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Oshkosh Corporation JLG R3246 Operation & Safety Manual

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Operation & Safety
Manual
Original Instructions -
Keep this manual with the machine at all times.
Model
R2632, R3246
PVC 2110
31219121
November 9, 2023 - Rev E
Copyright ©
ANSI
AS/NZS GB MOL70

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  • Page 1 Operation & Safety Manual Original Instructions - Keep this manual with the machine at all times. Model R2632, R3246 PVC 2110 31219121 November 9, 2023 - Rev E Copyright © ANSI AS/NZS GB MOL70...
  • Page 2 WARNING Operating, servicing and maintaining this vehicle or equipment can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other re- productive harm. To minimize exposure, avoid breathing exhaust, do not idle the engine except as necessary, service your vehicle or equipment in a well-ventilated area and wear gloves or wash your hands frequently when servicing.

  • Page 3: Foreword

    FOREWORD The Mobile Elevating Work Platform (MEWP) models covered in this manual are designed and tested to meet or exceed various compliance standards. Please refer to the manufacturer’s nameplate affixed to the subject MEWP for specific standard compliance information. This manual is a very important tool! Keep it with the machine at all times. The purpose of this manual is to provide owners, users, operators, lessors, and lessees with the precautions and operating procedures essential for the safe and proper machine operation for its intended purpose.
  • Page 4 Foreword SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death. DANGER Indicates an imminently hazardous situation.
  • Page 5 Foreword WARNING This product must comply with all safety related bulletins. Contact JLG Industries, Inc. or the local authorized JLG representative for information regarding safety related bulletins which may have been issued for this product. NOTICE JLG Industries, Inc. sends safety related bulletins to the owner of record of this machine.
  • Page 6 Foreword For: • Accident Reporting • Product Safety Publications • Current Owner Updates • Questions Regarding Product Safety • Standards and Regulations Compliance Information • Questions Regarding Special Product Applications • Questions Regarding Product Modifications Contact: Product Safety and Reliability Department JLG Industries, Inc.

  • Page 7: Revision Log

    REVISION LOG DATE REVISION DESCRIPTION Original Issue October 11, 2021 October 11, 2021 Revision December 8, 2021 Revision February 18, 2022 Revision November 9, 2023 Revision R2632, R3246 31219121...
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  • Page 9: Table Of Contents

    SECTION CONTENTS Section Subject Page FOREWORD ..................3 REVISION LOG .................. 7 SECTION 1 SAFETY PRECAUTIONS..............13 General................13 Pre-Operation..............13 Operation ................. 15 Towing, Lifting, and Hauling ..........21 SECTION 2 USER RESPONSIBILITIES, MACHINE PREPARATION, AND INSPECTION ..................23 Personnel Training .............
  • Page 10 Section Contents 3.13 Parking and Stowing Machine..........51 3.14 MACHINE LIFTING AND TIE DOWN........53 3.15 TOWING................55 3.16 Safety Decal Locations ............57 3.17 Decals ................58 SECTION 4 EMERGENCY PROCEDURES ............63 General................63 Incident Notification ............63 Emergency Operation ............
  • Page 11 Section Contents 6.12 EC Declaration of Conformity..........109 6.13 UKCA Declaration of Conformity ........110 R2632, R3246 31219121...
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  • Page 13: Safety Precautions

    SECTION 1 Safety Precautions GENERAL This section outlines the necessary precautions for proper and safe machine usage and maintenance. It is mandatory that a daily routine is established based on the content of this manual to promote proper machine usage. A maintenance program, using the information provided in this manual and the Service &...
  • Page 14 Safety Precautions • Only properly trained personnel who have received unit-specific familiarization shall operate a MEWP. The user shall determine if personnel are qualified to operate the MEWP prior to operation. • Read, understand, and obey all DANGERS, WARNINGS, CAUTIONS, and operating instructions on the machine and in this manual.

