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Shop fox W1867 Owner's Manual

Cyclone dust collectors
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MODEL W1867/W1868/W1869
CYCLONE 
DUST COLLECTORS
W1867
W1868
W1869
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 11/18)
Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com
COPYRIGHT © JANUARY, 2019 BY WOODSTOCK INTERNATIONAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#20207KBES  Printed in Taiwan

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  • Page 1   MODEL W1867/W1868/W1869 CYCLONE  DUST COLLECTORS W1867 W1868 W1869 OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 11/18) Phone: (360) 734-3482 • Online Technical Support: techsupport@woodstockint.com COPYRIGHT © JANUARY, 2019 BY WOODSTOCK INTERNATIONAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #20207KBES  Printed in Taiwan...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Additional Safety for Dust Collectors ..9 Cleaning Canister Filter ....... 40 ELECTRICAL........10 SERVICE..........41 W1867 110V Circuit Requirements ..10 General .......... 41 Grounding Requirements ...... 11 Removing/Replacing Canister Filter & Bag . 41 Extension Cords ........ 11 Troubleshooting .........

  • Page 4: Introduction

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) INTRODUCTION Woodstock.Technical.Support This machine has been specially designed to provide many years of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.

  • Page 5: Machine Specifications

    1.5 HP 2 HP 3 HP Switch Type........Remote‐Control Magnetic Switch w/Overload Protection Phase Single-Phase Amps Speed 3450 RPM Power Transfer Direct Drive Bearings Shielded & Permanently Lubricated Centrifugal Switch/Contacts Type External Model W1867 Machine Specifications, Page 1 of 3...
  • Page 6 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Model Number W1867 W1868 W1869 Operation Dust Collector Type Two-Stage (Cyclone) Approved Dust Types Wood Filter Type Pleated Cartridge, Spun-Bond Polyester Air Flow Performance 868 CFM @ 1.8" SP 1023 CFM @ 1.2" SP 1941 CFM @ 2.9"...

  • Page 7: Identification

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Identification Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. W1867 & W1868 W1869 Filter Cleaning Filter Cleaning Handle Handle...

  • Page 8: Controls & Components

    C.. Removable.Filter.Bag: Collects fine dust from filter area. D.. Inlet.Adapter: Allows connection of two 4" ducts (Model W1867) or three 4" ducts (Models W1868 & W1869) to main dust port inlet. E.. Collection.Drum.Lock.Handle: Secures dust collection drum to lid when pressed down. Releases collection drum from lid when pulled up.

  • Page 9: Safety

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 10 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 11: Additional Safety For Dust Collectors

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Additional.Safety.for.Dust.Collectors Long-term.respiratory.damage.can.occur.from.using.dust.collectors.without.proper.use.of.a. respirator..Fire.or.explosions.can.result.in.smoke.inhalation,.serious.burns,.or.death—if.machine. is.used.to.collect.incorrect.materials,.is.operated.near.potential.explosion.sources,.or.ducting.is. improperly.grounded..Entanglement,.amputation,.or.death.can.occur.if.hair,.clothing,.or.fingers. are.pulled.into.the.inlet..To.reduce.the.risk.of.these.hazards,.operator.and.bystanders.MUST. completely.heed.the.hazards.and.warnings.below. POWER.DISCONNECT. Turn machine OFF, INTENDED.USE. Collecting the wrong materials can result in serious inhalation hazards, disconnect from power supply, and allow fire, explosions, or machine damage.

  • Page 12: Electrical

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) ELECTRICAL Electrical W1867.110V.Circuit. Requirements The machine must be properly set up before it is safe to operate. DO NOT This machine must be connected to the correct size and connect this machine to the power...

  • Page 13: Grounding Requirements

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in The machine must be properly set up order to reduce the risk of electric shock.

  • Page 14: W1868/W1869 220V Circuit Requirements

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1868/W1869.220V. Circuit.Requirements This machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an The machine must be properly set up adequate power supply circuit is available.

