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SETUP MANUAL F250 Vision sensor This manual provides information on system hardware and installation. Be sure to read this manual first. Cat. No. SCHB-736...
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PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS REGARDING THE PRODUCTS UNLESS OMRON’S ANALYSIS CONFIRMS THAT THE PRODUCTS...
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Performance data given in this document is provided as a guide for the user in determining suitability and does not constitute a warranty. It may represent the result of OMRON’s test conditions, and the users must correlate it to actual application requirements. Actual performance is subject to the OMRON Warranty and Limitations of Liability.
Precautions in using the Product (Be sure to read it.) Introduction Features SECTION 1 Installation and Connections SECTION 2 Lenses, Lighting, and Memory Cards SECTION 3 Connecting External Devices SECTION 4 Troubleshooting and Maintenance SECTION 5 INTRODUCTION Thank you for your purchase of this F250-C50/C55 Vision Sensor (hereinafter referred to as the Controller).
INTRODUCTION Table of Contents INTRODUCTION Table of Contents Precautions in using the Product Confirming Package Contents Editor's Note SECTION 1 Features Vision Sensor F250 Features SECTION 2 Installation and Connections Basic System Configuration Component Names and Functions Mounting the Controller Connecting Peripheral Devices Power Supply and Ground SECTION 3 Lenses, Lighting, and Memory Cards...
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INTRODUCTION SECTION 5 Troubleshooting and Maintenance Troubleshooting Q&A Maintenance Specifications Connecting a Strobe Device Revision History F250 Setup Manual...
PRODUCTS, WHETHER SUCH CLAIM IS BASED ON CONTRACT, WARRANTY, NEGLIGENCE, OR STRICT LIABILITY. In no event shall the responsibility of OMRON for any act exceed the individual price of the product on which liability is asserted. IN NO EVENT SHALL OMRON BE RESPONSIBLE FOR WARRANTY, REPAIR, OR OTHER CLAIMS...
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INTRODUCTION SUITABILITY FOR USE OMRON shall not be responsible for conformity with any standards, codes, or regulations that apply to the combination of the product in the customer's application or use of the products. At the customer's request, OMRON will provide applicable third party certification documents identifying ratings and limitations of use that apply to the products.
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INTRODUCTION DIMENSIONS AND WEIGHTS Dimensions and weights are nominal and are not to be used for manufacturing purposes, even when tolerances are shown. ERRORS AND OMISSIONS The information in this manual has been carefully checked and is believed to be accurate; however, no responsibility is assumed for clerical, typographical, or proofreading errors, or omissions.
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INTRODUCTION Alert statements in this Manual The following alert statements apply to the products in this manual. Each alert statement also appears at the locations needed in the manual to attract your attention. Do not disassemble the Controller, apply pressure to the controller that would deform its shape, or incinerate the controller.
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• If you suspect an error or malfunction, stop using the Controller immediately, turn OFF the power supply, and consult your OMRON representative. • Do not touch fluorescent or halogen lights while the power is ON or immediately after the power is turned OFF.
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INTRODUCTION Precautions for Correct Use Please observe the following precautions to prevent failure to operate, malfunctions, or undesirable effects on product performance. Installation of the Controller Install the Controller in a place that meets the following conditions: • Surrounding temperature of 0 to +50°C •...
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INTRODUCTION • Vertical Installation The Controller can be installed vertically with the air intake at the bottom and exhaust at the top. Correct Incorrect Intake Exhaust Intake Exhaust Ambient temperature • For proper air flow, provide at least 20 mm of clearance above Control panel the Controller and at least 50 mm of clearance on both sides.
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INTRODUCTION Component Installation and Handling OMRON Components Use a Camera, Camera Cable, and Console designed specifically for the Controller. Connecting Cables Always turn OFF the Controller's power before connecting or disconnecting a camera or cable. Handling the Camera The Camera's case is connected to the 0V line in the internal circuits. Observe the following precautions to prevent noise interference.
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The Controller is equipped with a battery that backs up the clock.When the battery is low, the message ''BATTERY LOW'' will be displayed on the monitor at startup.The battery must be replaced when this message is displayed.Return the Controller to your OMRON dealer for service. (The battery is not user-serviceable.) •...
Confirming Package Contents Check the contents of the package as soon as you receive the Controller. It is extremely rare for components to be missing, but contact the nearest OMRON representative if any of the following items are missing. •...
Indicates information helpful in operation, such as the definition of terms. Product Availability Some of the products listed may not be available in some countries. Please contact your nearest OMRON sales office by referring to the addresses provided at the back of this manual. F250 Setup Manual...