  • Page 15: Operation

    Safety Precautions WARNING Modification or alteration of a MEWP shall be made only with prior written permission from the manufacturer. • Do not operate any machine on which the safety or instruction placards or decals are missing or illegible. • Check the machine for modifications to original components.
  • Page 16 Safety Precautions • Remove all rings, watches, and jewelry when operating machine. Do not wear loose fitting clothing or long hair unrestrained which may become caught or entangled in equipment. • Persons under the influence of drugs or alcohol or who are subject to seizures, dizziness or loss of physical control must not operate this machine.
  • Page 17 Safety Precautions • Never use the scissor arm assembly to gain access to or leave the platform. • Keep oil, mud, and slippery substances cleaned from footwear and the platform floor. 1.3.3 Electrocution Hazards • This machine is not insulated and does not provide protection from contact with or proximity to electrical current.
  • Page 18 Safety Precautions • The MAD may be reduced if insulating barriers are installed to prevent contact, and the barriers are rated for the voltage of the line being guarded. These barriers shall not be part of (or attached to) the machine. •...
  • Page 19 Safety Precautions • Do not push or pull any object with the machine. • Never attempt to use the machine as a crane. Do not tie-off machine to any adjacent structure. Never attach wire, cable, or any similar items to platform. •...
  • Page 20 Safety Precautions Table 2. Beaufort Scale (For Reference Only) Wind Speed Beaufort Description Land Conditions Number 0-0.2 Calm Calm. Smoke rises vertically 0.3-1.5 Light air Wind motion visible in smoke 1.6-3.3 Light breeze Wind felt on exposed skin. Leaves rustle 8-12 3.4-5.4 Gentle breeze...

  • Page 21: Towing, Lifting, And Hauling

    Safety Precautions • Keep non-operating personnel at least 6 ft (1.8 m) away from machine during all operations. • Under all travel conditions, the operator must limit travel speed according to conditions of ground surface, congestion, visibility, slope, location of personnel, and other factors.
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  • Page 23: User Responsibilities, Machine Preparation, And Inspection

    SECTION 2 User Responsibilities, Machine Preparation, and Inspection PERSONNEL TRAINING The Mobile Elevating Work Platform (MEWP) is a personnel handling device, so it is necessary that it be operated and maintained only by trained personnel. 2.1.1 Operator Training Operator training must cover: 1.

  • Page 24: Preparation, Inspection, And Maintenance

    User Responsibilities, Machine Preparation, and Inspection 2.1.4 Machine Familiarization Note: Responsibilities for familiarization may vary by region. Only properly trained personnel who have received unit-specific familiarization shall operate a MEWP. The user shall determine if personnel are qualified to operate the MEWP prior to operation.

  • Page 25: Pre-Start Inspection

    User Responsibilities, Machine Preparation, and Inspection Table 3. Inspection and Maintenance Table Type Frequency Primary Service Reference Responsibility Qualification Pre-Start Inspection Before using each User or Operator User or Operator Operation & Safety day; or whenever Manual there is an Operator change Pre-Delivery Inspec- Owner, Dealer, or...
  • Page 26 User Responsibilities, Machine Preparation, and Inspection 2. Structure – Inspect the machine structure for dents, damage, weld or parent metal cracks or other discrepancies. Figure 1. Parent Metal Crack Figure 2. Weld Crack 3. Decals and Placards – Check all for cleanliness and legibility. Make sure none of the decals and placards are missing (refer to the Decal Installation in Section –...

  • Page 27: Walk-Around Inspection

    User Responsibilities, Machine Preparation, and Inspection 12. Lanyard Anchorage Points – JLG Industries, Inc. recommends personnel in the platform wear a full body harness with a lanyard attached to an authorized lanyard anchorage points (1). WARNING If the machine does not operate properly, turn off the machine immediately! Report the problem to the proper maintenance personnel.
  • Page 28 User Responsibilities, Machine Preparation, and Inspection WARNING To avoid possible injury, be sure machine power is off. Do not operate until all malfunctions have been corrected. NOTICE Do not overlook visual inspection of chassis underside. Checking this area may result in discovery of conditions which could cause extensive machine damage. Note: On all components, make sure there are no loose or missing parts, that they are securely fastened, and that no visible damage, leaks, or excessive wear exists in addition to any other criteria mentioned.

