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Wenger V-Ready Assembly Instructions Manual

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CONTENTS
Required Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Electrical Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . .4
Install the Wall Frame . . . . . . . . . . . . . . . . . . . . . . .4
Install the Door Frame. . . . . . . . . . . . . . . . . . . . . . .6
Level the Wall Frame . . . . . . . . . . . . . . . . . . . . . . .9
Wall Panel installation . . . . . . . . . . . . . . . . . . . . . . .10
Roto Locks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Wall Panel Alignment . . . . . . . . . . . . . . . . . . . . . . .11
Install Corners . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Assemble the Fan Panel . . . . . . . . . . . . . . . . . . . . .12
Assemble the Vent Panel . . . . . . . . . . . . . . . . . . . .12
Install Ceiling Frame Rails . . . . . . . . . . . . . . . . . . .14
Ceiling Rail Alignment . . . . . . . . . . . . . . . . . . . . . . .16
Install Ceiling Panels . . . . . . . . . . . . . . . . . . . . . . . .17
HVAC Ceiling Panels . . . . . . . . . . . . . . . . . . . . . . .18
Ceiling Panel Configuration . . . . . . . . . . . . . . . . . . .18
Align Ceiling Panels . . . . . . . . . . . . . . . . . . . . . . . .18
Lock the Ceiling Panels Together . . . . . . . . . . . . . .18
Ceiling Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Clip Retainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Hole Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Note: Please read and understand the V-Ready
starting the installation.
Note: Examine the illustrations on the following pages. If you need additional information about
your V-Ready
below.
Note: Save these instructions.
Note: Many assembly steps require two or more people.
Note: Not all rooms can be converted to V-Room
extensions and rooms that are 125-square feet or larger cannot be converted.
©Wenger Corporation 2018
Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp.com
V-Ready
Room System, write, email, or telephone Wenger Corporation at the number
®
Printed in USA 2018-08
Assembly Instructions
V-Ready
®
®
Room System
Door Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Clean the Panels . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Door Seal Adjustment . . . . . . . . . . . . . . . . . . . . . . .21
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Optional Communications Panel . . . . . . . . . . . . . . .22
Install the Optional Floor System . . . . . . . . . . . . . . . . . .23
Floor Section Roto Locks . . . . . . . . . . . . . . . . . . . .23
Floor Installation . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Center the Floor . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Door Step Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Floor Trim Molding . . . . . . . . . . . . . . . . . . . . . . . . .24
Molding Installation . . . . . . . . . . . . . . . . . . . . . . . . .25
Install the Horizontal Closure Panels . . . . . . . . . . . . . . .26
Install the Vertical Closures . . . . . . . . . . . . . . . . . . . . . . .27
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Fan Assembly Replacement . . . . . . . . . . . . . . . . . .29
Glass Door or Window Replacement . . . . . . . . . . .29
Magnetic Gasket Replacement . . . . . . . . . . . . . . . .29
Sweep Seal Gasket Replacement . . . . . . . . . . . . .30
Key Replacement . . . . . . . . . . . . . . . . . . . . . . . . . .30
Capacities and Ratings . . . . . . . . . . . . . . . . . . . . . . . . . .31
Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Symbol Legend . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35
Room System Assembly Instructions before
®
Practice rooms. Rooms with 15-inch or 30-inch
®
Room System
Part #215E700-06

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Summary of Contents for Wenger V-Ready

  • Page 1: Table Of Contents

    Sweep Seal Gasket Replacement ... . .30 Lock the Ceiling to the V-Ready Room ..18 Key Replacement ......30 Capacities and Ratings .

  • Page 2: Required Tools

    rEquirEd TOOlS Tools required are a mallet, screwdriver, Phillips screwdriver, box level, tape rule, adjustable jaw pliers, sockets and ratchet, small pry bar, 5/16" hex allen wrench. The Floor Option requires a Phillips drive bit, drill, 1/8" drill bit, and hacksaw. Mallet Screwdriver Phillips Screwdriver...

  • Page 3: Electrical Wiring

    ElECTriCal wiriNg The V-Ready Room system is a prewired unit. Wenger Corporation always ships the end user kits ® (UL Power Panel Kit, part number 216_481) before shipping the V-Ready Room system. A licensed ® electrician must install the Power Panel Kit BEFORE a representative from Wenger Corporation arrives to install the rooms.

  • Page 4: Installation

    Panel Kit and comply with local electrical codes. Failure to observe this precaution can result in serious injury, death, or damage to property. Warning! Always wear safety glasses and safety shoes when working on the V-Ready Room ® system. Failure to observe this warning can result in serious injury.
  • Page 5 iNSTallaTiON CONTiNuEd install the wall frame continued The wall frame flat clips have uniform lips on both sides and are used for all in-line frame connections of wall frame and corner sections. Two flat clips are used at each joint in the frame section. As the pad is slightly longer than the channel, each section should slightly compress the pad when clips are installed.

