Nordson EFD ValveMate 8040 Operating Manual
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Nordson EFD ValveMate 8040 Operating Manual

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ValveMate 8040 Controller
Operating Manual
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Summary of Contents for Nordson EFD ValveMate 8040

  • Page 1 ValveMate 8040 Controller Operating Manual ™ Electronic pdf files of Nordson EFD manuals are also available at www.nordsonefd.com...
  • Page 2 Thank You! You have just purchased the world’s finest precision dispensing equipment. I want you to know that all of us at Nordson EFD value your business and will do everything in our power to make you a satisfied customer.

  • Page 3: Table Of Contents

    Initiate Connection .............................12 Initiate Connection Schematic ........................14 Installing the Air Solenoids .........................15 Final Setup Checklist ..........................16 Testing the Spray Valves ..........................17 Troubleshooting Guide ..........................18 Replacement Parts List ..........................19 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 4: Introduction

    ValveMate 8040 Controller Introduction IMPORTANT: The primary control of deposit size is the valve open time. The ValveMate 8040 provides easy access and “on the fly” adjustment of valve open time. The ValveMate 8040 is an EFD spray valve controller, incorporating programmable dispense time, digital time readout, four independent solenoid drivers and input/output communication with host machine PLCs.

  • Page 5: Specifications

    Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is above the limit requirement in SJ/T11363-2006. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 6: Front Panel Buttons

    After the circuit is restored, the flashing “ALr” becomes steady. Press MODE button to resume normal operation. 8040 SPRAY VALVE CONTROLLER 8040 SPRAY VALVE CONTROLLER www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 7: Indicator Lamps

    8040 SPRAY VALVE CONTROLLER RUN — The ValveMate 8040 is ready to be initiated through the I/O, resulting in a spray cycle. Time settings can be made “on the fly” while the machine is running. For “on the fly” adjustment,  select appropriate channel, ····...
  • Page 8 “.000” will appear on LED display. Re-enter time value as needed. 8040 8040 SPRAY VALVE CONTROLLER SPRAY VALVE CONTROLLER     8040 SPRAY VALVE CONTROLLER  www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 9: Typical Setup - Two Valve System Installation

    Regulator Actuating Air Supply Nozzle Air Tank Air Line Actuating Air Fluid Feed Line 1-Liter Tank Spray Valves Electrical Constant Air Fluid Actuating Air Nozzle Air www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 10: Mounting The Valvemate 8040

    ValveMate 8040 Controller Mounting the ValveMate 8040 The ValveMate 8040 can be mounted either over or under a cabinet using screws or panel mounted using the optional bezel mount #7022038. Panel thickness (see table) Fits M4 or UNC / UNF #8...

  • Page 11: Input/Output Connections

    24 VDC 0.1 A ALARM 24 VDC 0.1A 1 INIT. 2 INIT. 3 INIT. 4 INIT. OUTPUT 1 INIT. 2 INIT. 3 INIT. 4 INIT. OUTPUT www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 12: Initiate Connection

    Alarm IN / OUT Connection The ValveMate 8040 features an ALARM input and output circuits. The ALARM IN can be activated through the connection of either the low air pressure sensor (supplied), low level fluid float switch (if used) or other such device/accessory that may be selected for ALARM purposes.
  • Page 13 EOC and ALARM out circuits for signaling purposes. Also, can be used as a power source for an indicator device or initiate signal through a contact closure switch to the 4-channel Initiate circuit. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 14: Initiate Connection Schematic

    SUPPLY 24 VDC 24 VDC 5 WATT EACH MAXIMUM 100mA MAX. 5 WATT EACH MAXIMUM 100 mA MAX. 100 mA MAX. 100mA MAX. NEG. COMMON NEG. COMMON www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 15: Installing The Air Solenoids

    8040  SPRAY VALVE CONTROLLER    Common Channel 1 — Blue — Black Channel 2 — Brown Electrical Actuating Air Constant Air Nozzle Air Fluid www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 16: Final Setup Checklist

    ON / Off switch and remains in ON condition as connected. long as input power supply voltage is maintained.   8040 SPRAY VALVE CONTROLLER         www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 17: Testing The Spray Valves

    Set nozzle air pressure regulator to 0.7 bar The system is now ready to be initiated by the (10 psi). machine controls when the machine is started. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 18: Troubleshooting Guide

    If the problem cannot be corrected, or if you need further assistance, please call us. In the US, call 800.556.3484. In the UK, phone 0800 585733. In Asia, +86 (21) 3866 9006. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 19: Replacement Parts List

    7022057: Air Manifold Block, VM8040 7022250: Solenoid Valve Kit — Two Inline 7022251: Solenoid Valve Kit — Two Dual 7023284: Cable, 2-cond. 24AWG Hi-Flex 7026543: Kit DC Cable Assembly-2M-Locking Conn www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 20 NORDSON EFD ONE YEAR LIMITED WARRANTY All components of the Nordson EFD ValveMate 8040 are warranted for one year from date of purchase to be free from defects in material and workmanship (but not against damage caused by misuse, abrasion, corrosion, negligence, accident, faulty installation or by dispensing material incompatible with equipment) when the equipment is installed and operated in accordance with factory recommendations and instructions.

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