  • Page 29: Function Check

    User Responsibilities, Machine Preparation, and Inspection 13. Static Strap – Refer to Inspection Note. Figure 4. Inspection Diagram FUNCTION CHECK Perform the Function Check as follows: R2632, R3246 31219121...
  • Page 30 User Responsibilities, Machine Preparation, and Inspection 1. At the Ground Control Panel with no load in the platform: a. Ensure the key selector switch and platform lift switch operate properly. b. Ensure all machine functions are disabled when the Emergency Stop Button is depressed.
  • Page 31 User Responsibilities, Machine Preparation, and Inspection 3. With the platform in the stowed position: a. Drive the machine on a grade, not to exceed the rated gradeability, and stop to ensure the drive motor brakes hold. b. Check the tilt indicator light to verify proper operation. The light should be illuminated if tilted beyond allowed settings shown in Table 2-2.
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  • Page 33: Machine Controls, Indicators, And Operation

    SECTION 3 Machine Controls, Indicators, and Operation GENERAL NOTICE The manufacturer has no direct control over machine application and operation, the user and operator are responsible for conforming with good safety practices. This section provides the necessary information needed to understand machine controls and indicators.

  • Page 34: Operating Characteristics And Limitations

    Machine Controls, Indicators, and Operation OPERATING CHARACTERISTICS AND LIMITATIONS 3.3.1 Placards Important points to remember during operation are provided at the control stations by DANGER, WARNING, CAUTION, NOTICE, IMPORTANT and INSTRUCTION placards. This information is placed at various locations for the express purpose of alerting personnel of potential hazards constituted by the operating characteristics and limitations of the machine.
  • Page 35 Machine Controls, Indicators, and Operation CAUTION Only plug the charger into a properly installed and grounded outlet. Do not use ground adaptors or modify plug. Do not touch non-insulated portion of output connector or non-insulated battery terminal. Do not operate charger if the AC supply cord is damaged or if the charger has received a sharp blow, been dropped, or otherwise damaged in anyway.

  • Page 36: Machine Control Locations

    Machine Controls, Indicators, and Operation MACHINE CONTROL LOCATIONS 1. Platform Control Station 4. A/C Plug (Battery Charger Input) 2. Ground Control Station 5. Platform Manual Descent 3. Side Compartment Door Latch (Both Sides) 6. A/C Plug (Platform A/C Receptacle Outlet Box) 31219121 R2632, R3246...

  • Page 37: Ground Control Station

    Machine Controls, Indicators, and Operation GROUND CONTROL STATION SC000100A 1. Ground/Platform/OFF Key Selector Switch 5. Hourmeter 2. Platform Lift/Lower Switch 6. Overload Indicator 7. MDI Indicator (If Equipped) 3. Inverter ON/OFF Switch (If Equipped) 4. Ground Emergency Stop Button 3.7.1 Ground Control Station Functions Ground Emergency Stop Switch Power is turned on by pulling the switch out, and is turned off by depressing switch.
  • Page 38 Machine Controls, Indicators, and Operation Ground/Platform/OFF Key Selector Switch The key selector switch on the Ground Control Station functions to direct electrical power to the desired control station. With the switch turned to the ground position (1), power is supplied to the controls at the Ground Control Station.
  • Page 39 Machine Controls, Indicators, and Operation Overload Indicator (LSS) The Overload Indicator indicates when the platform has been overloaded. An audible alarm will also signal when the platform is overloaded. Note: If the Overload Indicator is illuminated, further elevation will be prevented. Re- duce the weight in the platform to not exceed the rated workload indicated on the capacity decal, then the controls will work again.

