Sumitomo SRDK Series Technical Manual
Sumitomo SRDK Series Technical Manual

Sumitomo SRDK Series Technical Manual

Gas lines, cryocooler system
Table of Contents

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He-Compressor and Cold-Head Service
The AMI magnet (6T) in Osujilab is cryo-cooled by continuous Helium supply by a Sumitomo Compressor
operating at a pressure of ~2.2 MPa. The superconductor in the magnet is cryo-cooled by a cold-head
(Sumitomo Inc.) attached to the magnet. Continuous Helium supply is necessary to maintain the
superconductivity in the system. There are two flux lines (supply and return), 6m long connecting the
He-compressor and the cold-head. The flux lines, cold-head and the compressor have self-locks to
isolate them to avoid contamination. When flux lines are disassembled from the cold-head or He-
compressor the locks will automatically be locked. When the pressure in the He-compressor goes below
1.6 MPa, the compressor should be re-filled with Helium (UHP-300, 99.999% purity). Please follow the
instructions before start refilling the He-compressor. If the He-compressor or flux lines are
contaminated, the pressure reading in the He-compressor will drop (usually it will be zero), also when
the He-gas leaks out of the system. Once the system is contaminated, it is advised to get in touch with
Sumitomo Inc. to do a cleaning service.
Figure1: (a) Zero pressure reading due to contamination of the system. In this case the He-gas was escaped through
accidently loosened screws (b). During operation the pressure reading is about 2-2.2 MPa. However, when the He-
compressor or is switched off, the pressure reading is non-zero (~1.6MPa). If the compressor pressure reads zero, it
would not re-start.
Chilled-water supply is connected to the He-compressor to dissipate the heat from the return supply.
When the temperature of the chilled-water supply rises, the He-compressor might shuts down
automatically, and subsequently the magnet temperature will rise. Sometimes, the main power-supply
switch at the back panel will turn off by itself. Then it has to be turned back on as shown in Figure 2.
Most often, switching OFF the drive switch and turning back ON will resume the He-compressor.

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Summary of Contents for Sumitomo SRDK Series

  • Page 1 He-Compressor and Cold-Head Service The AMI magnet (6T) in Osujilab is cryo-cooled by continuous Helium supply by a Sumitomo Compressor operating at a pressure of ~2.2 MPa. The superconductor in the magnet is cryo-cooled by a cold-head (Sumitomo Inc.) attached to the magnet. Continuous Helium supply is necessary to maintain the superconductivity in the system.
  • Page 2 Sumitomo Chicago facility for service (but check with Roy Roub if they can replace the capsule also by an onsite service). Sumitomo can send a reconditioned and qualified end/displacer assembly upon request (contact Roy Roub for pricing).
  • Page 3 Figure 4: (a) A top view of magnet (helium chamber) after removing the cold head (c) New replacement coldhead, already cleaned by the Sumitomo. The coldhead can be taken out from the casing by unscrewing the 4 large hex- screws (same screws are being used to attach to the magnet). When we request exchange of cold head in the future, we will receive the same fully tested coldhead with attachments from Sumitomo.
  • Page 4 Figure 5: (a) The magnet chamber was cleaned with Kim wipe (ethanol) and then subsequently purging with He-gas prior to attaching the cold-head. (b) Disassembling the refurbished cold-head from the casing by unscrewing the 4 hex screws. After connecting cold-head to the magnet, it has to be purged with He-gas prior to re-connecting the flux lines- otherwise the flux lines and the He-compressor will be contaminated.
  • Page 5 Figure 7: (a) For purging the cold-head, the gas inlet from helium gas cylinder (not from helium compressor) should be connected to supply inlet of the cold-head using appropriate fittings (gas connector). Outlet was kept opened using gas connector. The fuse and the main power switch to the He-compressor should be kept in the ON position (b).
  • Page 6 He-compressor Model# CSW-71C, S/N: 47C07087D Contact details of the IL, Sumitomo Inc. (SHI Cryogenics): He-compressor service: ● Sumitomo (SHI) Cryogenics of America, Inc. ●1500-C Higgins Road, ● Elk Grove Village, ● IL 60007 PH # 847-290-5801 / Fax# 847-290-1984 Personal Contact: "Skica, Aya" <askica@shicryogenics.com>...
  • Page 7 4. Gasline service: $300 each. Includes gas cleanup, leak check, and replace Aeroquip fittings. 5. Wooden crates: $300 6. Shipping invoice (empty wooden crates to us and the shipping the instruments back to us) will be send to us separately. We will use our credit card to pay for the shipping from here to their Chicago facility.
  • Page 8 Gas Lines Technical Manual Sumitomo (SHI) Cryogenics of America, Inc. 1833 Vultee Street Allentown, PA 18103-4783 U.S.A. Revision G: December 2011 261320A...
  • Page 10: Table Of Contents

