Nordson EFD ValveMate 7197PCP Operating Manual
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Nordson EFD ValveMate 7197PCP Operating Manual

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Summary of Contents for Nordson EFD ValveMate 7197PCP

  • Page 1 ValveMate 7197PCP Controller Operating Manual ™ Electronic pdf files of Nordson EFD manuals are also available at www.nordsonefd.com...
  • Page 2 Thank You! You have just purchased the world’s finest precision dispensing equipment. I want you to know that all of us at Nordson EFD value your business and will do everything in our power to make you a satisfied customer.

  • Page 3: Table Of Contents

    Make the Ethernet Connection (Optional)........................16 Initial Startup and Calibration ............................17 Purge the Pump .................................18 Installation Example ..............................19 ValveMate 7197PCP Controller and 797PCP in a One-Component System ............19 Programming .................................20 Navigation ..................................20 Entering Values on the Touchscreen .........................21 Variable Table ................................21 Status Indications ..............................22...
  • Page 4 Maximum Motor Speed Based on Viscosity ......................45 Motor Port Pin Assignments ............................46 Appendix A, Changing the IP Address of a Computer ....................47 Appendix B, Example Volume Program ........................49 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 5: Introduction

    As with all EFD products, the ValveMate 7197PCP Controller has been produced to exacting specifications and thoroughly tested prior to shipment. To obtain maximum performance from this equipment, read this manual carefully. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 6: Nordson Efd Product Safety Statement

    Hot surfaces! Avoid contact with the hot metal surfaces of heated components. If contact can not be avoided, wear heat-protective gloves and clothing when working around heated equipment. Failure to avoid contact with hot metal surfaces can result in personal injury. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 7: Halogenated Hydrocarbon Solvent Hazards

    Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks. They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 8: Intended Use

    Make sure all equipment is rated and approved for the environment in which it is used. Any approvals obtained for Nordson EFD equipment will be voided if instructions for installation, operation, and service are not followed. If the equipment is used in a manner not specified by Nordson EFD, the protection provided by the equipment may be impaired.

  • Page 9: Fire Safety

    • Test: Verify the operation of features and the performance of equipment using the appropriate sections of this manual. Return faulty or defective units to Nordson EFD for replacement. • Use only replacement parts that are designed for use with the original equipment. Contact your Nordson EFD representative for information and advice.

  • Page 10: Important Disposable Component Safety Information

    Disconnect and lock out system electrical power. If using hydraulic and pneumatic shutoff valves, close and relieve pressure. For Nordson EFD air-powered dispensers, remove the syringe barrel from the adapter assembly. For Nordson EFD electro-mechanical dispensers, slowly unscrew the barrel retainer and remove the barrel from the actuator.

  • Page 11: Specifications

    WEEE Directive This equipment is regulated by the European Union under WEEE Directive (2012/19/EU). Refer to www.nordsonefd.com/WEEE for information about how to properly dispose of this equipment. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 12: Operating Features

    Operating Features Touchscreen Foot pedal Pump motor port cable port Power switch Power supply Ethernet port port Equipment I/O port (shown ground with ESTOP jumper installed) www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 13: Installation

    Power cord and power supply, 24V, 90 W Foot pedal (P/N 7014865) ESTOP jumper, DB-15 (Not shown) 797PCP (ordered separately) 797PCP pump motor cable (ordered separately) Quick start guide www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 14: Install The 797Pcp

    I/O port. Refer to “I/O Port Pin Assignments and Wiring Diagrams” on page 42 for wiring details. Contact your Nordson EFD representative for assistance in obtaining a breakout board and cable. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 15: Connect Power

    Connect the Pump Motor Cable For each 797PCP, connect the pump motor cable to the MOTOR port on its controller. 797PCP www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 16: Connect A Purge Initiate Signal (Optional)

    NOTE: A ValveMate 7197PCP Controller’s preprogrammed IP address is 192.168.10.51. If there are multiple ValveMate 7197PCP Controllers on the same network, they each need a unique IP address: • To change the IP address of a ValveMate 7197PCP Controller, refer to “Changing the IP Address of the Controller” on page 35.