  • Page 40: Platform Control Station

    Machine Controls, Indicators, and Operation PLATFORM CONTROL STATION OAD00771 1. Emergency Stop Switch 11. Battery Charge Indicator 2. Lift/Drive Select Switch 12. System Fault Indicator 3. Black/White Directional Arrow 13. Alarm 4. Steer Control Switch and Decal 14. Indoor/Outdoor Operation Indicator 5.
  • Page 41 Machine Controls, Indicators, and Operation 3.8.1 Platform Control Station Functions Alarm This alarm mounted on the front of the platform control station will sound for various machine conditions or warnings such as, system ready chirp or if the machine tilt warning is activated. Arm Guards (If Equipped) If the machine is equipped with electronic arm guards, the platform will stop lowering at a predetermined height and the machine’s beacons will flash at a different rate to warn ground personnel.
  • Page 42 Machine Controls, Indicators, and Operation Emergency Stop Switch Note: Both the ground and platform emergency stop buttons must be set to ON in order to operate the machine. When power is directed to the platform from the ground control station, the platform emergency stop switch is turned on by pulling the switch out (on), and is turned off by pushing the switch in (off).
  • Page 43 Machine Controls, Indicators, and Operation Forward/Reverse/Lift/Lower Direction Arrow This decal indicates the proper direction to mount the platform control box, with the black arrow pointing to the front of the machine. The black/white arrow also indicates the direction to move the joystick control per the lift/drive selector switch decal for the lift and the drive select functions.
  • Page 44 Machine Controls, Indicators, and Operation Raising And Lowering Platform If the machine was shut down, place the key selector switch to the platform position. 2. Position both emergency stop switches, to the ON position. 3. Position the lift/drive select switch to lift. 4.
  • Page 45 Machine Controls, Indicators, and Operation System Fault Indicator When this indicator light is flashing, a system fault has occurred, possibly stopping machine operation. Check the MDI Indicator (if equipped) on the Ground Control Station to see if a DTC is displayed.

  • Page 46: Grade And Side Slope

    Machine Controls, Indicators, and Operation Traveling Forward And Reverse Position the platform lift/drive select switch to drive/steer position. Squeeze the trigger switch on front of the joystick and move the joystick forward to drive forward, or backward to drive in reverse. The drive system is proportional: for additional drive speed, push the joystick further from the neutral position in the direction of travel.
  • Page 47 Machine Controls, Indicators, and Operation WARNING For maximum capacity of the deck extension see Machine Specifications section or refer to the capacity placard on the platform billboard. CAUTION Do not lower without completely retracting the platform extension. To extend the deck: 1.

  • Page 48: Platform Rails Fold-Down Procedure (If Equipped)

    Machine Controls, Indicators, and Operation 3.11 PLATFORM RAILS FOLD-DOWN PROCEDURE (IF EQUIPPED) 3.11.1 Platform with Rail-in-Rail Extension Deck WARNING Only fold down the rails when the machine is in the stowed (platform fully lowered) position. Do not raise the platform with the rails folded down. The rails must be in the upright position and properly pinned when raising the platform.
  • Page 49 Machine Controls, Indicators, and Operation 4. Fully open the swing gate and hold. Fold down the right side rail, then fold down the left side rail. Note: For the 2632, reverse steps 3 and 4. Open and hold the swing gate, then fold down right and left rails, then fold down the front panel.

  • Page 50: Platform Manual Descent Control

    Machine Controls, Indicators, and Operation WARNING Only fold down the rails when the machine is in the stowed (platform fully lowered) position. Do not raise the platform with the rails folded down. The rails must be in the upright position and properly pinned when raising the platform. 1.

  • Page 51: Parking And Stowing Machine

    Machine Controls, Indicators, and Operation 1. Locate the manual descent control red T-handle. WARNING Keep hands and arms out of the path of the scissor arms and platform while lowering. 2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to desired level, allow the T-handle to return to its closed position.
  • Page 52 Machine Controls, Indicators, and Operation 2. Ensure the platform is fully lowered. NOTICE When the machine is shut down for overnight parking or battery charging, the emergency stop and power select switches must be positioned to off to prevent draining the batteries. 3.

  • Page 53: Machine Lifting And Tie Down

    Machine Controls, Indicators, and Operation 3.14 MACHINE LIFTING AND TIE DOWN OAD00660 The machine may be lifted using a forklift truck. Lift only using the built-in forklift pockets at the rear of the machine and only with the platform in the stowed position. First adjust the width of the forklift truck lifting tines to fit the machine forklift pockets.
  • Page 54 Machine Controls, Indicators, and Operation OAD00950 The machine may also be lifted using a spreader bar and four equal length straps or chains capable of supporting the full gross weight of the machine. Lift only using the lifting lugs provided at the four corners of the machine. When transporting the machine, fully lower the platform (stowed position) and secure the machine to the truck or trailer deck.

