Shop fox W1666 Owner's Manual
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Shop fox W1666 Owner's Manual

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MODEL W1666/W1685
DUST COLLECTORS
OWNER'S MANUAL
(FOR MODELS MANUFACTURED SINCE 02/15)
Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz
COPYRIGHT © JUNE, 2000 BY WOODSTOCK INTERNATIONAL, INC., REVISED APRIL, 2015 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
#6941CR  Printed in China
V4.04.15

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  • Page 1   MODEL W1666/W1685 DUST COLLECTORS OWNER'S MANUAL (FOR MODELS MANUFACTURED SINCE 02/15) Phone: (360) 734-3482 • Online Technical Support: tech-support@shopfox.biz COPYRIGHT © JUNE, 2000 BY WOODSTOCK INTERNATIONAL, INC., REVISED APRIL, 2015 (ST) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC. #6941CR  Printed in China V4.04.15...
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

  • Page 3: Table Of Contents

    Contents INTRODUCTION........2 ACCESSORIES........30 Woodstock Technical Support ....2 MAINTENANCE........32 W1666 Machine Specification ....3 General .......... 32 W1685 Machine Specification ....5 Lubrication ........32 SAFETY..........7 Bag Cleaning ........32 Standard Machinery Safety Instructions ..7 Replacing Bags ........33 Additional Safety for Dust Collectors ..

  • Page 4: Introduction

    Model W1666/W1685 (For Machines Mfd. Since 2/15) INTRODUCTION Woodstock.Technical.Support Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to include the basic information for safety, setup, operation, maintenance, and service of this product. In the event that questions arise about your machine, please contact Woodstock International Technical Support at (360).734-3482 or send e-mail to: tech-support@shopfox.biz.

  • Page 5: W1666 Machine Specification

    Switch Type............Paddle Safety Switch w/Removable Key Motors Main Type................. TEFC Capacitor-Start Induction Horsepower....................2 HP Phase....................Single-Phase Amps......................12A Speed....................3450 RPM Power Transfer ................... Direct Drive Bearings..............Sealed & Permanently Lubricated Model W1666 Machine Specifications, Page 1 of 2...
  • Page 6 Approximate Assembly & Setup Time ..............45 Minutes Serial Number Location ..................ID Label ISO 9001 Factory ....................Yes CSA, ETL, or UL Certified/Listed ................No Features Powder-Coated Finish Quick Release Band Clamp Includes Steel Base with Casters Model W1666 Machine Specifications, Page 2 of 2...

  • Page 7: W1685 Machine Specification

    Model W1666/W1685 (For Machines Mfd. Since 2/15) MODEL W1685 SHOP FOX 1-1/2 HP DUST COLLECTOR ® Product Dimensions Weight......................90 lbs. Width (side-to-side) x Depth (front-to-back) x Height......33-1/2 x 21-1/4 x 78 in. Footprint (Length x Width)..............33-1/2 x 21-1/4 in.
  • Page 8 Model W1666/W1685 (For Machines Mfd. Since 2/15) Main Specifications Operation Dust Collector Type................Single-Stage Approved Dust Types..................Wood Filter Type....................Bag Airflow Capacity..................1280 CFM Max Static Pressure (at 0 CFM)..............10.1 in. Main Inlet Size..................... 6 in. Inlet Adapter Included..................Yes Number of Adapter Inlets..................

  • Page 9: Safety

    Model W1666/W1685 (For Machines Mfd. Since 2/15) SAFETY SAFETY For.Your.Own.Safety, Read.Manual.Before.Operating.Machine The. purpose. of. safety. symbols. is. to. attract. your. attention. to. possible. hazardous. conditions.. This. manual.uses.a.series.of.symbols.and.signal.words.intended.to.convey.the.level.of.importance.of.the. safety.messages..The.progression.of.symbols.is.described.below..Remember.that.safety.messages.by. themselves. do. not. eliminate. danger. and. are. not. a. substitute. for. proper. accident. prevention. mea- sures—this.responsibility.is.ultimately.up.to.the.operator!
  • Page 10 Model W1666/W1685 (For Machines Mfd. Since 2/15) WEARING.PROPER.APPAREL..Do not wear FORCING.MACHINERY..Do not force machine. It clothing, apparel, or jewelry that can become will do the job safer and better at the rate for entangled in moving parts. Always tie back which it was designed.

  • Page 11: Additional Safety For Dust Collectors

    Model W1666/W1685 (For Machines Mfd. Since 2/15) Additional.Safety.for.Dust.Collectors INTENDED USE. This dust collector is only SUSPENDED DUST PARTICLES AND IGNITION SOURCES. DO NOT operate the dust collector intended for collecting wood dust and chips from woodworking machines. DO NOT use this in areas where explosion risks are high.

  • Page 12: Electrical

    Model W1666/W1685 (For Machines Mfd. Since 2/15) ELECTRICAL Circuit.Requirements This machine must be connected to the correct size and The. machine. must. be. properly. set. up. type of power supply circuit, or fire or electrical damage before. it. is. safe. to. operate.. DO. NOT.