    TABLE OF CONTENTS Page DESCRIPTION ........................1 SPECIFICATIONS ........................3 Minimum Bend Radius ...................... 3 Pressure and Temperature Ratings ................... 3 Identification Labels......................3 Installation Tools ....................... 4 MAINTENANCE ........................5 Disconnect Gas Lines ....................... 5 From the Compressor ....................5 From the Cold Head .....................
  • Page 11 (This page is intentionally blank.)
  • Page 12: Description

    DESCRIPTION Gas lines are needed to connect compressors to cold heads (expanders) to complete the system. Gas lines are constructed from helically corrugated stainless steel tubing covered with metal braid or from soft copper tubing. All gas lines are equipped with Aeroquip self-sealing couplings and are furnished cleaned, charged with helium gas and leak checked.
  • Page 13 (This page is intentionally blank.)
  • Page 14: Specifications

    SPECIFICATIONS Minimum Bend Radius Gas Line Type Diameter Minimum bend radius mm (inches) mm (inches) Helically corrugated 19 (3/4) I.D. 230 (9) stainless steel Helically corrugated 13 (1/2) I.D. 180 (7) stainless steel Copper tubing using a tube 17 (5/8) O.D. 57 (2 ¼) bender Copper tubing without...
  • Page 15: Installation Tools

    Specifications Installation Tools Properly sized open-end wrenches are needed to install and remove gas lines. SCAI can furnish (optional) one each: Wrench, 1" open end x 3/4" open end P/N SK30017C3 Wrench, 1 1/8" open end x 5/8" open end P/N SK30017C2 Wrench, 1 3/16"...
  • Page 16: Maintenance

    MAINTENANCE Disconnect Gas Lines AVOID INJURY. Extreme cold can cause frostbite. When handling system components, be careful not to touch any frosted parts. AVOID INJURY. Disconnect gas lines only when the compressor is stopped. Disconnecting the cold head while it is cold can create excessively high internal pressure as the gas warms.
  • Page 17: From The Cold Head

    Maintenance Figure 2 Break Gas Line Connection Figure 3 Disconnect Gas Line from Compressor from Compressor Disconnect from the Cold Head Tools required: Open-end wrenches 1. Always use two wrenches. Use one wrench to hold the cold head coupling. Use the second wrench on the gas line coupling nut to break the connection.
  • Page 18: Gas Line Repair

    Maintenance The flat gasket in the face of the male coupling seals the joint. A leak at this gasket seal can be detected only when a gas line is connected. A leak here can be caused by: the coupling not fully tightened •...
  • Page 19: Repair Self-Sealing Couplings

    Maintenance Repair Self-sealing Couplings AVOID INJURY. Always vent a gas charged component before beginning to disassemble its couplings. Gas pressure can launch a loose coupling with enough force to cause personal injury. PRESERVE YOUR WARRANTY. Modification to equipment without the consent of the manufacturer will void the warranty.
  • Page 20: Repair Or Replace A Coupling

    Maintenance Repair or Replace a Coupling Tools required: Open-end wrenches This procedure applies to both male and female couplings on gas lines, compressor and cold head. 1. Vent the charged component using the venting procedure in this manual or in the Maintenance section of the appropriate manual.
  • Page 21: Charge Pressure Verification

    Maintenance 8. Thoroughly degrease or apply Locquic Primer T (a degreasing agent) to the threads of the adapter and to the internal threads of the coupling body. Do not get Primer T on the O-ring or any of its seating surfaces. 9.
  • Page 22: Gas Cleanup And Recharging

    Maintenance 3. Unthread the dust cap from one end of the gas line to be checked. Be sure the valve on the pressure gauge tool is closed before it is connected. Connect the male Aeroquip end of the pressure gauge tool to the gas line using two wrenches. 4.
  • Page 23 Maintenance 3. Open the gas cylinder valve. While connecting the charge line to the valve on one of the adapter fittings, thoroughly purge the charge line from the regulator. It is important to remove all air contaminants to prevent them from entering the gas line. 4.
  • Page 24: Parts

