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Wenger Maestro Acoustical Ceiling Installation Instructions Manual

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Contents
Important User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Before Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Required Tools. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Ceiling Assembly Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Ceiling Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Mark the Stage Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Arrange Ceiling Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Assemble Ceiling Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Attach Ceiling Assembly to Batten . . . . . . . . . . . . . . . . . . . . 17
Fly the Ceiling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Level the Ceiling Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Set the Performance Angle . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Install the Ceiling Catch . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Engage the Ceiling Catch . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Visit the Maestro Acoustical Shell web page at wengercorp.com for more information.
Note: Please read and understand these instructions before using or setting up.
Note: Review all of the Installation Drawings and Reference Drawings.
Note: It is recommended that three or more people work together during the assembly.
Note: If you need additional information, contact Wenger Corporation using the information below.
©Wenger Corporation 2019
Wenger Corporation, 555 Park Drive, P.O. Box 448, Owatonna, Minnesota 55060-0448
Questions? Call.....USA: (800) 4WENGER (493-6437) • Worldwide: +1-507-455-4100 • wengercorp.com
Maestro
®
Ceiling Panel Lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Ceiling Panel Light Installation . . . . . . . . . . . . . . . . . . . . . . . 24
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
LED Ceiling Light Electrical Schematic . . . . . . . . . . . . . . . . . 26
Final Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Printed in USA 2019-09
Installation Instructions
Acoustical Ceiling
Part #201A508-01

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Summary of Contents for Wenger Maestro Acoustical Ceiling

  • Page 1: Table Of Contents

    Note: Review all of the Installation Drawings and Reference Drawings. Note: It is recommended that three or more people work together during the assembly. Note: If you need additional information, contact Wenger Corporation using the information below. ©Wenger Corporation 2019...

  • Page 2: Important User Information

    Wenger Corporation. Wenger Corporation does not assume any responsibility for any errors that may appear in these instructions. In no event will Wenger Corporation be liable for technical or editorial omissions made herein, nor for direct, indirect, special, incidental, or consequential damages resulting from the use or defect of these instructions.

  • Page 3: Safety Precautions

    Before Installation Note: The weight of each ceiling assembly is calculated and does not include the weight of the rigging or rigging hardware. Note: Unless specifically agreed by Wenger Corporation, all rigging and rigging hardware is furnished by the general contractor or facility owner. WARNING WARNING CAUTION...

  • Page 4: Required Tools

    Required Tools The following tools are required for assembly. Chalk line 9/32" and 13/64" drill bits · · · Tape measure · 13/64" drill stop (included) Pencil Rivet gun · · · Box cutter · Metal bladed saw · Cordless drill ·...

  • Page 5: Ceiling Assembly Description

    Ceiling Assembly Description Lift Line Stage rigging lift line. Batten Stage rigging pipe batten. Adjustment Bolt Used to level the ceiling assembly. Hanger Arm Assembly Connects the ceiling assembly to the stage rigging. Light Fixtures and Junction Box Lighting incorporated into the ceiling panels.

  • Page 6: Ceiling Installation

    Ceiling Installation Mark the Stage Area 1. Mark the centerline of the stage as follows. Refer to the illustration below. a. Make sure that the line sets are in the correct position. b. Mark the mid point downstage between the two sides of the proscenium. Measure an equal distance from the two sides of the proscenium and mark the mid point upstage.

  • Page 7: Arrange Ceiling Panels

    Ceiling Installation (continued) Always refer to the installation drawings for the location and arrangement of STOP ceiling panels. Arrange Ceiling Panels Refer to the installation drawings for panel placement. 1. Sweep the floor around the assembly area and place sheets of foam and cardboard that shipped with the tower onto the floor surface to protect the panel surfaces. 2. According to the installation drawings, place the ceiling panels with the finished surface facing down onto the packaging materials and remove the tape holding any protective paper to the face of the panels. Orient the panels so the part number labels are at "Stage Right".

  • Page 8: Assemble Ceiling Panels

    Ceiling Installation (continued) Assemble Ceiling Panels 1. Connect all adjoining panels together. a. Slide the panels together and align the edges. b. Connect the two panel inner clips together using a 1/4-20 x 3-1/2" carriage bolt (1) and 1/4-20 lock nut (2). Tighten until just snug.
  • Page 9 Ceiling Installation (continued) Perform the following assembly steps 2 - 9 on a per panel basis STOP in the order shown below. Each individual panel section must be assembled before moving on to the next panel section. Assemble Ceiling Panels (continued) For steps 2 - 9, start at the panel section closest to the middle and work outward to the end.
  • Page 10 Ceiling Installation (continued) Assemble Ceiling Panels (continued) 2. Slide one bowstring clip bracket onto both ends of a bowstring and straddle over both ends of the panel seam as shown. Bowstring Clip Bracket Bowstring Straddle over panel seam Both sides...
  • Page 11 Ceiling Installation (continued) Assemble Ceiling Panels (continued) Both sides 3. Attach both bowstring clip brackets to the panel. a. With both brackets in position, use a 9/32" bit to drill a pilot hole through the upper panel surface 5/16 x 1" and extrusion only into each Tapping Screws bracket hole location.
  • Page 12 Ceiling Installation (continued) Assemble Ceiling Panels (continued) 5. Attach the middle of the bowstring to the panel. a. At all four hole locations, use a 13/64" bit to drill a pilot hole through the bowstring hole locations and upper panel surface only. Use the included 13/64"...
  • Page 13 Ceiling Installation (continued) Assemble Ceiling Panels (continued) 6. Add back bone sections by sliding one end into the open channel of the bowstring as shown. For proper spacing, do not allow the back bone section to extend beyond the hole in the top of the bowstring channel.
  • Page 14 Ceiling Installation (continued) Assemble Ceiling Panels (continued) 7. Attach the backbone section to the panel. a. Use a 13/64" bit to drill a pilot hole through the backbone hole locations and upper panel surface only. Use the included 13/64" drill stop to prevent drilling into the lower panel surface. CAUTION Drill through the upper panel surface only.
  • Page 15 Ceiling Installation (continued) Assemble Ceiling Panels (continued) 8. Attach the hanger arm bracket to the backbone. Refer to the installation drawings for hanger arm locations. a. Slide a hanger arm pivot plate under the backbone and fit two hanger arm pivot brackets over the backbone and onto the pivot plate as shown. b. At all four hole locations, use a 13/64" bit to drill a pilot hole through the bracket and plate hole locations and upper panel surface only.
  • Page 16 Ceiling Installation (continued) Assemble Ceiling Panels (continued) 9. Attach the backbone sections to the bowstring using four 1/4-14 x 3/4" self-drilling screws (4) in each bowstring channel. 1/4-14 x 3/4" Self-Drilling Screws Bowstring Channel 1/4-14 x 3/4" Self-Drilling Screws Assembly steps 2 - 9 must be complete on all panel sections before proceeding. STOP...