  • Page 17: Initial Startup And Calibration

    Select BACK to return to the Main screen. NOTE: When you select a program, the Calibrate button automatically deselects. Continue to “Purge the Pump” on page 18. Main screen Calibrate screen www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 18: Purge The Pump

    The system is now ready for routine operation. Continue to “Programming” on page 20 to create dispense programs for pump operation. Main screen Programs screen Line program screen www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 19: Installation Example

    Constant air Plant air Pump mounting Pressurized bracket fluid supply to 797PCP 797PCP Tank air pressure regulator Bleed valve 1.0L tank Dispensing tip 7197PCP ValveMate Controller www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 20: Programming

    ValveMate 7197PCP Controller Programming The ValveMate 7197PCP Controller is operated via a touchscreen interface. Navigation From the Main screen, you can access all other screens. Log and INFO buttons Navigation buttons Main screen Button Description Relevant Section in this Manual Opens the Log screen “Viewing the Log”...

  • Page 21: Entering Values On The Touchscreen

    For example, when you select the Line Program screen, the table changes to show the current values of the Line Program settings. Variable table: The content of this table changes based on the selected program / variables. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 22: Status Indications

    The pump is not running. Running Green The system is running normally. ESTOP An emergency stop has occurred. Error Yellow An error has occurred. Refer to “Troubleshooting” on page 40. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 23: Flowchart Of Controller Screens

    Calibrate screen Main screen Purge screen Programs screen Load screen Save screen Line Program screen Weight Program screen Timed Program screen Volume Program screen Teach Program screen www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 24: Adjusting The Purge Speed Setting

    Sets the purge motor speed in RPM; for guidance on setting the RPM, refer to “Maximum Motor Speed Based on Viscosity” on page 45. INFO Select to view information about the current screen, including the range limits for settings. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 25: Creating Programs

    Variable table: The content of this table changes based on the selected program / variables Main screen Program type buttons Programs screen www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 26 To save the values you entered as a program in the Program Library, refer to “Saving a Program to the Program Library (Save Screen)” on page 32. Main screen Programs screen Line program screen Example of general programming steps (Line program screen shown) www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 27: Line Programs

    (pins 12 and 13 of the I/O port; refer to “I/O Port Pin Analog RPM: 0V 10–150 Assignments and Wiring Diagrams” on page 42 as needed) www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 28: Volume Programs

    Because rotors and stators may not be perfectly matched, the Correction Factor (adjustable in Factor linearly scales the output to ensure that the expected amount is increments of 0.01) deposited every time. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 29: Weight Programs

    “Maximum Motor Speed Based on Viscosity” on page 45. Pump Size 0.01 mL, 0.05 mL, or Select the size of the pump for which you are creating the program. 0.15 mL www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 30: Teach Programs

    Because rotors and stators may not be perfectly matched, the (adjustable in Correction Factor linearly scales the output to ensure that the increments of 0.01) expected amount is deposited every time. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 31: Timed Programs

    (adjustable in cycle. increments of 0.001 ms) NOTE: In other words, the Dispense Time is adjustable between 1 ms (0.001 s) and 10 minutes (600,000 ms). www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 32: Saving A Program To The Program Library (Save Screen)

    Used to save a program to the Program Library. Change IP address: 192.168.10. Used to change the IP address of the controller. Refer to “Changing the IP Address of the Controller” on page 35. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 33: Opening A Saved Program (Load Screen)

    Select the radio button of the program number you want to load. Select SUBMIT. The selected program loads into the variable table. Select BACK to return to the Main screen. Main screen Load screen www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 34: Viewing The System Information

    On the Main screen, select SAVE. The Save screen opens. The system information is displayed on the Save screen. Select BACK to return to the Main screen. Main screen Save screen www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 35: Changing The Ip Address Of The Controller

    Changing the IP Address of the Controller A ValveMate 7197PCP Controller must have a unique IP address. If a controller is connected to a network that includes another device with the same IP address, follow this procedure to change the IP address of a ValveMate 7197PCP Controller.