  • Page 55: Towing

    Machine Controls, Indicators, and Operation OAD00730 3.15 TOWING It is not recommended to tow this machine except in the event of an emergency such as a machine malfunction or total machine power failure. R2632, R3246 31219121...
  • Page 56 Machine Controls, Indicators, and Operation 3.15.1 Hydraulic Brake Release 1. Chock wheels or secure machine with tow vehicle. 2. Press in the Emergency Stop switch at the ground control console to turn off power. 3. Open the right side compartment door and locate the main hydraulic control valve.

  • Page 57: Safety Decal Locations

    Machine Controls, Indicators, and Operation 3.15.2 Push Button Brake Release (AUS Market Only) 1. Yellow Push Button 2. Decal Note: Some components removed for illustrative purposes. 1. Chock wheels or secure machine with tow vehicle. 2. Pull out emergency stop switch and position the keyswitch to ground mode. 3.

  • Page 58: Decals

    Machine Controls, Indicators, and Operation 12 12 12 2632 3246 OAD 00492 15, 20 Figure 5. Decal Installation - 1 of 2 OAD00691 25 16 17 , 40 Figure 6. Decal Installation - 2 of 2 3.17 DECALS 31219121 R2632, R3246...
  • Page 59 Machine Controls, Indicators, and Operation R2632, R3246 31219121...
  • Page 60 Machine Controls, Indicators, and Operation 31219121 R2632, R3246...
  • Page 61 Machine Controls, Indicators, and Operation R2632, R3246 31219121...
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  • Page 63: Emergency Procedures

    SECTION 4 Emergency Procedures GENERAL This section explains the steps to be taken in case of an emergency situation during operation. INCIDENT NOTIFICATION JLG Industries, Inc. must be notified immediately of any incident involving a JLG product. Even if no injury or property damage is evident, JLG must be contacted by telephone and provided with all necessary details.

  • Page 64: Platform Manual Descent Control

    Emergency Procedures 4.3.2 Operator Unable to Control Machine If the platform operator is unable to operate or control the machine: 1. Other personnel should operate the machine from ground controls only as required. 2. Only qualified personnel on the platform may use the platform controls. DO NOT CONTINUE OPERATION IF CONTROLS DO NOT FUNCTION NORMALLY.
  • Page 65 Emergency Procedures 1. Locate the manual descent control red T-handle. WARNING Keep hands and arms out of the path of the scissor arms and platform while lowering. 2. Grasp the T-handle and slowly pull out to lower the scissor arms/platform. When the platform is lowered to desired level, allow the T-handle to return to its closed position.
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  • Page 67: Accessories

    SECTION 5 Accessories AVAILABLE ACCESSORIES Table 6. R2632, R3246 - Available Accessories Market ANSI ACCESSORY (USA Japan ANSI China Korea Only) DC/AC Power Inverter ✔ Magnetic Gate Latch ✔ ✔ ✔ ✔ ✔ ✔ ✔ ✔ Anti-Vandalism ✔ ✔ ✔ ✔...
  • Page 68 Accessories Table 7. R2632, R3246 - Options/Accessories Relationship Table (continued) COMPATIBLE WITH INCOMPATIBLE ACCESSORY (Note 1) WITH Footswitch None CleanGuard None JLG Mobile Control® None Inverter, Magnetic Gate Latch, Anti-Vandalism Package, Platform SkySense® Pipe Racks Extension Handles, Footswitch 31219121 R2632, R3246...