  • Page 15: Grounding Requirements

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Grounding.Requirements This machine MUST be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in The machine must be properly set up order to reduce the risk of electric shock.

  • Page 16: Setup

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) SETUP Unpacking This machine has been carefully packaged for safe This machine presents transportation. If you notice the machine has been serious injury hazards damaged during shipping, please contact your authorized to untrained users. Read Shop Fox dealer immediately.

  • Page 17: Inventory

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Inventory The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them. Note: If you cannot find an item on this list, carefully check around/inside the machine and packaging materials.
  • Page 18 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Hardware/Fasteners.(Figure.7). AB. Flange Bolts ⁄ "-18 x ⁄ " ......28 AC. Flange Bolts ⁄ "-18 x ⁄ " ......24 AD. Button Head Cap Screws ⁄ "-18 x ⁄ " ....16 AE.

  • Page 19: Machine Placement

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Machine.Placement Weight.Load Physical.Environment Refer to the Machine.Specifications for the The physical environment where your machine is weight of your machine. Make sure that the operated is important for safe operation and the surface upon which the machine is placed will longevity of its components.

  • Page 20: Assembly

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Assembly Before beginning the assembly process, refer to Items. Needed.for.Setup and gather everything you need. Ensure all parts have been properly cleaned of any HEAVY LIFT! heavy-duty rust-preventative applied at the factory (if...
  • Page 21 (8) ⁄ " fender washers. Note: For Models W1867 and W1868, install support leg with FIX SWITCH HERE sticker on left side of base. For Model W1869, install support leg with FIX SWITCH HERE sticker on right side of base.
  • Page 22 ⁄ " flange bolts. Intake Barrel Note: For W1867 and W1868, align dust port on right. For W1869, align dust port on left. Figure.15. Intake barrel attached to impeller housing. 10. Attach cyclone funnel to intake barrel, as shown in Intake Figure.16, using (8)
  • Page 23 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) 12. Place (2) hose clamps around flexible hose, then Cyclone slide hose over port on collection drum lid and Funnel tighten clamp (see Figure.18). Collection Drum Lid 13. With collection drum lid mounting brackets facing...
  • Page 24 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) 19. Attach both drum latches using (4) M4-.7 x 8 Phillips head screws and (4) M4-.7 lock nuts per latch (see Figure.21). Figure.21. Attaching latch to collector drum. 20. Attach handle to collection drum using (2) ⁄...
  • Page 25 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) 25. While assistant holds canister filter under impeller housing, reach into impeller housing and attach canister filter to impeller housing with (6) ⁄ "-18 x " flange bolts (see Figure.24). ⁄ Figure.24. Canister filter attached to impeller housing.
  • Page 26 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) 28. Install filter cleaning handle on spindle so that Filter M6-1 x 16 hex bolt tip aligns with spindle flat, then Handle tighten hex bolt (see Figure.27). Bolt Figure.27. Filter handle installed on spindle.
  • Page 27 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) 31. Install magnetic switch over FIX SWITCH HERE label (left support arm for Models W1867 and W1868, right support arm for Model W1869), then secure with (2) 10-24 x ⁄ " Phillips head screws and (2) 10-24 hex nuts (see Figure.30).

  • Page 28: Test Run

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Test.Run Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning properly. Serious. injury. or. death. can. result. from. using. this. machine. BEFORE.

  • Page 29: Designing.the.system

    (Model shock.. Properly. ground. it. W1867) or up to three machines (Models W1868 to.reduce.this.risk. and W1869) simultaneously. The locking swivel casters make it easy to move around the shop near the machine being used.
  • Page 30 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Metal.Duct Flexible.Duct Advantages of smooth metal duct is its Flexible hose is generally used for short runs, conductivity, efficiency, and that it does not small shops and at rigid duct-to-tool connections. contribute to static electrical charge build-up.