    PARTS Ordering Order parts by part number and name. See Figure 9. Parts Identification and Number Figure 9 Parts Identification Item Part Name Part Number Size 4 Size 8 Dust Cap 44639 44642 Gasket Seal 77003 77002 Coupling Half, Male 44601 44612 O-ring...
  • Page 25 (This page is intentionally blank.)
  • Page 26 MANUAL NUMBER: CD32ZZ-063I DATE: December 18 / 2003 OPERATION MANUAL SRDK Series CRYOCOOLER For Service Personnel Only Sumitomo Heavy Industries, Ltd. Cryogenics Division 2-1-1 Yato-cho, Nishitokyo-City, Tokyo 188-8585, Japan TEL: +81-424-68-4240 FAX: +81-424-68-4219 E-mail: cryo@shi.co.jp URL: http://www.shi.co.jp/cryopage...
  • Page 27 EC DECLARATION OF CONFORMITY We, Sumitomo Heavy Industries, ltd., declare The products comply with the following herewith that the cryocooler listed below, on council directives: the basis of its design and engineering as ・  M achinery 98/37/EC well as in the embodiment which we have ・ ...
  • Page 28 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. TABLE OF CONTENTS TABLE OF CONTENTS SECTION ITEM PAGE No. CROSS REFERANCE BEFORE USING EQUIPMENT SAFETY PRECAUTIONS INSPECTION PACKING AND RETURN REGULATORY REQUIREMENTS PRESSURE UNIT CONVERSION TABLE INTRODUCTION GENERAL INFORMATION SRDK SERIES CRYOCOOLER THEORY OF OPERATION...
  • Page 29 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. TABLE OF CONTENTS MAINTENANCE GENERAL INFORMATION FOR THE MAINTENANCE COLD HEAD MAINTENANCE COMPRESSOR UNIT MAINTENANCE HELIUM GAS CHARGING TROUBLE SHOOTING FLOW CHART OPERATING LOG REVISION CONTROL SRDK Series CRYOCOOLER...
  • Page 30: Cross Referance

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. CROSS REFERENCE CROSS REFERENCE Thoroughly read this manual and following manuals before using this equipment. MANUAL NAME MANUAL No. TECHNICAL INSTRUCTION RDK-408D2 4K COLD HEAD* CD32ZZ-160 TECHNICAL INSTRUCTION RDK-408D 4K COLD HEAD* CD32ZZ-064 TECHNICAL INSTRUCTION RDK-408S2 10K COLD HEAD*...
  • Page 31: Before Using Equipment

    Sumitomo Heavy Industries will provide no guarantee in this case. ・  No part of this manual may be reproduced without the consent of Sumitomo Heavy Industries, Ltd. The use of this manual for other purposes is prohibited.
  • Page 32: Safety Precautions

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. SAFETY PRECAUTIONS SAFETY PRECAUTIONS This service manual uses the following signs and expressions to describe items requiring strict observance to prevent injury to the operator and other persons, damage to this equipment, the customer's equipment and property, etc.
  • Page 33 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. SAFETY PRECAUTIONS “WARNINGS” <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Make sure no power is applied to the compressor unit before starting the installation. Failing to observe this precaution may result in electric shock.
  • Page 34 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. SAFETY PRECAUTIONS <Warning about explosion, escape of gas> WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in. Hitting the equipment with a sharp edge or touching it with a pointed object may cause explosion or escape of gas.
  • Page 35 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. SAFETY PRECAUTIONS “CAUTIONS” <Caution against misoperation> CAUTION Do not tilt it by more than 30 degrees when carrying the compressor unit. Tilting it by more than 30 degrees may cause oil sealed in the unit to move, preventing the cryocooler from operating normally.
  • Page 36: Inspection

    If any irrecoverable damage is found by a test at the time of reception of the equipment described in this service manual, please contact Sumitomo Heavy Industries. The Cryocooler Model SRDK Series should be thoroughly inspected for evidence of damage upon receipt. Proceed as follows to unpack and check the shipping damages as soon as you receive it.
  • Page 37: Packing And Return

    Pack the Compressor Unit and Cold Head securely and properly. Attach the caution label to prevent the tilting the Compressor Unit or upside down during transportation. “IMPOTANT” If you return the water-cooling type compressor unit to Sumitomo Heavy Industries, please let out the cooling water. SRDK Series CRYOCOOLER...
  • Page 38: Regulatory Requirements

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. REGULATORY REQUIREMENTS REGULATORY REQUIREMENTS The SRDK Series Cryocooler is designed and manufactured in accordance with following standards. EC Directives (EC) ・  EN60204-1 (1997) ・  EN61010-1 (1993; +A2) ・  EN55011 (1991) ・  EN50082-2 (1995) Underwriters Laboratories Inc. (USA) ・ ...
  • Page 39: Pressure Unit Conversion Table

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. PRESSURE UNIT CONVERSION TABLE PRESSURE UNIT CONVERSION TABLE 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 [MPa] 0.00 0.01 0.02 0.03 0.04 0.05 0.06 0.07 0.08 0.09 99 100 101 103 104 106 107 109 110 112 113 114 116 117 119 120 122 123 125 126 128 129 9.9 10.0 10.1...
  • Page 40: Introduction

