Related Manuals for Bubble Mk 2 PJ. CONVERSION Rayburn MF 19-12-05
Summary of Contents for Bubble Mk 2 PJ. CONVERSION Rayburn MF 19-12-05
- Page 1 Mk 2 PJ. CONVERSION © Rayburn MF 19-12-05 INSTALLATION INFORMATION © http://www.oilstoves.co.uk/...
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Page 2: Table Of Contents
Contents 1-8. See Separate Document. ____________________________________ 4 11. Fitting The Kit._____________________________________________ 4 1. Removing The Firebricks. ______________________________________ 4 1a. Remove The Thick Front Firebrick Beneath The Fuel-Loading Door. ______ 5 2. Remove The Oven Side Bricks. __________________________________ 5 3. Remove The Opposite Oven Firebricks. ____________________________ 5 4. - Page 3 1. Setting the Burner Up. _______________________________________ 15 2. Heat Balancing the System. ___________________________________ 15 3. Lighting. _________________________________________________ 15 3.1. To Bleed The Pump. ________________________________________ 15 3.2. Set The Control Stat. ______________________________________ 15 3.3. Set The Time Clock. _______________________________________ 15 3.4. Check The Burner Air Shutter. _______________________________ 16 3.6.
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Page 4: See Separate Document
3. Ventilate Ashpit Door _______________________________________ 21 4. Optional Oven Stat Details____________________________________ 22 5. Oven stat sensing position. ____________________________________ 23 6. Wiring and control layout _____________________________________ 23 7. Wiring Diagrams (All stat details)_______________________________ 24 8. Chimney terminal details. _____________________________________ 25 19. Parts and packing list _______________________________________ 26 Fig 1 Shows the internals of a typical, Tools Required left hand oven MF, the opposite oven... -
Page 5: 1A. Remove The Thick Front Firebrick Beneath The Fuel-Loading Door
Typical Damaged and scaled up, opposite oven firebrick. Fig 3 (This is a time consuming job, don't rush and take care not to apply too much pressure as the front casting of the appliance is only thin and can be easily broken.) Damaged opposite oven firebrick Fig 2... -
Page 6: Remove Fuel Loading Door Inner Cast Iron Protective Plate
View through ash pit door showing Fig 5 damaged grate assembly in position Fig 6 Remove the fuel-loading door and remove the cast iron protection plate attached to it. (Note it may be necessary to drill the Fig 7. head off the old fastener and use stillsons on the stub to remove it.) Clean the door inner surface and paint it with heat resistant matt black... -
Page 7: Remove The Riddling Grate Support Frame
Fig 8. Remove the grate bars by View thro ash pit door showing lifting them up from the back support. secondary air casting attached to front plate. Fig 9. There are two fasteners, one at the oven side and one at the opposite oven side. -
Page 8: Check The Hot Plate Seal
Fig 12. Secondary air chamber casting removed. Remove the sliding damper in the flue box and seal the opening left by the sliding damper with fire cement. Check that there are no potential for air leaks in or around the flue box. Check the rear outlet cover plate, as these are prone to leaking. -
Page 9: Start Fitting The First Boards
1. Ash pit Base Oven Side Lining Boards x 2. The closure plate is fitted with the angles down. 2. Opposite oven closure plate support board. Fig 6 3. The oven side board. These boards will have to be cut trimmed to fit flush up to the side of the ashpit castings and will form the oven side support to the closure plate. -
Page 10: Fit Opposite Oven Over Closure Plate Board
Fig 8c Secondary front board in place. Fig 8 Fig 8a 9. When the secondary front board is fitted, fix it to the front board by the use of 4 x 35mm wood screws. Screw through from the front board into the secondary board. -
Page 11: Fit Burner Base Plate
Using a sharp chisel, countersink a flat bottomed recess, to accept the depth of the glass. Silicone the glass panel into the socket and screw the stainless cover plate to the front board to sandwich the glass panel into place. Neatly seal around the edge of the stainless cover plate with silicone to finish off. -
Page 12: Fit The Fuel Pump
Fig 22 Fig 20 Fit the fuel pump and connect the flexi oil feed from the combustion head to the solenoid outlet as per fig Before fastening the control module onto the upper support plate connect-: Fig 21 Shows the high pressure flexi 1. -