  • Page 69: Dc/Ac Power Inverter

    Accessories Table 7. R2632, R3246 - Options/Accessories Relationship Table (continued) COMPATIBLE WITH INCOMPATIBLE ACCESSORY (Note 1) WITH Heavy Duty Tool Tray Dual Rails, SkySense Note 1: Any accessory not listed under “COMPATIBLE WITH” is assumed to be incompatible. DC/AC POWER INVERTER The DC to AC Power Inverter converts DC voltage from the onboard system batteries to AC voltage for use at the platform AC output receptacle.
  • Page 70 Accessories DESCRIPTION SPECIFICATION Output Power (Continuous): 900W 1800W Output Power (Surge): 7.5A Output Power (AC): AC Output: 117V+/– 10% Output Voltage (AC): Output Frequency: 60 Hz Type: Modified Sine Wave Output Reverse DC Polarity: 3 X 25A Replaceable Fuse Protection: 5.2.2 Safety Precautions DANGER...

  • Page 71: Pipe Racks

    Accessories PIPE RACKS Pipe Racks store pipe or conduit inside the platform in order to prevent rail damage and optimize platform utility. The accessory consists of two racks attached to the lower platform handrail with adjustable straps that secure the load in place. OAD00591 1.
  • Page 72 Accessories NOTICE Maximum weight in racks is 45 kg (100 lb) evenly distributed between racks. Max length is 6 m (20 ft). Max circumference of material is 180 mm per pipe. • Do not exit platform over rails or stand on rails. •...

  • Page 73: Anti-Vandalism Package

    Accessories ANTI-VANDALISM PACKAGE The Anti-Vandalism Package consists of two lockable covers for the Platform and Ground Control Stations that prevent unauthorized use of the machine. Locks are not provided with this kit. Figure 7. Platform Control Station 1. Lock Position (Covers Closed) 2.

  • Page 74: Platform Extension Handles

    Accessories PLATFORM EXTENSION HANDLES 1. Extension Handle in the Stowed Position 2. Extension Handle in the Extension Position The Platform Extension Handles are mounted to the top rails of the extension platform at the roller tabs. When rotated up 90°, the handles provide the operator an optional grip to push the extension platform out from its stowed position.

  • Page 75: Magnetic Gate Latch

    Accessories Figure 9. Footswitch Assembly MAGNETIC GATE LATCH The Magnetic Gate Latch ensures the platform gate latches securely when closed. 5.7.1 Operation Grasp handle and swing gate open. Figure 10. Magnetic Gate Latch Assembly R2632, R3246 31219121...

  • Page 76: Jlg Mobile Control

    Accessories JLG MOBILE CONTROL® The JLG Mobile Control application allows machine operators to drive remotely from a Bluetooth® equipped hand-held mobile device. Prior to operation, the operator must scan the QR code on the machine with a mobile device equipped with the JLG Mobile Control application. This pairs the Mobile Control module on the machine with the mobile device to allow remote operation.

  • Page 77: Skysense

    Accessories 2. Select either: b. JLG Mobile Control Supplement manual c. Legal Statements (FCC, ISED) d. Regulatory Statements (EULAs, DoC) SKYSENSE™ 5.9.1 General Information WARNING SkySense is not intended to replace or reduce the need for the operator to be aware of the environment around the machine.
  • Page 78 Accessories NOTICE SkySense is intended to assist the operator. SkySense may not detect certain objects depending on shape, type of material, or orientation of the object to the sensors. It is the operator’s responsibility to be aware of their surroundings at all times.
  • Page 79 Accessories 5.9.3 Operation SkySense slows a machine’s drive speed to elevated drive speed when it is a certain distance away from an object, known as the “warning zone.” If the machine continues to approach the object and moves into the “stop zone,” SkySense stops all machine functions.
  • Page 80 Accessories • LED Red: Machine is in SkySense stop zone and all machine functions will cease. • LED Flashing Red: SkySense sensor is obstructed or damaged. Obstructions must be removed and proper function verified. Damaged sensors must be replaced. 5.9.6 SkySense Alarm Activation of SkySense is also signaled by an audible alarm that indicates SkySense activity when reaching the warning or stop zones.