    1-1 GENERAL INFORMATION 1 INTRODUCTION 1-1 GENERAL INFORMATION This manual provides instructions for initial inspection, installation, operation and service for the component of SRDK Series Cryocooler system in Table 1.1. Table 1.1 CRYOCOOLER MODELS COVERED IN THIS MANUAL COMPONENT MODEL...
  • Page 41: Srdk Series Cryocooler

    1-2 SRDK SERIES CRYOCOOLER 1-2 SRDK SERIES CRYOCOOLER The SRDK Series Cryocooler consists of a Cold Head, Compressor Unit, Flex Lines, and Cold Head Power Cable. The RDK series Cold Head is a GM cycle cryo-refrigerator. The function of the Cold Head is to produce continuous closed-cycle refrigeration at temperatures, depending upon the heat load imposed.
  • Page 42 AIR COOLED SYSTEM Cold Head Supply Flex Line Power Cable (yellow mark) Cold Head Cooling Water Flow Return Flex Line (green mark) Input Power Cable Water Cooled Compressor Unit WATER COOLED SYSTEM Figure 1.1 SRDK SERIES CRYOCOOLER SYSTEM SRDK Series CRYOCOOLER...
  • Page 43: Theory Of Operation

    1-3 THEORY OF OPERATION 1-3 THEORY OF OPERATION The SUMITOMO Helium Refrigerator operates on the GM (Gifford-McMahon) cycle. The GM cycle is shown schematically in Figure 1.2 and consisted of a cylinder, closed at both ends, and containing a displacer of a length about three quarters of the cylinder. The displacer is connected to a drive mechanism so that it can be operated reciprocating action in the cylinder.
  • Page 44 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 1-3 THEORY OF OPERATION The refrigerator operates as follows; Compressor Outlet Valve PRESSURE BUILD-UP Inlet Valve With the displacer at the bottom of the cylinder and the outlet valve closes and the inlet valve opens, increasing the pressure level in the system.
  • Page 45: Installation

    This section describes the installation of the Cold Head and the Compressor Unit, and how to connect the Flex Lines and electrical cables. Be sure to read this section before installing the cryocooler. 2-2 TOOLS FOR INSTALLATION The following tools are required for SRDK Series Cryocooler Installation. Table 2.1 REQUIRED TOOLS FOR INSTALLATION TOOLS REMARK 1“...
  • Page 46: Moving

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-3 MOVING 2-3 MOVING <Warning about explosion, escape of gas> WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high- pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in.
  • Page 47: Site Requirement

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-4 SITE REQUIREMENT 2-4 SITE REQUIREMENT <Caution against misoperation> CAUTION Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the damage or malfunction of the compressor electric circuit.
  • Page 48: Required For Air Cooled Compressor Unit

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-4 SITE REQUIREMENT 2-4-1 REQUIRED FOR AIR COOLED COMPRESSOR UNIT ・  An almost level and even area in the field will be selected to install the Compressor Unit. ・  An area to be influenced by splashing water and/or dusts will not be selected to install the Compressor Unit.
  • Page 49: Required For Water Cooled Compressor Unit

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-4 SITE REQUIREMENT 2-4-2 REQUIRED FOR WATER COOLED COMPRESSOR UNIT ・  An almost level and even area in the field will be selected to install the Compressor Unit. ・  An area to be influenced by splashing water and/or dusts will not be selected to install the Compressor Unit.
  • Page 50: Cold Head Installation

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-5 COLD HEAD INSTALLATION 2-5 COLD HEAD INSTALLATION <Warning about explosion, escape of gas> WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high- pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in.
  • Page 51: Compressor Unit Installation

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-6 COMPRESSOR UNIT INSTALLATION 2-6 COMPRESSOR UNIT INSTALLATION <Warning about electric shock> WARNING Do not install the equipment near places subject to condensation such as a watering place. Failing to observe this precaution may result in electric shock or malfunction.
  • Page 52 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-6 COMPRESSOR UNIT INSTALLATION INSPECTION Prior to the installation, inspect the Compressor Unit as describe below; 1)  Inspect the compressor overall exterior for damage, and evidence of oil leakage. 2)  Make sure that the static pressure is specified value with supply pressure gauge of the Compressor Unit.
  • Page 53: Connecting Flex Lines

