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Henderson MARATHON FDK1 Fitting Instructions Manual

Henderson MARATHON FDK1 Fitting Instructions Manual

Fire rated

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MARATHON FIRE RATED
Fitting Instructions
KIT AND DOOR SPECIFICATION
Short Code
Operation
FDK1
Self Closing
FDK2
Non Self Closing
Note: A Marathon 90 (S3, S4, S5 or S6) sliding door hardware kit must be purchased in addition to this system.
KIT CONTENTS
Apron Assembly
FDK1: x 2
FDK2: x 2
Floor Guide
FDK1: x 1
FDK2: x 1
Main Weight x 5
Clamp x 1
(FDK1 only)
(FDK1 only)
PLEASE NOTE: Marathon Fire Rated is a system developed as part of a 30 minute sliding fire door assembly
to BS 476: Part 22: 1987 and should be fitted with a solid core FD30 or FD60 timber based fire door on the
non-fire risk side of the aperture.
TOOLS REQUIRED
Router
Screwdriver
Fire Rating
FD30
FD30
Back Door Binder
Z Section
FDK1: x 1
FDK1: x 2
FDK2: x 1
FDK2: x 2
Pulley
Assembly x 1
(FDK1 only)
Make Weights x 8
(FDK1 only)
Screw C
FDK1: x 2
FDK2: x 2
Spanner
Tape Measure
Max. Door
Max. Door
Width
Height
1500mm
3000mm
1500mm
3000mm
Front Door Binder
FDK1: x 2
FDK2: x 2
Tension Plate x1
(FDK1 only)
Screw A
FDK1: x 30
FDK2: x 26
Screw D x 2
(FDK1 only)
Chisel
Drill
1
Door Thickness
Max Door
Range
Weight
44 - 50mm
90kg
44 - 50mm
90kg
Binder Receiving Plate
FDK1: x 1
FDK2: x 1
Cable x 1
(FDK1 only)
Screw B
FDK1: x 11
FDK2: x 11
Spirit Level
Pliers

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Summary of Contents for Henderson MARATHON FDK1

  • Page 1 MARATHON FIRE RATED Fitting Instructions KIT AND DOOR SPECIFICATION Max. Door Max. Door Door Thickness Max Door Short Code Operation Fire Rating Width Height Range Weight FDK1 Self Closing FD30 1500mm 3000mm 44 - 50mm 90kg FDK2 Non Self Closing FD30 1500mm 3000mm...
  • Page 2: Installation Overview

    INSTALLATION OVERVIEW FDK1 Pelmet/Fascia (fire resistant board not by P C Henderson) Marathon Z Section Track Weights Intumescent Seal (not by P C Henderson) Protective Casing for Weights (fire resistant board not by P C Floor Guide Bottom Steel Guide Channel...
  • Page 3 STEP BY STEP INSTRUCTIONS STEP 1: Fit track to the opening using screws provided in Marathon 90 kit. STEP 2: Route channel for Z section in top of door. STEP 3: Route guide channel in bottom of door...
  • Page 4 STEP 4: Fix guide to floor using screw A Note: Please see typical assembly booklet for positioning details. STEP 5: Fix apron assemblies to door using screw A and C as shown Screw C Screw C Screw A Screw A STEP 6: Fix tension plate to hanger - undo bolts, fit cable tension plate and re-screw back into place.
  • Page 5 STEP 7: Fit intumescent seals - not supplied by P C Henderson. Intumescent Seal Opening Frame Note: P C Henderson recommends SealMaster IF60 or equivalent. STEP 8: Hang the door.
  • Page 6 STEP 9: Insert Z section to top of door and fix to the wall using screw B. Screw B STEP 10: For FDK2 installations, please skip to step 13. For FDK1 kits, affix pulley assembly to opening side of door using screw A.
  • Page 7 Main Weight Screw D STEP 12: Build timber to cover weights and cable ( timber not Supplied by P C Henderson). a) Build outside timber. b) Construct inside frame for door to return into, and to separate weights. c) Build fascia to cover.
  • Page 8 STEP 13: Fix front door binders to frame using screw A, making sure the hingers are equal distance. Note: Please see typical assembly booklet for dimension details STEP 14: Affix binder receiving plate using screw A . Overview Timber Routed Cavity Receiving Plate Note: Please see typical assembly booklet for dimension details.
  • Page 9 Door Note: Please see typical assembly Back Binding booklet for dimensions. Plate P C Henderson Ltd, Durham Road, Bowburn, Co. Durham, DH6 5NG, UK UK Sales Export Sales Part No. 449119 t: +44 (0) 191 377 7345 t: +44 (0) 191 377 7346 Level 01 sales@pchenderson.com...

This manual is also suitable for:

Marathon fdk2