Page 13: 12B. Services Into The Burner
Fig 24 is a view showing access holes drilled through the inner casting. Fig 24 To get the oil feed pipe work through the side of the appliance it will be necessary to mark out and drill through the inner and outer skins of the appliance, this is an awkward job requiring some patience. -
Page 14: Oil Isolation Valve
Fit the flexi oil feed pipe and the remote fire valve phial and capillary The baffle kit comprises of two through the cable support in the lower components. plastic plug ready to connect up. 1. A circular stainless steel tube with a ceramic board lid and cut outs in the vertical sides of the tube. -
Page 15: Commissioning
1. Take great care when bleeding the Commissioning takes the form of pump, it is a single cylinder three separate activities-: reciprocating device and if repeated 1. Setting the burner up. lockouts occur, due to lack of fuel 2. Heat balancing the appliance to the caused by air locking, it can soon be users system. -
Page 16: Check The Burner Air Shutter
There are two rectangular cut outs in the vertical sides of the baffle which The burner air shutter has been set can be positioned to point to -: at the factory and should be satisfactory for test firing. 1. The rear and left hand side for intensive water heating or wintertime To adjust the burner air the control running... -
Page 17: To Adjust The Pump Pressure
Because the burner is a tight fit in the ashpit area it will be necessary to Check for leaks-stability-height- ease the control module out of the position-vent. ashpit on to a suitable temporary stand to allow access in to adjust the air slide. -
Page 18: Chimney System
The door should be removed and placed upon a bubble pack support to prevent damage to the enamel Check correct hot condition surface. functioning of water heating system Using a 4inch disc grinder set up with and all controls. -
Page 19: Items Not Covered Under The Warranty
The warranty covers PARTS ONLY our sales desk. for a period of ONE YEAR and is Schedules will also be available from conditional upon all the requirements our web site. of our installation and commissioning www.oilstoves.co.uk instructions being fully adhered to. Additional information follows in the form of illustrations Damaged due to faulty installation and... -
Page 20: Sectional Details
Fig 27 Fig 28... -
Page 21: Ventilate Ashpit Door
87-19-001/C 87-19-001/F 87-19-001/D 87-19-001/A 87-19-001/B 87-19-001/E Fig 29... -
Page 22: Optional Oven Stat Details
The oven stat is wired in series with the water stat (if it is fitted) and mounted in a plastic enclosure fitted to the top, opposite oven, side panel. Note (A water stat would be fitted if the appliance has a hot water boiler fitted, if the appliance does not have a water boiler then an oven stat only would be required.) The installer has to drill a 5mm dia hole in the top front corner of the appropriate (Cookers can be right or left hand oven.) -
Page 23: Oven Stat Sensing Position
The bundi guide tube is fitted into a trough, which the installer has to cut into the rear of the primary front board. Note Fig 30 This photo shows the oven stat mounting bracket fitted in the top front of the oven. -
Page 25: Chimney Terminal Details
At least 1 metre Roof pitch less than 10 degrees If more than If 600mm 600mm or less Suction Pressure At least 600mm Permanent Downdraughting At least 1 metre Roof pitch 10 degrees or more At least 1 metre Opening or If within adjacent 2.3metres... -
Page 26: Parts And Packing List
Item Description PART Qty Check NUMBER Burner assembly complete 77-01-102 Circular Baffle Kit complete 87-01-001/B Closure plate with fasteners 87-18-001CP Sight Glass Plate Assembly 87-18-100/6 Over oven baffle 87-01-001/OB Stainless Angle support plate 87-17-010TP... - Page 27 Cable entry plate 87-18-100/7 Fire valve bracket 87-18-100/8 Boxed oven stat assembly inc phial bracket 77-01-005/F Clip on pipe stat assembly 77-01-005/A 87-18-100/108 Long Life Flexi oil supply pipe 1/8” Fire Valve 77-07-004/G Cable Strain for fuel supply 77-01-023 Cable strain for electrical supply RS392-056 20mm dia x 200mm long ropes 77-01-928...
- Page 28 This product is subject to continuous development and improvement and it is consequently acknowledged that due to this process there may be some omissions and errors. This publication is intended only to assist the reader in the use of this product and therefore Harworth Heating Ltd shall not be liable for any loss or damage whatsoever arising from the use of any information, error or omission found in this guide.