  • Page 31: System Design

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) System.Design Sketch.a.Basic.Duct.Layout For the next step, sketch how you will connect Decide.Who.Will.Design your machines to the dust collector. Consider these general guidelines for an efficient system: For most small-to-medium sized shops, you can design and build the dust collection system 1.
  • Page 32 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) If the machine does not have a built-in dust port, 3. Directional changes should be kept to a minimum. The more directional change use the following table to determine which size of dust port to install.
  • Page 33 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Determining.Main.Line.Duct.Size Write your determined branch line sizes on your drawing, as shown in the following figure. The general rule of thumb for a main line duct is that the velocity of the airflow must not fall below 3500 FPM.
  • Page 34 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Planning.Drop.Downs Duct. Approximate. Approximate. Plan the drop downs for each machine, using Dia. Static.Pressure. Static.Pressure. blast gates wherever possible to control airflow. Loss.Per.Foot.of. Loss.Per.Foot.of. Rigid.Duct Flex.Duct Main Branch Main Branch Lines Lines Lines...
  • Page 35 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) 3. Add the additional factors from the Example: A typical Data.Sheet. following table to your list. Performance.Curve is illustrated in Figure.50. Find 4.4 on the Static Pressure axis (the amount of total static pressure Additional.Factors...
  • Page 36 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1869 Performance Curve W1867 Performance Curve 2500 1750 2250 1500 1941 2000 1250 1750 1000 1500 1250 1000 10.0 11.0 STATIC PRESSURE (Inch/H2O) 10.0 11.0 1.5 HP DUST COLLECTOR PERFORMANCE RESULTS STATIC PRESSURE (Inch/H2O)

  • Page 37: System Grounding

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) System.Grounding Be sure that you extend the bare copper wire down all branches of the system. Do not forget to connect the wires to each other with wire Since plastic hose is abundant, relatively nuts when two branches meet at a "Y"...

  • Page 38: Operations

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) OPERATIONS General The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the machine controls/components discussed later in this manual are easier to understand.

  • Page 39: Accessories

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) ACCESSORIES Accessories Cyclone.Dust.Collector.Accessories The following cyclone dust collector accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
  • Page 40 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1055—Dust.Collection.Accessories.Kit.#2 Provides the necessary hoses, clamps, hoods and fittings to connect two woodworking machines to a dust collector. Air flow to each machine is controlled by a blast gate. Kit comes complete with comprehensive instructions and can be expanded even further using our other dust collection accessories (list enclosed in each box).

  • Page 41: Maintenance

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) MAINTENANCE General For optimum performance from this machine, this maintenance schedule must be strictly followed. Ongoing To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, Dust.

  • Page 42: Cleaning Canister Filter

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Item(s).Needed. Drum Lock Drum Bag D4894 (Models W1867, W1868) ....1 Handle Drum Bag D4896 (Model W1869) ......1 To.remove.and.replace.collection.drum.bag,.do.these. Drum Lid steps: 1. DISCONNECT MACHINE FROM POWER! Drum Bag 2. Lift drum lock handle to lower collection drum onto casters (see Figure.57).

  • Page 43: Service

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) SERVICE General This section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact Woodstock International Dust.
  • Page 44 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Remove (6) ⁄ "-18 x ⁄ " flange bolts securing filter paddle cover to impeller housing, then lift cover over spindle (see Figure.61). Filter Paddle Cover Spindle Figure.61. Removing filter paddle cover. 5. Loosen (2) M6-1 x 16 cap screws on paddle handle spindle to remove (see Figure.62).

  • Page 45: Troubleshooting

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Troubleshooting The following troubleshooting tables cover common problems that may occur with this machine. If you need replacement parts or additional troubleshooting help, contact our Technical Support. Note: Before contacting Tech Support, find the machine serial number and manufacture date, and if available, your original purchase receipt.
  • Page 46 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Machine.Operation PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION Dust collector does 1. Collection bag full. 1. Empty collection bag. 2. Clean canister filter (Page. 40); replace canister not adequately col- 2. Canister filter clogged/at fault. lect dust or chips;...