  • Page 36: Operation

    Follow these recommended procedures for daily / routine startup and shutdown to obtain the best performance from your system. Power switch Routine Startup Switch on the power for all ValveMate 7197PCP Controllers in the system. CAUTION Risk of equipment damage. Do not operate a 797PCP without material.

  • Page 37: Disabling A Pump

    Longterm Shutdown For long periods of downtime or for storage, refer to the applicable pump manual to remove the pump stator(s). Removing the stator prevents rotor deformation. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 38: Calibration

    Select SUBMIT. The system runs until calibration is complete. Select BACK to return to the Main screen. NOTE: When you select a program, the Calibrate button automatically deselects. Main screen Calibrate screen www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 39: Firmware Update

    797PCPs and Pump Motor Cable 797PCPs and the pump motor cable are ordered separately. Refer to the 797PCP manual for part numbers. Replacement Parts Part # Description 7014865 Foot pedal www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 40: Troubleshooting

    Replace the cable if it is damaged. No counter feedback Faulty printed circuit board Cycle the controller power. If the problem persists, contact your Nordson EFD representative for Encoder feedback error assistance. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 41: General Troubleshooting

    Program not enabled Ensure that the program is enabled by selected the enable / disable radio button; program variables can be changed only after a program is enabled. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 42: Technical Data

    Error (output) Output Running (out) Input Purge (+) Input Purge (-) Input Analog in (0–10V) Analog GND Input External 24V input Output 24 VDC (100 mA) out www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 43: Sourcing Wiring Diagram For Connecting The Cycle Initiate (Ex_Trig)

    I/O Port Pin Assignments and Wiring Diagrams (continued) NOTE: The breakout board shown in these diagrams is an optional component available to facilitate wiring connections to the I/O port. A DB-15 cable is also required. Contact your Nordson EFD representative for assistance.

  • Page 44: Wiring Diagrams For Connecting The Purge Initiate Circuit

    NOTE: The breakout board shown in these diagrams is an optional component available to facilitate wiring connections to the I/O port. A DB-15 cable is also required.Contact your Nordson EFD representative for assistance. Wiring Diagrams for Connecting the PURGE Initiate Circuit...

  • Page 45: Maximum Motor Speed Based On Viscosity

    25,000–50,000 mPa s 50,000–150,000 mPa s Viscosity 1000 5000 7500 10000 12500 15000 20000 30000 40000 50000 75000 100000 125000 150000 200000 250000 Viscosity in mPa s www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 46: Motor Port Pin Assignments

    Channel A Green to green Pink to brown Gray to white ----- Channel C — index Channel B Yellow to yellow Black to white / black www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 47: Appendix A, Changing The Ip Address Of A Computer

    Each computer in a 797PCP system must have a unique IP address. Follow this procedure to change the IP address of a computer. NOTE: To change the IP address of the ValveMate 7197PCP Controller, refer to “Changing the IP Address of the Controller” on page 35.
  • Page 48 IP address. The digit range for each field is 1–255. Click OK > OK to save the new IP address. Windows 7 Windows 10 www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 49: Appendix B, Example Volume Program

    • Select the Line program and set the RPM to 50 • Open the Purge screen and set the RPM to 50. Run the pump until a steady stream of bubble-free fluid is exiting the tip. www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 50 In the Volume program, change the Dispense Volume to 0.02 (because this represents 0.02 mL of fluid and should be the closest to the 48 mg/rev of dispense weight needed). www.nordsonefd.com info@nordsonefd.com 800-556-3484 Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 51 Enter the new 0.94 Correction Factor in the Volume program. Make a few more deposits. If needed, increase Reverse % to eliminate drooling. NOTE: Contact your Nordson EFD representative for assistance as needed to determine the best values for your application.
  • Page 52 NORDSON EFD ONE YEAR LIMITED WARRANTY This Nordson EFD product is warranted for one year from the date of purchase to be free from defects in material and workmanship (but not against damage caused by misuse, abrasion, corrosion, negligence, accident, faulty installation, or by dispensing material incompatible with equipment) when the equipment is installed and operated in accordance with factory recommendations and instructions.

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