Bubble 2 Rayburn Regent Installation Information

Mk 2 vap. conversion 2 rayburn
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Mk 2 VAP. CONVERSION
2 Rayburn Regent
27-09-03

installation information

http://www.oilstoves.co.uk/
1

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Summary of Contents for Bubble 2 Rayburn Regent

  • Page 1: Installation Information

    Mk 2 VAP. CONVERSION 2 Rayburn Regent 27-09-03 installation information http://www.oilstoves.co.uk/...
  • Page 3: Table Of Contents

    Contents 1. Health and Safety.___________________________________________ 4 Control of Substances.__________________________________________ 4 2. Applicable Regulations. ________________________________________ 4 Building Regulations. ___________________________________________ 4 Electrical Regulation. ___________________________________________ 4 BS5410 Oil Fired Space Heaters. __________________________________ 4 BS5449 Central Heating. ________________________________________ 4 BS6461 Pts 1 & 2 1984. _________________________________________ 4 BS7566 Parts 1 to 4.
  • Page 4 Check The Hot Plate Seal. ______________________________________ 10 Remove The Flue Box Damper Plate. _______________________________ 10 Lock The Air Valve Open. _______________________________________ 10 Fitting The Boards And Pot. _____________________________________ 10 Fit The Oil Control Valve. _______________________________________ 15 Fit the baffle kit. ____________________________________________ 16 12.
  • Page 6: Health And Safety

    Central heating for domestic premises after service or installation work. Part 1 Forced circulation hot water systems. The installation of oil fired BUBBLE © equipment must be carried out by a & & technically competent person, who is experienced in both solid fuel and oil fired installation.
  • Page 7: How To Approach The Job

    When you visit your customer, take a Make sure that you explain how the tick list and make sure you cover all appliance will be controlled. the points raised in this document. Make sure that you explain about the As manufacturers of this product, running costs.
  • Page 8: Introduction

    It is most important that all or any existing chimney faults are The vaporising pot burner is designed established and corrected before the to run continuously. conversion work is carried out. It is extremely simple and all that the Hot and cold condition chimneys must user is required to do is operate the have a vacuum of not less than .02"...
  • Page 9: Access For Chimney Cleaning

    On exposed chimneys built into end It is most important that all or any gables backfill with loose fill existing heating system faults, vermiculite to help prevent (particularly on the plumbing side) be condensation and improve the flue identified and rectified before draught stability.
  • Page 10: Electrical Requirements

    OFTEC requirements book T3 July (This is a statutory safety 1995 rev.7.95. requirement of the building regs.) 28 Second Commercial Kerosene to There must also be a stop valve fitted BS2869 Part 2: 1988 Class C2 or 35 by the side of the appliance in a second gas oil BS2869 class D is conveniently accessible place.
  • Page 11: Fitting The Kit

    In England and Wales these are J 1-2- 3 Provision for introduction of air Remove the thick front firebrick supply and discharge of products of beneath the fuel-loading door. combustion. (This is a time consuming job, don't Provision for protection against fire rush and take care not to apply too and heat.
  • Page 12: Remove The Ash Pan

    Check on the condition of the, sham (opposite oven) side firebricks and if necessary replace the upper one, a new lower one comes in the board kit supplied with the conversion. Make sure that the ceramic rope seal, on to which the hotplate sits, is in Remove the fuel-loading door and good condition and not over remove the cast iron protection plate...
  • Page 13 Before permanently fitting the Note, Make sure that the base boards, try a dummy run, to make sure closure plate is levelled so that oil everything fits before final will flow very slightly towards the permanent fitting and fire cementing. base of the lighting port tube.
  • Page 14 Fit the Pot and rotate the lighting port tube to the correct position Fig 7b Fit top closure Plate making sure that it is concentric about the boards. Fig 7 Note the pot comes with the descalling device pre fitted, remove it before fitting the pot, and refit it afterwards.
  • Page 15 Fit the Side Boards Make sure that he lighting port and oil Fig 9 inlet are in the correct orientated position. Fig 7c shows pot orientation for a left hand oven appliance. Fit the Second Front Board The second front board can be pinned or screwed to the first one.
  • Page 16 Fit the fuel-loading door masking WHEN YOU ARE HAPPY WITH THE plate and using it as a template mark DUMMY RUN PROCEED AND FIT out and cut a circle through both EVERYTHING PERMANENTLY FIRE boards to accommodate the CEMENTING THE BOARDS IN barometric damper and mounting plate PLACE AND FILLING ANY GAPS AS as shown in Fig 12...
  • Page 17: Fit The Oil Control Valve