  • Page 6: Install The Door Frame

    CONTiNuEd install the door frame The V-Ready Room door is fully assembled, adjusted, and shipped in a wooden crate. ® 1. Before removing the door from the crate, locate and remove four offset door clips from the plastic bag. These clips have a slight convex peak and uneven lips. Clips are offset because the door frame is 3/4"...
  • Page 7 iNSTallaTiON CONTiNuEd install the door frame continued 3. Using a 24-inch Box Level, check the level of the floor where the door is to be located. 4. Use the 24-inch Box Level and adjust the Levelers on the bottom of the Door Frame so that the Door Frame will stand vertical and square to the floor.
  • Page 8 iNSTallaTiON CONTiNuEd install the door frame continued 8. The Wall Frame channel must be flush against the Door Frame underneath the Alignment Tab (refer to the illustration below). 9. Using a mallet, attach the Wall Frame to the Door Frame with the Offset Door Clips. The narrower Wall Frame must be centered on the Door Frame.

  • Page 9: Level The Wall Frame

    The rubber pad under the frame compresses slightly under the weight of the module panels. Note: If the room you are installing has a Wenger floor, it is suggested that it be installed now. This allows additional room to assemble the floor. However, the floor may be assembled in the completed module or removed (it is completely independent from the rest of the unit).

  • Page 10: Wall Panel Installation

    iNSTallaTiON CONTiNuEd wall panel installation Refer to layout drawing for panel layout. · · Identify each type of panel. · Be sure to note where solid, perforated, electrical, control, and microphone panel locations are located. It is IMPORTANT to keep microphone panel locations as shown! (This will assist installation of ·...

  • Page 11: Wall Panel Alignment

    iNSTallaTiON CONTiNuEd wall panel alignment 1. As panels are put in place, make sure that the Wall Panels are even at the top. a. Run fingers across the center of the Wall Panels between gaskets to check for evenness (not across the Panel skins because they vary slightly in size and appear to be uneven). b.

  • Page 12: Assemble The Fan Panel

    iNSTallaTiON CONTiNuEd assemble the fan panel If a Fan Panel is required, the following steps are necessary prior to installing. 1. Open Fan Panel carton on the floor. 2. Turn the Panel so that the outside of the Panel faces upward (the opening for the fan assembly faces upward) and the Panel Align with holes in is resting on the carton to protect the Panel finish.

  • Page 13: Ceiling Frame Rail (With Module Beam Option)

    iNSTallaTiON CONTiNuEd assemble the wall vent panel continued To connect to the host building HVAC system, attach a longer Vent to HVAC Plenum to the wall vent panel. It extends to the top of the room and terminates with an eight-inch diameter oval adapter that fits to eight-inch diameter flex ducting.

  • Page 14: Install Ceiling Frame Rails

    iNSTallaTiON CONTiNuEd install ceiling frame rails Install the Ceiling Frame Rail System when all Wall Panels are in place. 1. Place the ceiling rails on the floor around around inside of room. 2. Remove knock outs in the locations where electrical connections come through ceiling rails for the corner panels, two microphone panels, and one power panel.
  • Page 15 iNSTallaTiON CONTiNuEd install ceiling frame rails continued Note: Every ceiling frame joint must have a neoprene washer under the metal washer for sound seal. A spacer joint is used between each ceiling frame section. 1. Place neoprene washers under the metal washers where a bolt joins a section (including joints at the corners).

  • Page 16: Ceiling Rail Alignment

    The most important factor is that no gaps be allowed between any or all ceiling rail pieces. 3. Use the Wenger Panel Adjustment Tool (215_945) if available to assist positioning the Wall Panels. 4. Tighten all bolts.

  • Page 17: Install Ceiling Panels

    iNSTallaTiON CONTiNuEd install ceiling panels The ceiling panels are installed from inside the module. Each ceiling panel rests on the straight edge of the ceiling rail above the formed channel and has a channel section attached at each end. The two end panels also have a channel along one side.

  • Page 18: Hvac Ceiling Panels

    With all ceiling panels now in place and locked together, the ceiling system needs to be locked to the wall structure. Remove the stack of angles (ceiling clips) and short tubular pieces (clip retainers) from the hardware box.

  • Page 19: Ceiling Clips

    Press the retainer straight down into the bottom of the rail. Insert one retainer for each clip using an adjustable jaw pliers or Wenger clip retainer tool. (Part No. 115_204) This unit is now structurally complete.

  • Page 20: Lights

    iNSTallaTiON CONTiNuEd lights Remove any packing tape from tubes in fixture and light diffuser lens. hole plugs Insert the light colored hole plugs into all holes except those in the door and windows. Insert the dark colored hole plugs into the door and window roto lock holes. door stop A door stop bumper is provided with each module.

