emergency stop switches must be set This decal indicates the proper direction to to ON in order to operate the machine. mount the platform control box, the black arrow must point to the front of the machine.

  • Page 42: Steering And Traveling

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Steering and Traveling Steering On the platform control station, position the lift/ drive selector switch to the drive/steer position. DO NOT DRIVE WITH THE PLATFORM ELEVATED EXCEPT ON A SMOOTH, FIRM SURFACE To steer the machine, engage trigger switch and WITHIN THE LIMITS OF THE MAXIMUM OPERATING SLOPE THAT IS FREE OF OBSTRUC- the thumb-operated steer rocker switch on the...

  • Page 43: Raising And Lowering Platform

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Raising And Lowering Platform Overload Indicator (LSS) Place the key selector Indicates the platform has been overloaded. An switch to the platform audible alarm will also signal when the plat- position. form is overloaded. Position both emergency NOTE: If the Overload Indicator is illuminated, further elevation will be...

  • Page 44: Variable Tilt - Platform Restricted Height Indicator

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Variable Tilt - Platform Restricted Height Indicator Battery Charge Indicator This indicator shows the maximum allowable The battery charge indicator displays the cur- platform elevation when the machine is within rent charge status of the onboard batteries. the limits of the variable tilt envelope.

  • Page 45: Indoor/Outdoor Operation Indicator

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Indoor/Outdoor Operation Indicator Low/High Drive Speed The Indoor (green) indicator and the Outdoor The two-position speed switch controls high (yellow) indicator displays the mode in which or low range drive speed. Use high speed in the machine is currently set to operate.

  • Page 46: 3.12 Grade And Sideslope

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.12 GRADE AND SIDESLOPE 3-16 3121787...

  • Page 47: 3.13 Platform Extension

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.13 PLATFORM EXTENSION FOR MAXIMUM CAPACITY OF THE DECK EXTENSION, REFER TO MACHINE DIMENSIONS IN SECTION 6.2, OR REFER TO THE CAPACITY PLACARD ON THE PLATFORM BILL- BOARD. DO NOT LOWER THE PLATFORM WITHOUT COMPLETELY RETRACTING THE PLATFORM EXTENSION.

  • Page 48: Platform Rails Fold-Down Procedure

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.14 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED) Platform with Rail-in-Rail Extension Deck 3-18 3121787...
  • Page 49 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION To return the rails to the upright position, unfold the rails in the reverse sequence in which they were folded. Firmly pull the rails into position and secure the pins onto the rails. DO NOT RAISE PLATFORM WITH RAILS FOLDED DOWN.

  • Page 50: Platform With Dual Rails Extension Deck

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Platform with Dual Rails Extension Deck 3-20 3121787...
  • Page 51 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION NOTE: When setting platform side rails back to upright position be cer- tain the extension platform rail guide is interlocked with the main platform rail once both rails are completely upright. DO NOT RAISE PLATFORM WITH RAILS FOLDED DOWN. THE RAILS MUST BE IN THE UPRIGHT POSITION AND PROPERLY PINNED WHEN RAISING THE PLATFORM.

  • Page 52: 3.15 Parking And Stowing Machine

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.15 PARKING AND STOWING MACHINE Drive the machine to a well-protected and well-ventilated area. Ensure the platform is fully lowered. NOTICE WHEN THE MACHINE IS SHUT DOWN FOR OVERNIGHT PARKING OR BATTERY CHARGING, THE EMERGENCY STOP AND POWER SELECT SWITCHES MUST BE POSITIONED TO OFF TO PREVENT DRAINING THE BATTERIES.

  • Page 53: 3.16 Machine Lifting And Tie Down

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.16 MACHINE LIFTING AND TIE DOWN The machine may be lifted using a forklift truck. Lift only using the built-in forklift pockets at the rear of the machine and only with the platform in the stowed position.
  • Page 54 SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION When transporting the machine, fully lower the platform (stowed are two tie-down/lift lugs at the rear of the machine, and two tie- position) and secure the machine to the truck or trailer deck. There downs and one lifting lug at the front of the machine.

  • Page 55: 3.17 Towing

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION 3.17 TOWING It is not recommended to tow this machine except in the event of an CHOCK WHEELS OR SECURE MACHINE WITH TOW VEHICLE. emergency such as a machine malfunction or total machine power Press in the Emergency Stop switch at the ground control failure.