  • Page 13: Grounding Requirements

    Model W1666/W1685 (For Machines Mfd. Since 2/15) Grounding.Requirements GROUNDED 220V 6-15 RECEPTACLE This machine MUST be grounded. In the event of certain Current Carrying Prongs types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric shock.

  • Page 14: Setup

    Model W1666/W1685 (For Machines Mfd. Since 2/15) SETUP Unpacking This machine has been carefully packaged for safe transportation. If you notice the machine has been damaged during shipping, please contact your authorized Shop Fox dealer immediately. Inventory The following is a description of the main components shipped with the Model W1666/W1685.

  • Page 15: Assembly

    Model W1666/W1685 (For Machines Mfd. Since 2/15) Assembly Select an assembly area that is free from clutter and well lighted. Tools.Needed. Phillips Screwdriver #2 .........1 Wrench or Socket 10mm ........1 Wrench or Socket 13mm ........2 To.assemble.the.dust.collector,.do.these.steps: 1. Install four swivel casters to base plate with (16)
  • Page 16 Flange Gasket Figure.8. Outlet gasket and flange. 6. Model.W1666: Place outlet flange on top of gasket and secure it with (8) M8-1.25 x 16 hex bolts and (8) 8mm flat washers (see Figure.9). Model.W1685: Place outlet flange on top of gasket and secure it with (8) M6-1 x 20 hex bolts and (8) 6mm flat washers.
  • Page 17 Model W1666/W1685 (For Machines Mfd. Since 2/15) 7. Position each of the three separator supports over the base plate attachment holes shown in Figure.10, with top bend facing inward, then secure them with (6) M8-1.25 x 16 hex bolts and (6) 8mm flat washers (see Figure.11).
  • Page 18 Model W1666/W1685 (For Machines Mfd. Since 2/15) 8. With assistance from another person, attach separator to the front and rear supports, as shown in Figure.12, with (4) M8-1.25 x 16 hex bolts and (4) 8mm flat washers. Note:.Do not attach separator to side support until next step.
  • Page 19 Model W1666/W1685 (For Machines Mfd. Since 2/15) 12. Insert toothed-end of each bag clamp into opening of bag rim, then slide it completely around rim cavity to meet other end (see Figure.15). Toothed Opening Bag Clamp Figure.15. Securing bag to separator.

  • Page 20: Test Run

    Model W1666/W1685 (For Machines Mfd. Since 2/15) Test.Run Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly.

  • Page 21: Designing.the.system

    Model W1666/W1685 (For Machines Mfd. Since 2/15) DESIGNING.THE.SYSTEM General This dust collector can be operated as either a stationary, central dust collector or a mobile unit. There are advantages and disadvantages to both setups. The Always guard against advantage of the mobile system is eliminating the cost of static electric build-up many ducts and fittings.
  • Page 22 Model W1666/W1685 (For Machines Mfd. Since 2/15) Plastic.Duct The popularity of plastic duct is due to the fact that it Plastic duct generates is an economical and readily available product. It is also static electrical build-up simple to assemble and easily sealed against air loss. The...
  • Page 23 Model W1666/W1685 (For Machines Mfd. Since 2/15) Flexible.Duct Flexible hose is generally used for short runs, small shops and at rigid duct-to-tool connections. There are many different types of flex hose on the market today. These are manufactured from materials such as polyethylene, PVC, cloth hose dipped in rubber and even metal, including steel and aluminum.

  • Page 24: System Grounding

    Model W1666/W1685 (For Machines Mfd. Since 2/15) System.Grounding Since plastic hose is abundant, relatively inexpensive, easily assembled and air tight, it is a very popular material for conveying dust from woodworking machines to the dust collector. We recommend using flexible hose (flex-hose) to connect the woodworking machine to the dust collector.

  • Page 25: System Design

    Model W1666/W1685 (For Machines Mfd. Since 2/15) System.Design Decide.Who.Will.Design For most small-to-medium sized shops, you can design and build the dust collection system yourself without hiring engineers or consultants. We have included some basic information here to get you started on a basic design.
  • Page 26 Model W1666/W1685 (For Machines Mfd. Since 2/15) 3. Directional changes should be kept to a minimum. Machine. Approximate. The more directional change fittings you use directly Dust.Port.Size Required.CFM increases the overall resistance to airflow. 2" 4. Gradual directional changes are more efficient than 2.5"...
  • Page 27 Model W1666/W1685 (For Machines Mfd. Since 2/15) Write the required CFM for each machine on your sketch, as shown in Figure.30. Jointer Sander Planer/ Moulder Determining.Main.Line.Duct.Size The general rule of thumb for a main line duct is that the Miter velocity of the airflow must not fall below 3500 FPM.
  • Page 28 Model W1666/W1685 (For Machines Mfd. Since 2/15) If two machines will connect to the same branch line and Total.CFM Branch.Line.Size both will operate at the same time, then add the required 4" CFM for each machine together and find the closest total 4"...
  • Page 29 Model W1666/W1685 (For Machines Mfd. Since 2/15) Calculating.Duct.Resistance Adding duct work, elbows, branches and any other components to a duct line increases airflow resistance (static pressure loss). This resistance can be minimized by using rigid (smooth) pipe and gradual curves, as opposed to flexible pipe and 90˚...
  • Page 30 Model W1666/W1685 (For Machines Mfd. Since 2/15) In most small/medium shops it is only necessary to Static. Additional.Factors calculate the line with the longest duct length or the Pressure most fittings (operating under the assumption that if the Seasoned (well used) Dust line with the highest resistance works, the others will be 1"...