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-7 CONNECTING FLEX LINES 2-7 CONNECTING FLEX LINES <Warning about explosion, escape of gas> WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high- pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in.
  • Page 54 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-7 CONNECTING FLEX LINES FUNDAMENTAL The Cold Head can be operated with a rotary valve to control the gas inlet / outlet timing of the refrigeration cycle. The pressure difference between the supply and the return can be available to get the seal between the rotary valve and the valve plate (as shown in the Figure).
  • Page 55 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-7 CONNECTING FLEX LINES 3)  Connect the Flex Lines (both Supply and Return) to the Compressor Unit. 4)  Connect the Flex Lines to the Cold Head as follows; 1. First, connect the Return Flex Line.
  • Page 56 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-7 CONNECTING FLEX LINES CONNECTING PROCEDURE (in case of using the “Buffer Tank”) In case of using the “Buffer Tank”, insert the “Buffer Tank” between the Compressor Unit and Flex Lines. Refer to the Figure 2.1, outline view of the “Buffer Tank”, and the Figure 2.2, “Buffer Tank”...
  • Page 57 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-7 CONNECTING FLEX LINES Figure 2.1 OUTLINE VIEW OF THE “BUFFER TANK” SRDK Series CRYOCOOLER...
  • Page 58 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-7 CONNECTING FLEX LINES Figure 2.2 “BUFFER TANK” INTERCONNECTING DIAGRAM SRDK Series CRYOCOOLER...
  • Page 59 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-7 CONNECTING FLEX LINES LEAK CHECK Check the helium gas leak of all connecting coupling as following procedure after connecting all Flex Lines. 1)  Sprinkle “Liquid Leak Detector” on the Flex line connecting coupling.
  • Page 60: Cold Head Power Cable Connection

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-8 COLD HEAD POWER CABLE CONNECTION 2-8 COLD HEAD POWER CABLE CONNECTION <Warning about electric shock> WARNING Make sure no power is applied to the compressor unit before starting operation when connecting or disconnecting the cold head power cable. Failing to observe this precaution may result in electric shock.
  • Page 61 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-8 COLD HEAD POWER CABLE CONNECTION 2)  Connect the ground terminal of the Cold Head Cable (green color wire with ring terminal) to rear cover of Cold Head Drive Motor. 3)  Mount the Terminal Cover on the Cold Head Motor with securing four(4) screws.
  • Page 62 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-8 COLD HEAD POWER CABLE CONNECTION 3. CONVERTING THE COLD HEAD CONNECTION 1)  Connect the ground terminal of the Conversion Connector (green color wire with ring terminal) to rear cover of Cold Head Drive Motor.
  • Page 63 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-8 COLD HEAD POWER CABLE CONNECTION CONNECTION TO THE COMPRESSOR UNIT Connect the other end of the Cold Head Power Cable to the Cold Head Power Connector on the rear panel of the Compressor Unit.
  • Page 64: Input Power Cable Connection

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 2-9 INPUT POWER CABLE CONNECTION 2-9 INPUT POWER CABLE CONNECTION <Warning about electric shock> WARNING Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the equipment. Using the cryocooler with a non-conforming power supply may result in electric shock or malfunction.
  • Page 65: Operation

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 3-1 PRELIMINARY CHECKS 3 OPERATION <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the equipment.
  • Page 66: Preliminary Checks

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 3-1 PRELIMINARY CHECKS 3-1 PRELIMINARY CHECKS <Caution against misoperation> CAUTION This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) is shipped with a helium gas at about 1.62 MPa (16.5 kgf/cm G, 235 psig) sealed in. Be sure to adjust the pressure to an appropriate value according to the cold head used before operating the equipment.
  • Page 67: Start-Up Operation

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 3-2 START UP 3-2 START-UP OPERATION CAUTION <Caution against misoperation> The cryocooler ON/OFF frequency must be less than 6 times per hour, and the ON/OFF interval must be more than 3 minutes. The frequent ON/OFF operation may result in damage of compressor capsule or malfunction.
  • Page 68: Shut-Down Operation

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 3-3 SHUT DOWN 3-3 SHUT-DOWN OPERATION <Warning about explosion, escape of gas> WARNING Do not break the vacuum with the low temperature of cold head second stage when removing the cold head from the vacuum chamber. Breaking the vacuum may result in serious damage, explosion or escape of gas.
  • Page 69: Normal Operation

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 3-4 NORMAL OPERATION 3-4 NORMAL OPERATION <Warning about rotating part> WARNING If the compressor unit used is the CSA-71A (air cooled, low voltage type), a venting fan is provided in the exhaust section at the top of the compressor unit. Do not insert foreign substances from the exhaust port under any circumstances.
  • Page 70: Functional Check

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 4-1 SIMPLE PROBLEM 4 FUNCTIONAL CHECK 4-1 SIMPLE PROBLEM This section describes several simple problems that usually occurred. If you have trouble that you cannot fix according to the following procedure, proceed to “TROUBLE SHOOTING FLOW CHART” described in Section 6.
  • Page 71: Helium Leak

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 4-2 HELIUM LEAK 4-2 HELIUM LEAK <Warning about explosion, escape of gas> WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high- pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in.
  • Page 72: Maintenance