  • Page 56: Push Button Brake Release (Aus Market Only)

    SECTION 3 - MACHINE CONTROLS, INDICATORS, AND OPERATION Push Button Brake Release (AUS Market Only) NOTE: Some components removed for illustrative purposes. Chock wheels or secure machine with tow vehicle. Pull out emergency stop switch and position the keyswitch to ground mode. Press and hold the yellow button at the rear of the machine for one second to release the brakes.

  • Page 57: Section 4 - Emergency Procedures

    SECTION 4 - EMERGENCY PROCEDURES SECTION 4. EMERGENCY PROCEDURES GENERAL INFORMATION INCIDENT NOTIFICATION This section explains the steps to be taken in case of an emergency JLG Industries, Inc. must be notified immediately of any incident situation during operation. involving a JLG product. Even if no injury or property damage is evi- dent, JLG must be contacted by telephone and provided with all nec- essary details.

  • Page 58: Emergency Operation

    SECTION 4 - EMERGENCY PROCEDURES EMERGENCY OPERATION Platform Caught Overhead If the platform becomes jammed or snagged in overhead structures Operator Unable to Control Machine or equipment, do the following: If the platform operator is unable to operate or control the machine: Shut off the machine.

  • Page 59: Platform Manual Descent

    SECTION 4 - EMERGENCY PROCEDURES PLATFORM MANUAL DESCENT Use the Platform Manual Descent in the event of total power failure to lower the platform using gravity. The red T-handle is located on the left rear of the machine beside the ladder. Look for the instruction decal located beside the T-handle.
  • Page 60 SECTION 4 - EMERGENCY PROCEDURES NOTES: 3121787...

  • Page 61: Section 5 - Accessories

    SECTION 5 - ACCESSORIES SECTION 5. ACCESSORIES AVAILABLE ACCESSORIES MARKET ACCESSORY ANSI ANSI China Korea Japan (USA Only)  DC/AC Power Inverter         Pipe Racks         Anti-Vandalism Package ...

  • Page 62: Options/Accessories Relationship Table

    SECTION 5 - ACCESSORIES OPTIONS/ACCESSORIES RELATIONSHIP TABLE COMPATIBLE WITH ACCESSORY INCOMPATIBLE WITH (Refer to Note) DC/AC Power Inverter None Pipe Racks Dual Rails (2632R only) Anti-Vandalism Package None Rail-Mounted Platform Inverter, Pipe Racks, Anti-Vandalism Package, Footswitch, Magnetic Gate Latch Dual Rails Extension Handles Footswitch None...

  • Page 63: Dc/Ac Power Inverter

    SECTION 5 - ACCESSORIES DC/AC POWER INVERTER Specifications The DC/AC Power Inverter converts DC voltage from the onboard sys- DESCRIPTION SPECIFICATION tem batteries to AC voltage for use at the platform AC output recep- Electrical System Voltage (DC) tacle. The inverter module is mounted on the battery compartment door behind a protective cover.

  • Page 64: Preparation And Inspection

    SECTION 5 - ACCESSORIES Preparation and Inspection PIPE RACKS • Do not use appliances with damaged or wet cords. Pipe Racks provide a way to store pipe or conduit inside the platform while avoiding rail damage and optimizing platform utility when •...

  • Page 65: Safety Precautions

    SECTION 5 - ACCESSORIES Safety Precautions Preparation and Inspection • Ensure all components are secured to the platform. • Check for missing or damaged components. Replace if necessary. THIS ACCESSORY AFFECTS OVERALL PLATFORM CAPACITY. REFER TO CAPACITY DECAL • Check for loose nuts and bolts. If necessary, torque according to the Torque Chart specifications in Section 1 of the Service Manual.

  • Page 66: Anti-Vandalism Package

    SECTION 5 - ACCESSORIES ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Ground Control Station Platform Control Station 1.

  • Page 67: Rail-Mounted Platform Extension Handles

    SECTION 5 - ACCESSORIES RAIL-MOUNTED PLATFORM EXTENSION HANDLES Rail-mounted Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 90°, the handles provide the operator an optional grip to push the exten- sion platform out from the stowed position.

  • Page 68: Footswitch

    SECTION 5 - ACCESSORIES FOOTSWITCH MAGNETIC GATE LATCH OAD00120 1. Footswitch Assembly The Footswitch serves as another enable switch in the function con- trol circuit. It must be depressed in sequence with the platform con- trol joystick trigger switch to enable operation of machine fucntions when using the platform controls.

  • Page 69: Jlg™ Mobile Control

    SECTION 5 - ACCESSORIES JLG™ MOBILE CONTROL Download Visit the Apple Store®, Google Play®, or The JLG Mobile Control application allows machine operators to drive https://www.JLG.com/mobilecontrol in order to download the JLG remotely from a Bluetooth® equipped hand-held mobile device. Mobile Control application.