  • Page 31: Operations

    Model W1666/W1685 (For Machines Mfd. Since 2/15) OPERATIONS Do. NOT. put. hands. or. small. objects. near. inlet. openings. during.operation..Objects.sucked. into. the. inlet. will. meet. with. the. impeller. blade.. Failure. to. To.reduce.your.risk.of.serious.injury. heed. this. warning. could. result. or.damage.to.the.machine,.read.this. in. property. damage. or. personal.

  • Page 32: Accessories

    Model W1666/W1685 (For Machines Mfd. Since 2/15) ACCESSORIES The following dust collector accessories may be available through your local Woodstock International Inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers.
  • Page 33 Model W1666/W1685 (For Machines Mfd. Since 2/15) Y-Fittings.are used to attach branch lines to service more than one machine. This design provides increased lateral air flow and efficiency over other types of fittings. W1014: 3" Outer Diameter W1015: 4" Outer Diameter Splices.are used to connect full sections of hose for longer runs or to...

  • Page 34: Maintenance

    While the Model W1666/W1685 excels at collecting the majority of wood dust produced by your machines, it is not an air filter; therefore, we strongly recommend the supplemental aid of a shop air filter such as the Woodstock Model W1690.

  • Page 35: Replacing Bags

    Model W1666/W1685 (For Machines Mfd. Since 2/15) Replacing.Bags The lower bags should be emptied when they become ⁄ ⁄ full. To.empty.the.dust.collection.bags,.do.these.steps: 1.. DISCONNECT MACHINE FROM POWER! 2.. Make sure you are wearing safety glasses and a respirator. 3.. Release the quick release clamp securing each collection bag, then remove the bags from the collector, as shown in Figure.38.

  • Page 36: Service

    Model W1666/W1685 (For Machines Mfd. Since 2/15) SERVICE Troubleshooting This section covers the most common problems and corrections with this type of machine. WARNING!.DO.NOT.make.any.adjustments.until.power.is.disconnected.and. moving.parts.have.come.to.a.complete.stop! PROBLEM POSSIBLE.CAUSE CORRECTIVE.ACTION 1. Install switch disabling key. Machine does not start or 1. Switch disabling key removed.

  • Page 37: Electrical Safety Instructions

    Model W1666/W1685 (For Machines Mfd. Since 2/15) Electrical.Safety.Instructions These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this diagram carefully. If you notice differences between your machine and these wiring diagrams, call Woodstock International Technical Support at (360) 734-3482.

  • Page 38: Wiring Diagrams

    Model W1666/W1685 (For Machines Mfd. Since 2/15) Wiring.Diagrams Read Page 35 W1666 Wiring STOP Overload Switch Switch Box Before Cruus E209138 18A Wiring 220V Motor Paddle ON/OFF Switch Start Capacitor Cruus 5E4 200MFD 250VAC Ground Ground 220VAC 220VAC 6-15 Plug (As Recommended) Figure.39.

  • Page 39: Parts

    Model W1666/W1685 (For Machines Mfd. Since 2/15) PARTS Main 35V2 34V2 8-14 8-13 8-6 (W1666) 8A-2 (W1685) 8A-1 (W1666) 8-1 (W1685) 33-1 8-10 34V2 6(W1666) 50(W1685) 16(W1666) 4(W1685) 8-11 (W1666) 8A-1 (W1685) 36V2 7 (W1685) 7 (W1666) 22B (W1666) 22 (W1685)
  • Page 40 Model W1666/W1685 (For Machines Mfd. Since 2/15) Main.Parts.List REF PART # DESCRIPTION REF PART # DESCRIPTION X1666001 SWIVEL CASTER X1666026 CAP SCREW M6-1 X 20 LH X1666002 HEX NUT M8-1.25 X1666027 ARBOR WASHER (BLACK PLASTIC) X1666003 BASE PLATE X1666029 OUTLET GASKET 8 HOLE (W1666)
  • Page 41 Model W1666/W1685 (For Machines Mfd. Since 2/15)
  • Page 42 Fold along dotted lIne place stamp Here Woodstock international inc. p.o. box 2309 bellingham, Wa 98227-2309 Fold along dotted lIne tape along edges--please do not staple...

  • Page 43: Warranty

    Woodstock International, Inc. will repair, replace, or arrange for a dealer refund at its expense and at its option, the Shop Fox machine or machine part, which in proper and intended use has proven to be defective, provided that the original owner returns the product prepaid to an authorized warranty or repair facility as designated by our Bellingham, Washington office with proof of their purchase of the product within two years, and provides Woodstock International, Inc.
  • Page 44 High Quality Machines and Tools Woodstock International, Inc. carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:...

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