  • Page 21: Door Seal Adjustment

    iNSTallaTiON CONTiNuEd door seal adjustment When the module is assembled, recheck the door seals. 1. Pull the door closed slowly while standing inside the room (outside the room for in-swinging doors). 2. Watch the magnetic gasket as it makes contact with the door stop on the hinge side. a.

  • Page 22: Electrical Connections

    ElECTriCal CONNECTiONS Plug the connector cable for the light fixture closest to the power panel into the power panel. Then connect light to light. If fans are used, plug in connector cables for the fan panel closest to the power panel.

  • Page 23: Install The Optional Floor System

    iNSTall ThE OpTiONal flOOr SySTEm The floor sections come in two widths, 15-inches and 30-inches and are parallel with the Ceiling Panels. They lock together with roto locks in the same way as the wall panels. Install the Floor Sections starting opposite the doorway and working toward the Door.

  • Page 24: Center The Floor

    iNSTall ThE flOOr SySTEm CONTiNuEd center the floor When all the sections are locked together, a solid one piece floor is the result. It should be centered within the wall frame, not touching the frame with a 1/4-inch to 3/8-inch space around the floor. Plug the Roto lock holes in the floor with small hole plugs from the floor hardware kit.

  • Page 25: Molding Installation

    iNSTall ThE flOOr SySTEm CONTiNuEd molding installation Place two matching mitered corners in position and screw to floor. Do all corners this way. Measure between the corners, with a hacksaw, cut the molding to length as needed. Note: Foam strip on back of molding should be compressed slightly to seal to wall.

  • Page 26: Install The Horizontal Closure Panels

    8-feet 4-inches from the floor to the bottom edge of the ceiling. 2x4 Metal Stud Closure Panel 2-feet 0-inch is the maximum closure height recommended by Wenger. Sheet Metal Screw Charcoal Trim Angle Self Supporting Horizontal Closure — 9-feet 6-1/2-inches maximum from the floor...

  • Page 27: Install The Vertical Closures

    iNSTall ThE vErTiCal ClOSurES Material - Polyboard, 3/4" faces both sides to be oyster colored thermoseting polyester, substrate industrial particle board with acoustical isolator gaskets and plastic “U” channel on all edges. Mounted using sheet metal screws painted oyster into metal 2x4 studs provided for support.

  • Page 28: Maintenance

    maiNTENaNCE cleaning Painted Surfaces — Any commercial non-abrasive cleaner Glass — Any commercial glass cleaner Floor — Standard floor cleaner Vent Grille — Remove, clean in a commercial detergent and replace Perforated Surfaces — Only slightly dampen a sponge or rag with water. (Chemicals or excessive water can promote corrosion).

  • Page 29: Fan Assembly Replacement

    maiNTENaNCE CONTiNuEd fan assembly replacement 1. Turn fan switch to off and unplug fan connector cable from power panel. 2. Repeat steps 1, 2, and 3 of Oil Fan Motor. 3. Remove screws holding springs. 4. Lay fan flat and open electrical box on fan motor. 5.

  • Page 30: Sweep Seal Gasket Replacement

    maiNTENaNCE CONTiNuEd sweep seal gasket replacement 1. Remove four screws at sweep on latch side, remove the plate and remove one screw at sweep, holding sweep at hinge side. 2. With door open about 12-inches, push down on end of sweep seal and pull it out from end (or latch side) of door.

  • Page 31: Capacities And Ratings

    CapaCiTiES aNd raTiNgS A. Ceiling Capacity ............100 lb./sq.ft. B. Power Requirements The recommendation for power connections to V-Room Practice is that each room must have one dedicated 20A circuit. Light Fixture One 8" Fixture...............1.1A One 4' Fixture ..............0.6A Fan (each) ..............1.9A Electronic System (V-Room Practice only) ....1.0A @ 120V AC 60 Hz Inrush Current ...............20A maximum for 2 milliseconds.

  • Page 32: Glossary

    glOSSary BOTTOM SEAL ....Sweep seal at bottom of door leaf. CEILING CLIP ....Metal angle bracket located in channels of ceiling frame and ceiling panel frame that lock ceiling in place.
  • Page 33 glOSSary CONTiNuEd TABS ......A plate added to ceiling joints and corner ceiling frames to hold alignment. TRIM MOLDING .

  • Page 34: Symbol Legend

    SymbOl lEgENd 30" Window Wall Pane Corner Post 15" Perforated Room Interior Wall Panel Right hand reverse (out swing) 15" Solid Wall Panel Room Interior Left hand (in swing) Communication Panel Room Interior Left hand reverse (out swing) 30" Perforated Wall Panel Room Interior Right hand (in swing)

  • Page 35: Limited Warranty

    If a product return is necessary, your representative will issue a return authorization. This is your sole remedy for breach of this warranty. Should you have a question or problem with any Wenger product, don’t hesitate to call, even if the product is past warranty. It’s important to us that all our customers be satisfied.
  • Page 36 This page is intentionally blank.

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