  • Page 70: Operation

    SECTION 5 - ACCESSORIES Operation Download, read, and understand the JLG Mobile Control Supplement Manual from https://www.JLG.com/mobilecontrol prior to using the JLG Mobile Control. NEVER DRIVE THE MACHINE USING JLG MOBILE CONTROL WHILE STANDING IN THE PLATFORM, OR WITHOUT CLEAR LINE-OF-SIGHT BETWEEN THE MACHINE AND ITS TRAVEL PATH, AS SERIOUS INJURY COULD OCCUR TO OPERATOR OR BYSTANDER.

  • Page 71: Section 6. Specifications And Operator Maintenance

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE SECTION 6. SPECIFICATIONS AND OPERATOR MAINTENANCE GENERAL INFORMATION Serial Number Identification This section provides additional necessary information to the operator for proper machine operation and maintenance. The maintenance portion of this section is intended to assist the machine operator to perform only daily maintenance tasks and does not replace the more thorough Preventive Maintenance and Inspection Schedule in the Service and Maintenance Manual.

  • Page 72: Supplemental Information

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE SUPPLEMENTAL INFORMATION MACHINE SPECIFICATIONS The following information is provided in accordance with the Operating Specifications requirements of the European Machinery Directive 2006/42/EC and is only applicable to CE machines. DESCRIPTION 2632R 3246R For electric-powered machines, equivalent continuous A- Gross Vehicle Weight Weighted sound pressure level at work platform is less than All Markets...

  • Page 73: Machine Dimensions

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Machine Dimensions Maximum Allowable Operating Slope DESCRIPTION 2632R 3246R DESCRIPTION 2632R 3246R Front to Back: 3.5° Maximum Platform Height Side to Side: 1.5° Indoor/Outdoor (All Markets) 32 ft (9.75 m) Indoor (All Markets) 25.5 ft (7.77 m) Platform Capacities Outdoor (All Markets Except AUS)

  • Page 74: Tires

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Tires CRITICAL STABILITY WEIGHTS DESCRIPTION 2632R 3246R 16 in (406 mm) x Size DO NOT REPLACE ITEMS CRITICAL TO STABILITY, SUCH AS BATTERIES OR TIRES, WITH 5 in (127 mm) ITEMS OF DIFFERENT WEIGHT OR SPECIFICATION. DO NOT MODIFY THE MEWP IN ANY Wheel Nut Torque WAY TO AFFECT STABILITY.

  • Page 75: Battery Charger

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE BATTERY CHARGER Specifications DESCRIPTION SPECIFICATIONS Electrical System Voltage (DC) Battery Charger Delta-Q PRO - Eagle Performance Series Green Power - Pylon International Input AC Input Voltage 85-270V AC 108-132V AC 100-240V AC Nominal AC Input Voltage 100VAC / 240VAC RMS 120VAC RMS —...

  • Page 76: Delta-Q

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Delta-Q Eagle Performance 1. AC Voltage Input Plug 2. Charge Indicator LEDs 1. AC Voltage Input Cable 2. Charge Indicator LEDs • AC Power On: Blue LED on • Low State of Charge: Bottom Panel - Green LED flashing; •...

  • Page 77: Green Power (China (Gb) Only)

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Green Power (China (GB) Only) LUBRICATION Capacities COMPONENT 2632R 3246R Hydraulic Reservoir (at Full mark) 4 gal (15 L) Hydraulic System (Including Reservoir) 4.75 gal (18 L) 5.5 gal (21 L) Specifications SPECIFICATIONS Multipurpose Grease having a minimum dripping point of 350°...

  • Page 78: Hydraulic Oil Operating Temperature Chart

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Operating Temperature Chart 3121787...

  • Page 79: Operator Maintenance

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE OPERATOR MAINTENANCE Lower the platform to the stowed position. Engaging the Safety Prop NEVER WORK UNDER AN ELEVATED PLATFORM UNTIL IT HAS BEEN RESTRAINED FROM MOVEMENT WITH THE SAFETY PROP, BLOCKING, OR OVERHEAD SLING. THE SAFETY PROP MUST BE USED WHENEVER MAINTENANCE PERFORMED ON THE MACHINE REQUIRES THE SCISSOR ARMS BE RAISED.

  • Page 80: Hydraulic Oil Check Procedure

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Hydraulic Oil Check Procedure To ensure proper operation of the machine, the hydraulic oil must be checked daily. Check the hydraulic oil level only when the machine is in the stowed position. Ensure the hydraulic oil has warmed to operating tempera- ture before checking the reservoir.