The visual inspections can be automated and complicated inspections can be performed accurately at high speeds. The OMRON Vision Sensor helps create production lines with a highly efficient inspection system, which is important to meet current demands for small-lot, variable-product production, produce greater added- value, and improve product quality.
SECTION 1 Features F250 Features Application software (sold separately) is installed in the controller and used. Inspection conditions can be set simply and flexibly using the flow-chart system. First, install the processing items necessary for inspection from the application software. Application Software Processing items can be freely combined on the menu.
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SECTION 1 Features MEMO F250 Setup Manual...
SECTION 2 Installation and Connections Basic System Configuration Component Names and Functions Mounting the Controller Connecting Peripheral Devices Power Supply and Ground F250 Setup Manual...
The following diagram shows the basic system configuration. Some of the components shown in the configuration diagram are special OMRON products that cannot be substituted with comparable devices. The use of other products may result in damage. (These items are indicated with an asterisk.)
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SECTION 2 Installation and Connections Camera The Camera captures images of the measurement objects. Up to 4 Cameras can be connected to one Controller. If F150- or F160- Cameras are being used, the connected Cameras must belong to the same series, i.e., they must have the same model number prefix (F150 or F160).
SECTION 2 Installation and Connections Component Names and Functions Name Function RS-232C/RS-422 Connector Connects the Controller to an external device such as a personal computer or PLC. Ethernet Connector (10BASE-T) Connects the Controller to a personal computer. Monitor Connector Connects to a monitor with an S-VIDEO input. (S-VIDEO Output) Monitor Connector Connects to a monitor.
SECTION 2 Installation and Connections Mounting the Controller There are two ways to mount the Controller: horizontal mounting, or vertical mounting. Dimensions (Unit:mm) This screw hole cannot be used. 115 min. Four M4 taps Stopper (for mounting) * 10 to 13 Panel thickness: T * The screw length L must be in the following range: 10+T <...
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SECTION 2 Installation and Connections Vertical Mounting For proper air flow, provide at least 20 mm of clearance from the top of the Controller and at least 50 mm of clearance from the sides (next to the intake and exhaust vents). 50 mm min.
SECTION 2 Installation and Connections Connecting Peripheral Devices This section shows how to connect peripheral devices to the Controller. Always turn OFF the power supply before connecting or disconnecting a peripheral device's cable.The peripheral device may be damaged if it is connected while the power is ON. The various connectors on the Controller are capped when the Controller is shipped.
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SECTION 2 Installation and Connections Camera with Light The Camera with Light is a special Camera that has a special lens and light source already attached.The light source and lens are contained in a single unit, so installation is very simple. Just mount the Camera at the proper distance from the measurement object and it is ready to use.
SECTION 2 Installation and Connections Power Supply and Ground Wire the power supply and the ground to their respective terminals. Tighten the screws to a torque of between 0.49 N·m. After wiring, confirm that the wiring is correct. Crimp Terminals and Cables The terminal block uses M3 terminal screws.
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Manufacturer Item 3.7A min. 24 VDC +10%, -15% OMRON Corporation S8VS-12024 Use a DC power supply with countermeasures against high voltages (safe extra low-voltage circuits on the secondary side). If the system must meet UL standards, use a UL class II power supply.
SECTION 3 Lenses, Lighting, and Memory Cards CCTV Lenses * The CCTV Lenses and Extension Tubes appear in this section are not yet released. When using a Camera without a light (F150-S1A or F160-S2), refer to the following graph to select the appropriate Lens and Extension Tube.
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SECTION 3 Lenses, Lighting, and Memory Cards Lenses and Lens Diameters Maximum outer diameter Lenses and Lens Diameters Lens model Focal length Brightness Total length (mm) Filter Size Maximum outer diameter 3Z4S-LE ML-0614 F1.4 M27 P0.5 3Z4S-LE ML-0813 F1.3 M25.5 P0.5 34.5 3Z4S-LE ML-1214 30 dia.
SECTION 3 Lenses, Lighting, and Memory Cards Lighting A stable image must be obtained to ensure accurate inspection. Use appropriate lighting for the application and the measurement object if using a Camera without a light (F150-S1A or F160-S2). Lighting Methods Back Lighting Reflected Lighting Ring Lights...
Memory Card containing the Application Software. Recommended Model Manufacturer Item Capacity OMRON Corporation F160-N128S 128 MB The Controller is equipped with two Memory Card slots.Use these slots for the following functions. Function Slot number Application Software installation Slot 0 (Use slot 0 only.)