  • Page 81: Heavy Duty Tool Tray

    Accessories Level Two Note: Sensor Cones shown are approximations for reference only. 5.10 HEAVY DUTY TOOL TRAY This tool tray provides additional space for placement of tools and objects. Lift the tray up and over the platform billboard to rest on the rails. Return the tray to its stowed position when not in use.
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  • Page 83: Specifications And Operator Maintenance

    SECTION 6 Specifications and Operator Maintenance GENERAL This section of the manual provides additional necessary information to the operator for proper operation and maintenance of this machine. The maintenance portion of this section is intended as information to assist the machine operator to perform daily maintenance tasks only and does not replace the more thorough Preventive Maintenance and Inspection Schedule included in the Service &...

  • Page 84: Machine Specifications

    Specifications and Operator Maintenance OAD00570 Figure 12. 3246 Serial Number Plate MACHINE SPECIFICATIONS 6.4.1 Operating Specifications DESCRIPTION R2632 R3246 Gross Vehicle Weight All Markets 4,280 lb (1,941 kg) 5,410 lb (2,454 kg) AUS Only 4,280 lb (1,941 kg) 5,510 lb (2,499 kg) Maximum Working Height 31.5 ft (9.6 m) 38 ft (11.6 m)
  • Page 85 Specifications and Operator Maintenance DESCRIPTION R2632 R3246 High Drive Speed (Forward/ 2.0 mph (3.2 kph) 2.2 mph (3.5 kph) Reverse) Elevated Drive Platform Height 55 in (1.40 m) 65 in (1.65 m) Elevated Drive Speed (Forward/ 0.5 mph (0.8 kph) Reverse) Maximum Stowed Travel Grade 25% (14°)
  • Page 86 Specifications and Operator Maintenance DESCRIPTION R2632 R3246 Overall Machine Length (with 7.86 ft (2.40 m) Ladder) Extension Deck Length 34 in (0.86 m) 3 ft (0.91 m) Wheelbase 74.2 in (188.5 cm) 6.4.3 Platform Capacities DESCRIPTION R2632 R3246 Operating Personnel 2 persons 2 persons Indoor...
  • Page 87 Specifications and Operator Maintenance 6.4.4 Tilt Activation Setting MODEL TILT TILT SETTING (Side to Side) Maximum Platform Elevation SETTING (Front to Back) 1.50° - indoor 20.5 ft - 25.5 ft (6.25 m - 7.77 m) 1.50° - outdoor 18 ft - 21 ft (5.5 m - 6.4 m) 2.25°...

  • Page 88: Battery Maintenance And Charging

    Specifications and Operator Maintenance DESCRIPTION R2632 & R3246 Lead Acid Lead Acid (Extended Range) Reserve Capacity 447 min 570 min 492 min Weight (per battery) 63 lb (28.6 kg) 75 lb (34 kg) 66 lb (30 kg) BATTERY MAINTENANCE AND CHARGING 6.5.1 Battery Maintenance and Safety Practices Note: These instructions are for unsealed (wet) batteries only.
  • Page 89 Specifications and Operator Maintenance 6.5.2 Delta-Q - Battery Charger 1. AC Voltage Input Plug 2. Charge Indicator LEDs Note: Rear cross member and ladder shown removed for illustration purposes only. • AC Power On - BLUE LED ON • Low State of Charge - (Bottom Panel - GREEN LED Flashing) - (Top Panel - GREEN LED OFF) •...
  • Page 90 Specifications and Operator Maintenance • Performing Self-Diagnostic - (YELLOW and GREEN LEDs Flashing Simultaneously) 6.5.4 Eagle Performance - Battery Charger 1. AC Voltage Input Cable 2. Charge Indicator LEDs Note: Rear crossmember and ladder shown removed for illustration purposes only. •...

  • Page 91: Battery Quick-Disconnect

    Specifications and Operator Maintenance BATTERY QUICK-DISCONNECT Machines equipped with the battery quick disconnect allow all machine power to be easily disconnected at the battery without removing battery cables from the battery posts. To disconnect power, locate the RED quick-disconnect connector on top of the batteries inside the battery compartment and pull halves apart.
  • Page 92 Specifications and Operator Maintenance 6.7.2 Lubrication Capacities R2632, R3246 COMPONENT Hydraulic Reservoir (at Full mark) 4 gal (15 L) Hydraulic System (Including Reservoir) 4.75 gal (18 L) R2632, 5.5 gal (21 L) R3246 6.7.3 Hydraulic Oil Specifications SPECIFICATION MOBIL MOBILFLUID 424 MOBIL EAL ENVIRONSYN H 32 ISO Viscosity Grade 10W-30...