  • Page 81: Battery Maintenance And Safety Practices

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Battery Maintenance and Safety Practices BATTERY FLUID LEVEL OF FULLY FILLER CAP CHARGED BATTERY NOTE: These instructions are for unsealed (wet) batteries only. VENT TUBE If machine is equipped with sealed batteries, no maintenance is required other than cleaning corroded battery terminals.

  • Page 82: Tire Wear And Damage

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE TIRE WEAR AND DAMAGE Wheel and Tire Replacement JLG recommends that any replacement tire be the same size and The tire and rim assemblies installed on machines have been brand as originally installed on the machine or offered by JLG as an approved by the tire manufacturer for applications in which those approved replacement.

  • Page 83: Wheel Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Wheel Installation It is extremely important to apply and maintain proper wheel mounting torque. WHEEL SLOTTED NUTS MUST BE INSTALLED AND MAINTAINED AT THE PROPER TORQUE TO PREVENT LOOSE WHEELS, A BROKEN NUT, AND POSSIBLE SEPARATION OF WHEEL FROM THE AXLE.

  • Page 84: Decal Installation

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE DECAL INSTALLATION Diagram NOTE: Placement of platform billboard decals may differ based upon type of platform rails (telescope or dual) and market. 6-14 3121787...
  • Page 85 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE 3121787 6-15...

  • Page 86: Decals

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Decals ENGLISH KOREAN CHINESE SPA/POR ENG/SPA ENG/FRE AUS/Japan ITEM (1001238014-C) (1001238015-C) (1001238016-C) (1001238017-B) (1001238018-B) (1001238019-B) (1001238020-C) (1001238021-C) 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701504 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1701640 1703819 1703819 1703819...
  • Page 87 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE ENGLISH KOREAN CHINESE SPA/POR ENG/SPA ENG/FRE AUS/Japan ITEM (1001238014-C) (1001238015-C) (1001238016-C) (1001238017-B) (1001238018-B) (1001238019-B) (1001238020-C) (1001238021-C) 1705686 1706057 1705946 1705726 1705720 1705723 1001223055 1001224048 1001224051 1001224052 1001224049 1001223971 1001215750 1001215747 1001216648 1001215748 1001215749 1001237115 1001237115 1001237115...

  • Page 88: Diagnostic Trouble Codes (Dtc)

    SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE 6.10 DIAGNOSTIC TROUBLE CODES (DTC) To troubleshoot multiple DTCs, start with the DTC with the higher first two digits. If a correction is made during a check, conclude the check by NOTICE cycling the machine power off then back on, using the emer- gency stop switch.
  • Page 89 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 001 EVERYTHING OK None None ·  No Motion restrictions • Platform Mode and no Faults are active. 002 GROUND MODE OK None None ·  No Motion restrictions •...
  • Page 90 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 008 FUNCTIONS LOCKED OUT – SYSTEM POW- None None • Enter SafeMode • A period of time elapsed without activity and the Control System ERED DOWN •...
  • Page 91 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 223 FUNCTION PROBLEM – DRIVE & LIFT ACTIVE None • MoveState = LIFT • The Drive - Lift Selector Switch indicates that both functions are TOGETHER •...
  • Page 92 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 253 DRIVE PREVENTED – CHARGER CONNECTED None • DriveState = PREVENTED • Driving is not possible since the vehicle is charging. 254 DRIVE & LIFT UP PREVENTED – CHARGER None •...
  • Page 93 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4235 POWER MODULE TOO HOT - REDUCED OPER- None • DriveState =CREEP • Heatsink temperature exceeded 185° F (85° C). ATION • LiftUpState = CREEP • Effect: Reduced drive and brake torque. •...
  • Page 94 SECTION 6 - SPECIFICATIONS AND OPERATOR MAINTENANCE Flash Help Message Alarm Action Trigger Code 4424 POWER MODULE VOLTAGE TOO LOW - MOD- None • DriveState = PREVENTED • Severe B+ Undervoltage Set: Capacitor bank voltage dropped ULE SHUTDOWN • LiftUpState = PREVENTED below Severe Undervoltage limit with FET bridge enabled.

  • Page 95: Section 7 - Inspection And Repair Log

    SECTION 7 - INSPECTION AND REPAIR LOG SECTION 7. INSPECTION AND REPAIR LOG Machine Serial Number _______________________________________ DATE COMMENTS 3121787...
  • Page 96 SECTION 7 - INSPECTION AND REPAIR LOG DATE COMMENTS 3121787...
  • Page 98 3121787 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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