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II compatible) or CompactFlash™ drive. The Memory Card must be inserted into a PC Card Adapter in order to be used in a PC Card drive. Recommended Model PC Card Name Manufacturer Item Adapter PC Card Adapter OMRON Corporation HMC-AP001 F250 Setup Manual...
SECTION 4 Connecting External Devices Parallel Connection Methods This section explains how to connect I/O to the Controller through its parallel interface to input signals such as measurement triggers or output signals such as measurement results. When you want to use the parallel interface to input commands and output measurement results, prepare a parallel I/O cable and connect it to the parallel connector.A Terminal Block can also be used to connect external devices.
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SECTION 4 Connecting External Devices Using a Screw Terminal Block Use a Screw Terminal Block and Special Cable to connect the Controller to external devices such as PLCs. Wiring Connector-Terminal Block Conversion Units p.40 Parallel Connector 1 Parallel Connector 0 Special Cable XW2Z-100B (1 m) XW2Z-200B (2 m)
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SECTION 4 Connecting External Devices Parallel Connector Specifications Parallel 0 Each wire of the F160-VP Parallel I/O Cable has a unique wire-color/mark combination. Wire Mark Wire Mark Signal Function Signal Function Color (Black) Color (Red) A1 RESET Restarts the Controller B1 COMIN1 Common for input signals (See note 2.) brown ■...
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SECTION 4 Connecting External Devices Parallel 1 Each wire of the F160-VP Parallel I/O Cable has a unique wire-color/mark combination. Wire Mark Wire Mark Signal Function Signal Function Color (Black) Color (Red) A1 (Open) (Leave open.) B1 COMIN2 Common for input signals (See note 2.) brown ■...
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SECTION 4 Connecting External Devices Connecting to Parallel Connector 0 Conversion Unit Terminal Signal Conversion Unit Terminal Signal COMIN1 RESET STEP (Open) (Open) STGOUT0 STGOUT1 ERROR BUSY GATE COMOUT1 COMOUT2 DO10 DO11 DO12 DO14 DO13 DO15 COMOUT3 Connecting to Parallel Connector 1 Conversion Unit Terminal Signal Conversion Unit Terminal...
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SECTION 4 Connecting External Devices Making a Parallel I/O Cable A parallel I/O cable can be assembled using the following connector and cover or equivalent components.Keep the cable length less than 30 m. Manufacturer Item Connector Fujitsu FCN-361J040-AU Cover Fujitsu FCN-360C040-B Double-check the connector wiring for mistakes before turning ON the power supply for the first time.
RS-232C cable Controller Multi-drop Connection (Normal) Communications between one computer and several Controllers (at most 31 Controllers) is possible using Link Adapters. RS-232C cable Link Adapter Recommended Model OMRON Corporation RS-422 3G2A9-AL004-E cable RS-422 cable Link Adapter Link Adapter Link Adapter...
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For RS-422 SDB(+) For RS-422 SDA(-) For RS-422 Signal ground A parallel I/O cable can be assembled using the following connector and cover or equivalent components. Recommended Model Manufacturer Item Plug OMRON Corporation XM2A-0901 Hood OMRON Corporation XM2S-0911 F250 Setup Manual...
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SECTION 4 Connecting External Devices Wiring Keep the cable length less than 15m. RS-232C Controller External device Signal Signal RS/CS control cannot be used. Use only shielded cable. RS-422 Controller External device Signal Signal RDB(+) RDB(+) RDA(-) RDA(-) SDB(+) SDB(+) SDA(-) SDA(-) Use only shielded cable.
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SECTION 4 Connecting External Devices Connection Methods Align the connectors and insert the cable's connector straight into the place. Tighten the connector's mounting screws to secure the connection. Turn OFF the power supply before connecting or disconnecting a Cable. Peripheral devices may be damaged if the cable is connected or disconnected with the power ON. The various connectors on the Controller are capped when the Controller is shipped.
SECTION 4 Connecting External Devices Ethernet Connection Connection Examples 1:1 Connection Use a Shielded (STP) 10 Base-T Crossover Cable to make the 1:1 connection. The cable length must be less than 30 m. 10 Base-T Crossover Cable (STP) (Less than 30 m) Controller 1:N Connection A Hub can be used to communicate with two or more Controllers from a single computer.
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SECTION 4 Connecting External Devices Connection Methods Align the connector with the socket and press the connector straight into place. Turn OFF the power supply before connecting or disconnecting Cable. Peripheral devices may be damaged if the cable is connected or disconnected with the power ON. The various connectors on the Controller are capped when the Controller is shipped.