    Shows a pot fitted to a left hand Measure from the floor to the 20mm oven Regent. The side board shown in mark on the pot and transfer this this photo is not required. total dimension round to the OPPOSITE OVEN side of the appliance.
  • Page 18: Fit The Baffle Kit

    Using the two M8 setscrews, fit the The baffle kit is awkward to fit as oil control valve to the bracket and the lower flat plate of the baffle has check that everything lines up. to be fitted diagonally across the firebox and then rotated down into Level the oil control valve in both its final position with the upper part...
  • Page 19: To Test Fire

    Remove the internals of the burner if (The oil must gather in a small pool, they have been fitted already. at the bottom of the lighting port tube, no bigger than a small Vac out the base of the burner. biscuit,) Remove the barometric damper and When you can see the pool is formed...
  • Page 20: Low Fire Adjustment

    Make sure that the right quantity of When the pot is running on setting 3 oil is in the right place. and the chimney has warmed up check the chimney vacuum and make sure Turn the oil on to the first position that it is between .02”...
  • Page 21: Controls

    Rebuild the appliance refitting the 3. If the burner does not burn with a damper and baffle and explain to the blue flame, recheck the chimney customer how it all works. vacuum and oil flow rate. 4. If the burners do not run well check that the seals in the appliance See the specific sheet supplied with are good and that there is no ingress...
  • Page 22: Burner Does Not Light Easily

    2. Check that the chimney is correctly 5.Check that oil is flowing freely into lined and backfilled with vermiculite, the pots. particularly important on exposed gable end chimneys. 1. Check that the safety cut out lever 3. Check that the fuel is the correct has not been accidentally shut off.
  • Page 23: Operating Flow Rates

    6. Remove the descalling spindle and check for obstructions Flow rates are shown in cc per minute. 13cc To achieve optimum burner performance at these flow rates you will need to have matching flue vacuums as stated. If the chimney does not generate enough vacuum the flow rate will have to be adjusted so that the burner maintains equilibrium, i.e.
  • Page 25: Packing List Major Assemblies

    Item Description PART NUMBER Check Baffle 87-07-100 Plate Kit 87-15-220 Pot Assembly Complete 87-08-100D Oil Control Valve Assembly Complete 87-08-100H Oven Stat Assembly Board Kit Complete 87-05-220 Sundries Pack 87-16-220 Item Description PART NUMBER Check Burner Pot 78-01-170 Catalyser Body 78-01-173 Burner ring 78-01-176...
  • Page 26: Fig 19 Oil Feed Details

    Upper closure plate 87-01-220/4a Front half base board 87-19-220/4b Back half base board 87-19-220/4c Primary Front Insulation Board 87-19-220/4d Secondary Front Insulation Board 87-19-220/4e Lower opposite oven side board 87-19-220/4f Lower oven side board 87-19-220/4g Barometric Damper mounting plate 87-18-100a Barometric damper 78-01-200 Baffle...
  • Page 29 At least 1 metre Roof pitch less than 10 degrees If more than If 600mm 600mm or less Pressure Suction At least 600mm Permanent Downdraughting At least 1 metre Roof pitch 10 degrees or more At least 1 metre Opening or If within adjacent 2.3metres...
  • Page 30: Optional Extras

    The oven stat is wired in series with the water stat and mounted in a plastic enclosure fitted to the top, opposite oven, side panel. The installer has to drill a 5mm dia hole in the top front corner of the appropriate panel to allow the phial and capillary to be fed into the oven and fixed to the small stainless steel bracket provided The oven stat has a sensing bulb and a small diameter capillary tube which should...
  • Page 31 © HARWORTH HEATING LTD 30.6.98 This publication may not be copied by any means, without written permission from the authors. This product is subject to continuous development and improvement and it is consequently acknowledged that due to this process there may be some omissions and errors. This publication is intended only to assist the reader in the use of this product and therefore Harworth Heating Ltd shall not be liable for any loss or damage whatsoever arising from the use of any information, error or omission found in this guide.

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