  • Page 93: Safety Prop

    Specifications and Operator Maintenance SPECIFICATION MOBIL MOBILFLUID 424 MOBIL EAL ENVIRONSYN H 32 Viscosity Index Operating Temp — -20° F (-29° C) to 200° F (93° C) 6.7.4 Hydraulic Oil Operating Chart Note: Machine operation using non-JLG approved hydraulic fluids or operation out- side of the temperature boundaries outlined in the Hydraulic Fluid Operation Chart may result in premature wear or damage to components of the hydraulic system.
  • Page 94 Specifications and Operator Maintenance CAUTION The safety prop must be used whenever maintenance performed on the machine requires the scissor arms be raised. Ensure there is no load in the platform. Before operator maintenance can be conducted, engage the machine’s red safety prop. The safety prop is located at the rear of the machine in the armstack.
  • Page 95 Specifications and Operator Maintenance OAD00780 Figure 13. Prop Disengaged R2632, R3246 31219121...

  • Page 96: Hydraulic Oil Check Procedure

    Specifications and Operator Maintenance OAD00800 Figure 14. Prop Engaged HYDRAULIC OIL CHECK PROCEDURE To ensure proper operation of the machine, the hydraulic oil must be checked daily. Check the hydraulic oil level only when the machine is in the stowed position. Ensure the hydraulic oil has warmed to operating temperature before checking the reservoir.
  • Page 97 Specifications and Operator Maintenance OAD00701 1. Open the hydraulic compartment door and locate the hydraulic reservoir (1). 2. Locate the lines indicating the maximum and minimum levels of hydraulic oil (2 and 3) in the reservoir. Ensure the level of oil is between the two lines. 3.

  • Page 98: Diagnostic Trouble Codes (Dtc)

    Specifications and Operator Maintenance 6.10 DIAGNOSTIC TROUBLE CODES (DTC) NOTICE The DTC codes listed in the following table are not a complete listing of machine DTC codes. This listing shows only those DTC’s which an operator may be able to correct due to operating error.
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  • Page 107 Specifications and Operator Maintenance R2632, R3246 31219121...

  • Page 108: Supplemental Information Only Applicable To Ce/Ukca Machines

    Specifications and Operator Maintenance 6.11 SUPPLEMENTAL INFORMATION ONLY APPLICABLE TO CE/UKCA MACHINES The following information is provided in accordance with the requirements of the European Machinery Directive 2006/42/EC or Supply of Machinery (Safety) Regulations 2008 No. 1597. For electric powered machines, the equivalent continuous A-Weighted sound pressure level at the work platform is less than 70 dB(A).
  • Page 109 Specifications and Operator Maintenance 6.12 EC DECLARATION OF CONFORMITY Manufacturer Machine Type Mobile Elevating Work Platform JLG Industries, Inc. Address Model Type 1 JLG Drive R2632, R3246 McConnellsburg, PA 17233 USA EC-Number Technical File 2842 JLG EMEA B.V. Polaris avenue 63, Certificate Number 2132 JH Hoofddorp KCEC4618...
  • Page 110 Specifications and Operator Maintenance 6.13 UKCA DECLARATION OF CONFORMITY Manufacturer Machine Type Mobile Elevating Work Platform JLG Industries, Inc. Address Model Type 1 JLG Drive R2632, R3246 McConnellsburg, PA 17233 USA AB-Number Technical File 0463 JLG Industries UK Ltd Braunstone Frith Industrial Estate Certificate Number Unit 3 Sunningdale Road AVUK4448...
  • Page 111 Inspection, Maintenance and Repair Log Serial Number ___________________________________ Date Comments...
  • Page 112 Inspection, Maintenance and Repair Log...
  • Page 114 Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg, PA 17233-9533 USA (717) 485-5161 (Corporate) (877) 554-5438 (Customer Support) (717) 485-6417 Visit our website for JLG Worldwide Locations. www.jlg.com...

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