SECTION 5 Troubleshooting and Maintenance Troubleshooting This section lists probable corrections for common hardware problems. Please check all of the following items before requesting repairs. Connection Errors Problem Probable cause Reference The POWER indicator is • The Power Supply is not connected properly. p.28 not lit.
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SECTION 5 Troubleshooting and Maintenance Connection Errors (continued) Problem Probable cause Reference The indicators do not turn • The lighting cable is not correctly connected to the Camera. p.28 (for Cameras with Light • Power is not being supplied to the Controller. p.26 Source) •...
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SECTION 5 Troubleshooting and Maintenance Serial Interface (RS-232C/RS-422) Errors Problem Probable cause Reference No communications are The cables are not correctly wired. p.43 • possible. The Controller's communications specifications do not Operation • Manual match those of the external device. The communications mode was not selected under •...
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SECTION 5 Troubleshooting and Maintenance Serial Interface (Ethernet) Errors Problem Probable cause Reference No communications are A 10 Base-T Crossover Cable is not being used for a 1:1 p.47 • possible. connection. 10 Base-T Straight-through Cables are not being used for •...
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SECTION 5 Troubleshooting and Maintenance Problem Probable cause Reference Cannot perform menu The communications mode was not set to Menu in the Operation • Manual operations from [System settings/Communication/Serial]. computer. F250 Setup Manual...
SECTION 5 Troubleshooting and Maintenance Q&A Cameras Questions Answers shutter trigger The shutter trigger pulses are not synchronized for the F160-S2 and pulses synchronized when F150-S1A. more than one camera is The timing is offset so that light from other Cameras does not enter.The connected? offset depends on the model of Camera that is used.
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Cabling Errors Questions Answers A recommended OMRON One of the following OMRON cables can be used. Select a cable that RS-232C cable is not being works with the device being connected. used. Connecting to a PC/AT or compatible computer (9-pin connector) •...
SECTION 5 Troubleshooting and Maintenance Maintenance Replacing the Light • The Light will gradually lose brightness over time (about 20% loss after 1,500 hours of use). Replace the Light after about 1,500 hours of use. • Replace the Light if it is damaged or not fully functional. F150-SL20A/SL50A Light model Remark...
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SECTION 5 Troubleshooting and Maintenance Installing the Light Camera base Light Camera cable connector Lighting connector Mount the Light on the Camera. Screw in the two screws that secure the Light. Place the light cable in the slot in the camera base. Connect the light cable to the light connector on the back of the Camera.
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SECTION 5 Troubleshooting and Maintenance F150-SLC20/SLC50 or F160-SLC20/SLC50 Field of vision Light model 20 mm F150-LTC20 50 mm F150-LTC50 Removing the Light Camera base Light Hold this part when removing the Cable. Disconnect the light cable from the light connector on the back of the Camera. Remove the light cable from the slot in the camera base.
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SECTION 5 Troubleshooting and Maintenance Installing the Light Camera base Light Mount the Light on the Camera. Screw in the two screws that secure the Light. Screw in the two screws that secure the Light. Place the light cable in the slot in the camera base. Connect the light cable to the light connector on the back of the Camera.
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SECTION 5 Troubleshooting and Maintenance Regular Inspections To maintain the Controller in the best condition, perform the following regularly. • Clean the Lens and LED lights with a lens-cleaning wipe or blow off dust with an aerosol air sprayer. • Lightly wipe off dirt with a soft cloth.
SECTION 5 Troubleshooting and Maintenance Specifications Controller F250-C50/C55 (Unit:mm) This screw hole cannot be 115 min. used. Four M4 taps Stopper (for mounting) * 10 to 13 Panel thickness: T * The screw length L must be in the following range: 10+T < L < 13+T Specification Model F250-C50...
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SECTION 5 Troubleshooting and Maintenance Camera with Light F150-SL20A/SL50A (Unit:mm) F150-LT10A Light Two M4 taps, Depth 8 1/4-20UNC tap, Depth 8 Camera with Intelligent Lighting F150-SLC20 (Unit:mm) F150-LT20 Light Two M4 taps, Depth 10 1/4-20UNC tap, Depth 10 F250 Setup Manual...
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SECTION 5 Troubleshooting and Maintenance Camera with Intelligent Lighting F150-SLC50 (Unit:mm) F150-LTC50 Light Two M4 taps, Depth 10 1/4-20UNC tap, Depth 10 Camera Only F150-S1A (Unit:mm) Light Connector (8.8 dia.) Camera cable connector C mount (11.8 dia.) Two M4 taps, Depth 8 1/4-20UNC tap,...
