Nordson EFD ValveMate 7100 Operating Manual
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Nordson EFD ValveMate 7100 Operating Manual

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ValveMate
Operating Manual
IMPORTANT!
Save this Sheet.
Forward to Maintenance
or Tool Crib Supervisors
Electronic pdf files of
EFD manuals are also available
at www.nordsonefd.com
www.nordsonefd.com info@nordsonefd.com
™
7100 Controller
Sales and service of Nordson EFD dispensing systems are available worldwide.

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Summary of Contents for Nordson EFD ValveMate 7100

  • Page 1 ™ 7100 Controller Operating Manual IMPORTANT! Save this Sheet. Forward to Maintenance or Tool Crib Supervisors Electronic pdf files of EFD manuals are also available at www.nordsonefd.com www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 2 Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 3: Table Of Contents

    Back Panel Markings ..............18 Input/Output Connections ............19-20 I/O Connections Schematics............21 Air Connections................22 Final Setup Checklist ..............23 Testing the Dispense Valve ............24-25 Troubleshooting Guide ..............26 Replacement Parts List ..............27 Warranty................back cover www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 4: Introduction

    Introduction You have selected a reliable, high quality ValveMate dispensing system from Nordson EFD, the world leader in fluid dispensing. The ValveMate dispensing system was designed specifically for industrial dispensing, and will provide you with years of trouble-free, productive service.
  • Page 5 IMPORTANT: The primary control of deposit size is the valve open time. The ValveMate 7100 provides easy access and “on the fly” adjustment of valve open time. The ValveMate 7100 is an EFD dispense valve controller, incorporating programmable dispense time, digital time readout, keypad programming for easy user interface and input/output communication with host machine PLCs.

  • Page 6: Efd Product Safety Statement

    Excessive air input pressure may damage the equipment. RELEASE PRESSURE Release pressure before opening. Maximum pressure 30 psi (2.0 bar). Release hydraulic and pneumatic pressure before adjusting or serving pressurized systems or components. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 7 They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks. Continued on next page www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 8 • To prevent injury, be aware of less-obvious dangers in the workplace that often cannot be completely eliminated, such as hot surfaces, sharp edges, energized electrical circuits and moving parts that cannot be enclosed or otherwise guarded for practical reasons. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 9 Disposal Dispose of equipment and materials used in operation and servicing according to local codes. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 10: Preventative Maintenance

    Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part, according to EIP-A, EIP-B, EIP-C is above the limit requirement in SJ/T11363-2006. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 11: Specifications

    2000 meters max (6,562 feet) This equipment is for indoor use only. Product Classification: Installation Category II Pollution Degree 2 Meets or exceeds CE and CSA requirements www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 12: Front Panel Buttons/Modes Of Operation

    Front Panel Buttons/Modes of Operation POWER Press Power button to turn power ON or OFF. Note: ValveMate 7100 will always power up into RUN mode. Enables external initiate inputs. The cycle button is disabled. SETUP Setup, testing and modification of dispense time.

  • Page 13: Indicator Lamps

    LED display will illuminate whenever the dispense valve is actuated. The center front panel has five indicator lamps used to indicate the operation mode MODE SETUP STEADY TEACH CYCLE CYCLE PURGE www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 14: How To

    How to use PURGE mode: Step 1 Press MODE button and scroll to PURGE. Step 2 Press CYCLE button or depress foot pedal to purge dispense valve. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 15 CCI or ALI CC INIT function is: CCI: Contact Closure initiate input ALI: External alarm input Step 5 Press MODE button to exit. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 16: Typical Setup

    Before opening the reservoir, check the pressure gauge to verify that pressure is zero (0). On all EFD cartridge reservoirs, the unique threaded design provides fail-safe air pressure release during cap removal. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 17: Mounting The Valvemate 7100

    Mounting the ValveMate 7100 Mounting The ValveMate 7100 can be mounted either over or under a surface using screws to secure bracket. Use the universal mounting bracket (included) to mount the controller either over or under the cabinet. The bracket allows the controller to pivot 30º from a horizontal position. When mounted under a workbench, secure with screws or nuts and bolts to support 14lbs.

  • Page 18: External Power Adapter

    External Power Adapter A universal 24VDC remote power supply with a locking ring DC connector is included with each ValveMate 7100. Select a convenient location and connect to appropriate input voltage. Back Panel Markings Maximum Air Pressure Caution Caution symbol informing that the maximum air input pressure is 100 psi (6.9 bar).

  • Page 19: Input/Output Connections

    CC INIT: Dispense initiate input activated with a contact closure switch. 24VDC OUT: Courtesy output 24VDC, 100mA. Note: ALARM OUT and EOC (End-of-cycle) only function in RUN mode. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 20 Alarm IN Connection The ValveMate 7100 offers an alternate use of the CC INIT initiate input for an external alarm signal. Refer to the ‘How to’ instructions on page 15 to enable. When enabled as an alarm input the CC INIT on pins 7 and 8 is connected to a normally closed switch such as a low level reservoir float switch.

  • Page 21: I/O Connections Schematics

    I/O Connection Schematics I/O External Wiring Diagram I/O Electrical Schematic www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 22: Air Connections

    #7016230 air tee. Connect the other end of the air line by pushing it firmly into the AIR INPUT connector on the ValveMate 7100 until it bottoms out. Be sure that the line is inserted all the way into the fitting. Set the pressure at the #7016543 filter regulator to 70 psi (4.8 bar).

  • Page 23: Final Setup Checklist

    Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 24: Testing The Dispense Valve

    The primary control of deposit size is the valve open time. The system is now ready to be initiated by the machine controls when the machine is started. ValveMate 7100 must be in RUN mode. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.
  • Page 25 2 4 5 6 www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 26: Troubleshooting Guide

    See page 15: “How to enable/disable CC INIT as an external input.” If trouble cannot be corrected, or if you need further assistance, please call us. 800-556-3484. 0800 585733. Asia +86 (21) 3866 9006. www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 27: Replacement Parts List

    KIT BRACKET PIVOT, 7100 Not shown 8 7026524 KIT M4X20MM THUMB SCREW ASSEMBLY 9 7026543 KIT DC CABLE ASSEMBLY-2M-LOCKING CONN Not shown 10 7026544 KIT PANEL MOUNT 7100/7140 Not shown www.nordsonefd.com info@nordsonefd.com Sales and service of Nordson EFD dispensing systems are available worldwide.

  • Page 28: Warranty

    NORDSON EFD ONE YEAR LIMITED WARRANTY All components of the Nordson EFD ValveMate 7100 are warranted for one year from date of purchase to be free from defects in material and workmanship (but not against damage caused by misuse, abrasion, corrosion, negligence, accident, faulty installation or by dispensing material incompatible with equipment) when the equipment is installed and operated in accordance with factory recommendations and instructions.

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