  • Page 47: Electrical Safety Instructions

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

  • Page 48: Electrical Components

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) Electrical.Components Capacitor ON Button Start Circuit Capacitor Breaker Figure.64. Junction box components Emergency (W1867 shown). Stop Button Circuit Breaker Figure.67. Magnetic switch. Emergency Stop Switch Contact Block Figure.65. Circuit breaker. Figure.68. Emergency-stop switch and contact block.

  • Page 49: W1867 Wiring Diagram

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1867.Wiring.Diagram wiring W1867 MOTOR 1.5 HP 110V 110 VAC Circuit Breaker Neutral Zing Ear ZE700-25 Start Capacitor Capacitor 50 uF-U 300MFD 250VAC 125VAC Ground 5-15 Plug Ground Read Page 45 STOP Before Wiring...

  • Page 50: W1868/W1869 Wiring Diagram

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1868/W1869.Wiring.Diagram W1868 MOTOR 2 HP 220V W1869 MOTOR 3 HP 220V 220 VAC Circuit Circuit Breaker Breaker Zing Ear Zing Ear Ground ZE700-15 ZE700-50 Start Start Capacitor Capacitor Capacitor Capacitor 30 uF-U 300MFD...

  • Page 51: Parts

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) PARTS W1867/W1868/W1869.Parts 29-1 29-2 29-4 29-5 29-3 29-6 29-7 W1869 W1867 29-8 29-9 W1868 29-10 W1869 29-11 29-12 67-1 W1867 W1868 49-9 49-8 49-3 49-1 49-2 W1869 W1867 49-4 49-6 W1868 49-7 49-5...

  • Page 52: W1867 Parts List

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1867.Parts.List PART # DESCRIPTION REF PART # DESCRIPTION X1867001 BASE X1867044 PHLP HD SCR M6-1 X 10 X1867002 SUPPORT LEG X1867045 PHLP HD SCR M5-.8 X 8 X1867003 IMPELLER HOUSING X1867046 PADDLE SPINDLE BRACKET RETAINER...

  • Page 53: W1868 Parts List

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1868.Parts.List PART # DESCRIPTION REF PART # DESCRIPTION X1868001 BASE X1868044 PHLP HD SCR M6-1 X 10 X1868002 SUPPORT LEG X1868045 PHLP HD SCR M5-.8 X 8 X1868003 IMPELLER HOUSING X1868046 PADDLE SPINDLE BRACKET RETAINER...

  • Page 54: W1869 Parts List

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1869.Parts.List PART # DESCRIPTION REF PART # DESCRIPTION X1869001 BASE X1869045 PHLP HD SCR M5-.8 X 8 X1869002 SUPPORT LEG X1869046 PADDLE SPINDLE BRACKET RETAINER X1869003 IMPELLER HOUSING X1869047 PHLP HD SCR M5-.8 X 15...

  • Page 55: W1867/W1868 Labels & Cosmetics

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1867/W1868.Labels.&.Cosmetics W1867 MODEL W1867 1.5 HP CYCLONE DUST COLLECTOR Specifications WARNING! W1868 Motor: 1.5 HP, 110V, Single-Phase, 60 Hz To reduce the risk of serious injury when using this machine: Full-Load Current Rating: 15A 1.

  • Page 56: W1869 Labels & Cosmetics

    Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18) W1869.Labels.&.Cosmetics W1869 WARNING! READ and UNDERSTAND MANUAL to avoid serious injury! If a manual is not available, DO NOT use machine! Instead, go to www.woodstockint.com or call (360) 734-3482. WARNING ACCIDENTAL INJURY HAZARD!
  • Page 57 Model W1867/W1868/W1869 (For Machines Mfd. Since 11/18)
  • Page 58 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 59: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund, at its expense and option, the Shop Fox machine or machine part proven to be defective for its designed and intended use, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.

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