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 5-1 GENERAL INFORMATION FOR THE MAINTENANCE 5 MAINTENANCE <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Make sure no power is applied to the compressor unit before connecting or disconnecting the cold head power cable.
  • Page 73: General Information For The Maintenance

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 5-1 GENERAL INFORMATION FOR THE MAINTENANCE <Caution against misoperation> CAUTION Do not get on the compressor unit or put an object on top of it. Failing to observe this precaution may prevent the cryocooler from operating normally or cause injury.
  • Page 74: Cold Head Maintenance

    5-2 COLD HEAD MAINTENANCE The Cold Head is required to replace the sliding parts inside every 10,000 Hrs. This is not a user’s Maintenance. Replace the Cold Head completely at site and return it to Sumitomo Heavy Industries, Ltd. for refurbishment.
  • Page 75: Helium Gas Charging

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 5-4 HELIUM GAS CHARGING 5-4 HELIUM GAS CHARGING <Warning about explosion, escape of gas> WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high- pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in.
  • Page 76 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 5-4 HELIUM GAS CHARGING PROCEDURE 1)  Remove the protective cap from the gas charge coupling on the Compressor Unit. Connect a pressure regulator and charging line to a helium bottle (purity 99.999% up). Connect a gas charging tool to the Compressor Unit after closing the valve of gas charging tool.
  • Page 77: Trouble Shooting Flow Chart

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 6 TROUBLE SHOOTING FLOW CHART 6 TROUBLE SHOOTING FLOW CHART <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Make sure no power is applied to the compressor unit before starting operation when connecting or disconnecting the cold head power cable.
  • Page 78 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 6 TROUBLE SHOOTING FLOW CHART <Caution against misoperation> CAUTION Secure enough space around the compressor unit for heat radiation and maintenance. Failing to secure enough space may result in misoperation or malfunction. (See the technical instruction of the compressor unit used, for details.)
  • Page 79 1833 Vultee Street, Allentown, PA 18103-4783, USA TEL No. +1-610-791-6700 FAX No. +1-610-791-0440 E-mail sales@apdcryogenics.com http://www.apdcryogenics.com Sumitomo (SHI) Cryogenics of America, Inc. Adress; 870 Cambridge Dr., Elk Grove Village, IL 60007, USA TEL No. +1-847-290-5801 FAX No. +1-847-290-1084 E-mail scaimain@aol.com SHI-APD Cryogenics (Europe), Ltd.
  • Page 80 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 6 TROUBLE SHOOTING Case of Trouble The Compressor Unit stoped with System stopped FLOW A the Main Power Switch "ON" during normal operation and Drive Switch "ON" The Compressor Unit stoped with FLOW B the Main Power Switch tripped and Drive Switch "ON"...
  • Page 81 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 6 TROUBLE SHOOTING FLOW CHART FLOW A In c a s e the C omp res s o r U ni t s top ped b y h i gh System stopped during temperature, it takes from 20 to 60 minutes for normal operation thermostat reset and Compressor Unit recovery.
  • Page 82 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 6 TROUBLE SHOOTING FLOW CHART FLOW B In c a s e the C omp res s o r U ni t s top ped b y h i gh System stopped during temperature, it takes from 20 to 60 minutes for...
  • Page 83 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 6 TROUBLE SHOOTING FLOW CHART FLOW C No intake and exhaust noise Cold Head Cooling Power is low from Cold Head Reference; Reference; Reference; CSW-71C, CSW-71D Operation Manual Operation Manual Technical Insuruction Section 4-1-1...
  • Page 84 OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 6 TROUBLE SHOOTING FLOW CHART FLOW D Abnormal noise Abnormal noise Pressure relief valve operates from Cold Head from Compressor Unit Reference; Reference; Reference; CSW-71D Operation Manual Operation Manual Technical Insuruction Section 2-8 Section 2-7 Section 2-2 <...
  • Page 85: Operating Log

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. 7 OPERATING LOG 7 OPERATING LOG Maintaining a log of the records of the temperature indication and pressure during normal operation is a valuable means for troubleshooting. A sample operating log is mentioned to Figure 7.1. It is highly advisable to create and maintain a detailed operating log for your Cryocooler.
  • Page 86: Revision Control