  • Page 17: Attach Ceiling Assembly To Batten

    Ceiling Installation (continued) Attach Ceiling Assembly to Batten 1. Attach one hanger arm to each hanger arm bracket using Hanger one 3/8-16 x 2" Capscrew (6) and 3/8-16 Lock Nut (7) as shown. 3/8-16 Lock Nut 3/8-16 x 2" Capscrew Hanger Arm Bracket 2.

  • Page 18: Fly The Ceiling Assembly

    Ceiling Installation (continued) Fly The Ceiling Assembly WARNING WARNING Only qualified personnel who are Make sure that all rigging and rigging hardware familiar with rigging systems should is capable of lifting the ceiling panel component set up the rigging, add weights to calculated weight plus a reasonable margin of safety.

  • Page 19: Level The Ceiling Assembly

    Ceiling Installation (continued) Level the Ceiling Assembly 1. Position the ceiling panel row 4' to 5' (1219 to 1524 mm) from the floor surface. 2. With a box level, check the along the length of the ceiling panel row and make sure that it is straight and level. a. Turn the adjustment screw on the hanger arms to correct any non-straight or out-of-level conditions. b.

  • Page 20: Set The Performance Angle

    Ceiling Installation (continued) Set the Performance Angle Refer to the installation drawings for ceiling strap locations. 1. Attach a ceiling stay clamp and ceiling stay bracket halfway up on the hanger arm using two 5/16-18 x 1-3/8" capscrews (8), 5/16-18 lock nuts (9) and 5/16 ID Flat Washers (10) as shown. 2.
  • Page 21 Ceiling Installation (continued) Set the Performance Angle (continued) 4. Tilt the ceiling panel row to the appropriate performance angle and secure that position using the holes in the ceiling stay straps using 5/16-18 x 1-3/8" capscrew (8) and one 5/16-18 lock nut (9) in each. 5/16-18"...

  • Page 22: Install The Ceiling Catch

    Ceiling Installation (continued) Install the Ceiling Catch Remove Refer to the installation drawings for ceiling catch locations. lock nut, capscrew, spacer tube 1. Unpackage the ceiling catch assemblies. a. Remove the lock nut, capscrew and spacer tube and set them aside. b.

  • Page 23: Engage The Ceiling Catch

    Ceiling Installation (continued) Engage the Ceiling Catch Ceiling panels are either stored in a vertical storage position or placed into a horizontal performance position. Two or more people shouild work together to set ceiling panel positions. Performance Position — Pull the ceiling catch strap downward to disengage the ceiling panel ·...

  • Page 24: Ceiling Panel Lights

    Ceiling Panel Lights Ceiling Panel Light Installation Install ceiling panel lights into the pre-cut ceiling panel holes. Refer to the installation drawings for locations. WARNING A licensed electrician must perform the electrical installation. Branch circuits that connect to ceiling panel lights must always be designed by an electrical engineer and comply with electrical codes and user requirements.

  • Page 25: Led Ceiling Panel Light Electrical Connection

    Ceiling Panel Lights (continued) LED Ceiling Panel Light Electrical Connection 1. Connect the powercon and DMX cables to the LED ceiling panel light. The power source must comply with local electrical codes. Lieto Lieto Lieto Powercon In/Out Daisy Chain Multiple LED Lights Powercon In/Out Row Mounted Junction Box...

  • Page 26: Schematics

    Schematics LED Ceiling Light Electrical Schematic...

  • Page 27: Incandescent Ceiling Light Electrical Schematic

    Schematics (continued) Incandescent Ceiling Light Electrical Schematic Incandescent Ceiling Light Tilt Switch Schematic BLACK BLACK TILT SWITCH SWITCH LEG ETL - BLACK CE - BROWN BLACK BLACK PLUG WHITE WHITE CONNECTOR PLUG LIGHT GREEN GREEN ETL - WHITE ETL - GREEN CE - BLUE CE - GREEN/YELLOW GROUND...

  • Page 28: Final Inspection

    Final Inspection 1. Check the rigging. a. Make sure that it operates smoothly and safely. b. Determine if additional weights need to be added to any arbors to offset the additional weight of ceiling stays, lights, etc. 2. Make sure that all cable clamps are not missing any hardware. 3. Inspect all ceiling panels for surface finish damage. Touch up as required. 4.

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