    OPERATION MANUAL Sumitomo Heavy Industries, Ltd. REVISION CONTROL REVISION CONTROL Manual Revision Remarks Date Publication of first edition. DEC. 10 / 1999 Change the SHI address. JAN. 25 / 2001 Change the description of start up operation. MAR. 21 / 2001 Add the start-up temperature CAUTION.
  • Page 87 MANUAL NUMBER: CD32ZZ-068Q DATE: December 1 / 2009 TECHNICAL INSTRUCTION CSW-71C COMPRESSOR UNIT For Service Personnel Only Sumitomo Heavy Industries, Ltd. Cryogenics Division 2-1-1 Yato-cho, Nishitokyo-City, Tokyo 188-8585, Japan E-mail: cryo@shi.co.jp URL: http://www.shicryogenics.com...
  • Page 88 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. TABLE OF CONTENTS TABLE OF CONTENTS SECTION ITEM PAGE No. CROSS REFERANCE GENERAL INFORMATION SPECIFICATIONS CONSTRUCTION 1-2-1 CONTROLS AND COUPLINGS 1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT 1-2-3 INTERNAL COMPONENTS ELECTRICAL DESCRIPTION...
  • Page 89 Sumitomo Heavy Industries, Ltd. CROSS REFERENCE CROSS REFERENCE Thoroughly read this manual and following manuals before using this equipment. MANUAL NAME MANUAL No. OPERATION MANUAL SRDK Series CRYOCOOLER CD32ZZ-063 TECHNICAL INSTRUCTION RDK-408D2 4K COLD HEAD* CD32ZZ-160 TECHNICAL INSTRUCTION RDK-408S2 10K COLD HEAD* CD32ZZ-161...
  • Page 90: General Information

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-1 SPECIFICATIONS 1 GENERAL INFORMATION 1-1 SPECIFICATIONS The specifications of CSW-71C Helium Compressor Unit are summarized in Table 1.1. Table 1.1 CSW-71C COMPRESSOR UNIT SPECIFICATION for RDK-408D2, 415D for RDK-408S2, 408S, 400B Dimension Width 450.0 mm...
  • Page 91 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-1 SPECIFICATIONS COOLING WATER REQUIREMENT The typical flow characteristics are shown in Figure 1.1, and cooling water requirement are shown in Table 1.2. For Water Admissible Range Admissible Range Cooling Water Inlet Temperature [deg.C] Cooling Water Inlet Temperature [deg.F]...
  • Page 92 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-1 SPECIFICATIONS Table 1.2 COOLING WATER SPECIFICATIONS Inlet Temperature Range [deg.C] [4.0 ~ 28.0] Inlet Pressure Range [MPa] [0.10 ~ 0.69] Flow Rate [liter/min.] [4.0 ~ 10.0] Pressure Drop [MPa] [0.025 ~ 0.085] <Steady State>...
  • Page 93 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-1 SPECIFICATIONS Figure 1.2 OUTLINE VIEW FOR COMPRESSOR UNIT MODEL CSW-71C CSW-71C...
  • Page 94: Construction

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-2 CONSTRUCTION 1-2 CONSTRUCTION The function of the Compressor Unit is to supply high pressure He gas to the Cold Head and re-compress the returned He gas from the Cold Head. The Compressor Unit consists of the following major components: a Compressor Capsule, a Cooling system, Oil separation and injection system, and Adsorber.
  • Page 95 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-2 CONSTRUCTION Table 1.3 CONTROLS AND COUPLINGS FOR CSW-71C COMPRESSOR UNIT (Continued) COLD HEAD CONNECTOR : To use for connecting the Cold Head Cable to supply a Cold Head (JC) driving power. To use for the external signal output of condition monitoring for the compressor unit.
  • Page 96 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-2 CONSTRUCTION Figure 1.3 CONTROLS AND COUPLINGS FOR CSW-71C COMPRESSOR UNIT CSW-71C...
  • Page 97: Gas And Oil Flow In The Compressor Unit

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-2 CONSTRUCTION 1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT The flow diagram for CSW-71C Compressor Unit is shown in Figure 1.4. Internal components diagram and its functions are described in Figure 1.5 and Table 1.4.
  • Page 98 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-2 CONSTRUCTION Figure 1.4 HELIUM GAS FLOW DIAGRAM FOR CSW-71C COMPRESSOR UNIT CSW-71C...
  • Page 99: Internal Components

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-2 CONSTRUCTION 1-2-3 INTERNAL COMPONENTS The parts list and its functions are described in Table 1.4. The He-gas flow diagram and internal components are shown in Figure 1.4 and Figure 1.5. Table 1.4 FUNCTIONS OF THE INTERNAL COMPONENTS FOR...
  • Page 100 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-2 CONSTRUCTION Figure 1.5 COMPONENTS OF CSW-71C COMPRESSOR UNIT CSW-71C...
  • Page 101: Electrical Description

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-3 ELECTRICAL DESCRIPTION 1-3 ELECTRICAL DESCRIPTION 1-3-1 EXTERNAL CONNECTOR <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Pay special attention to its wiring when using the external connector on the compressor unit. Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and No.6 - No.15 may result in misoperation in some of safety devices...
  • Page 102: Safety Devices

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 1-3 ELECTRICAL DESCRIPTION 1-3-2 SAFETY DEVICES The safety devices list for Compressor Unit is shown in Table.1.6. Table 1.6 SAFETY DEVICES OF CSW-71C ITEM FUNCTIONS Setting temperature; 110 deg.C ---- approx. To shut down the Compressor Unit and signal a high temperature alarm to the...
  • Page 103: Installation

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 2 INSTALLATION 2 INSTALLATION <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Make sure no power is applied to the compressor unit before starting the installation. Failing to observe this precaution may result in electric shock.
  • Page 104 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 2 INSTALLATION <Caution against misoperation> CAUTION Do not tilt it by more than 30 degrees when carrying the compressor unit. Tilting it by more than 30 degrees may cause oil sealed in the unit to move, preventing the cryocooler from operating normally.
  • Page 105: Site Requirement

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 2-1 SITE REQUIREMENT 2-1 SITE REQUIREMENT <Caution against misoperation> CAUTION Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the damage or malfunction of the compressor electric circuit.
  • Page 106 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 2-1 SITE REQUIREMENT Figure 2.1 WATER COOLED COMPRESSOR UNIT CSW-71C AND ITS REQUIRED SPACE CSW-71C...
  • Page 107: Input Power Cable Connection

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 2-2 INPUT POWER CABLE CONNECTION 2-2 INPUT POWER CABLE CONNECTION <Warning about electric shock> WARNING Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the equipment. Using the cryocooler with a non-conforming power supply may result in electric shock or malfunction.
  • Page 108 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 2-2 INPUT POWER CABLE CONNECTION See the Table 1.1 for power requirements. The cables are marked with label and connect as follows: Compressor Unit WIRING DIAGRAM FIELD GROUNDING TEMINAL TEMINAL For User's L1 L2 L3...
  • Page 109: Maintenance

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 3 MAINTENANCE 3 MAINTENANCE <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Make sure no power is applied to the compressor unit before starting the installation. Failing to observe this precaution may result in electric shock.
  • Page 110: Periodical Maintenance

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 3-1 PERIODICAL MAINTENANCE 3-1 PERIODICAL MAINTENANCE CSW-71C Compressor Unit is to be required the routine maintenance. The basic maintenance work is to replace the oil mist Adsorber of the Compressor Unit for every 20,000 Hrs operation as mentioned Table 3.1.
  • Page 111: Replacement Of The Compressor Adsorber

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 3-1 PERIODICAL MAINTENANCE 3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER <Warning about explosion, escape of gas> WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-pressure (about 1.62 MPa helium gas sealed in. Hitting the equipment with a sharp edge or touching it with a pointed object may cause explosion or escape of gas.
  • Page 112 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 3-1 PERIODICAL MAINTENANCE Replace the Adsorber instructed as follows; PREPARATION 1) Shut down the Cryocooler. 2) Disconnect the Input Power Cable from the Compressor Unit. 3) Disconnect the Supply and Return Flex Lines from the Compressor Unit.
  • Page 113 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 3-1 PERIODICAL MAINTENANCE 4) Remove the Nut and Washer secured the Adsorber to the base panel of the Compressor Unit. 5) Remove the used Adsorber from the Compressor frame. CSW-71C...
  • Page 114 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 3-1 PERIODICAL MAINTENANCE INSTALLING NEW ADSORBER 1) Set a new Adsorber. 2) Secure the Adsorber to the base panel of the Compressor Unit by tightened Nut and Washer. Tightening Torque: 14.5 Nm 3) Secure the Adsorber to Rear Panel by tightening Nut.
  • Page 115: Fuse Replacement

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. 3-2 FUSE REPLACEMENT 3-2 FUSE REPLACEMENT <Warning about electric shock> WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme care. Do not change the setting of the dial above the main power switch of the compressor unit under any circumstances.
  • Page 116: Appendix

    TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. APPENDIX APPENDIX ELECTRICAL SCHEMATIC PART NAME ELECTRICAL SCHEMATIC of CSW-71C (FOR AC CIRCUIT) ELECTRICAL SCHEMATIC of CSW-71C (FOR DC CIRCUIT) DRAWINGS PART NAME ADSORBER CLASS G FUSE 5A INPUT POWER CABLE LV CSW-71C...
  • Page 122 TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd. REVISION CONTROL REVISION CONTROL Manual Revision Remarks Date Publication of first edition. DEC. 10 / 1999 Change the Electrical Schematic Diagram. APR. 4 / 2000 Delete the description of “water temp. alarm signal“. JAN. 11 / 2001 Change the SHI address.

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Rdk-408dRdk-408sRdk-400bRdk-415dRdk-408s2

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