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SECTION 5 Troubleshooting and Maintenance Camera with Intelligent Lighting F160-SLC20 (Unit:mm) F150-LT20 Light 1/4-20UNC tap, Depth 10 Two M4 taps, Depth 10 F250 Setup Manual...
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SECTION 5 Troubleshooting and Maintenance Camera with Intelligent Lighting F160-SLC50 (Unit:mm) F150-LTC50 Light 1/4-20UNC tap, Depth 10 Two M4 taps, Depth 10 Camera Only F160-S2 (Unit:mm) Light Connector (8.8 dia.) Camera cable C mount connector (11.8 dia.) Two M4 taps, Depth 8 1/4-20UNC tap, Depth 8...
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SECTION 5 Troubleshooting and Maintenance Cameras Specification F150 F150 F150 F150 F160 F160 F160 F150 -SL20A -SL50A -SLC20 -SLC50 -SLC20 -SLC50 -S1A Current 1.4W max. 2.4W max. 3.4W max. 4.4W max. 1.7W max. 1.2W max. consumption Vibration 10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s , 10 times for 8 minutes each resistance in 3 directions.
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SECTION 5 Troubleshooting and Maintenance Console F150-KP (Unit:mm) Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions Shock resistance 196m/s , 3 times each in 6 directions Ambient temperature range Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient environment No corrosive gases Degree of protection IEC60529 IP20 (in-panel)
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SECTION 5 Troubleshooting and Maintenance Console F160-KP (Unit:mm) Specification Current consumption Approx. 10mA Vibration resistance 10 to 150 Hz; half-amplitude: 0.35 mm; maximum acceleration: 50 m/s ,10 times for 8 minutes each in 3 directions Shock resistance 150 m/s , 3 times each in 6 directions Ambient temperature range Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient environment...
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SECTION 5 Troubleshooting and Maintenance Camera Cable (For F150-S , F160-S Cameras) F150-VS (Unit:mm) Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions Shock resistance 196m/s , 3 times each in 6 directions Ambient temperature range Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient environment...
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SECTION 5 Troubleshooting and Maintenance Monitor Cable F150-VM (Unit:mm) Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions Shock resistance 196m/s , 3 times each in 6 directions Ambient temperature range Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient environment No corrosive gases...
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SECTION 5 Troubleshooting and Maintenance Parallel I/O Cable F160-VP (Unit:mm) Specification Vibration resistance 10 to 150 Hz; half-amplitude: 0.15 mm; 4 times for 8 minutes each in 3 directions Shock resistance 196m/s , 3 times each in 6 directions Ambient temperature range Operating: 0 to 50°C (with no condensation) Storage: -25 to 65°C (with no condensation) Ambient humidity range Operating and storage: 35% to 85% (with no condensation) Ambient environment No corrosive gases Materials...
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SECTION 5 Troubleshooting and Maintenance LCD Color Monitor F150-M05L Mounting plate thickness: 1.6 to 4.8 (Unit:mm) Mounting bracket F150-VM Monitor Cable Tolerance: ±1 mm Panel opening dimensions Specification Power supply voltage 20.4 to 26.4 VDC Current consumption 700mA max. Vibration resistance 10 to 150 Hz; half-amplitude: 0.1 mm; maximum acceleration: 15 m/s , 10 times for 8 minutes each in 3 directions.
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SECTION 5 Troubleshooting and Maintenance Memory Cards F160-N128S (Unit:mm) Specification Ambient temperature range Operating: 0 to 60°C (with no condensation) Storage: -25 to 85°C (with no condensation) Ambient humidity range Operating and storage: 8% to 95% (with no condensation) Ambient environment No corrosive gases Life expectancy 300,000 overwrite operations...
(1H = 63 µs) Negative Note: Depending upon the timing, W may have an error of up to 1H. Combining an OMRON Camera and Strobe The following table shows the timing polarity. Use a strobe that is compatible with this timing. Camera...
Revision History A manual revision code appears as a suffix to the catalog number on the front cover of the manual. Cat. No. SCHB-736B revision code Revision Date Revised content October 01 Original production February 03 Camera Model F160-S2 addition December 03 Remove trademark from graphics on page 77 June 04...
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OMRON ASIA PACIFIC PTE. LTD. 83 Clemenceau Avenue, #11-01, UE Square, 239920 Singapore Tel: (65)6835-3011/Fax: (65)6835-2711 OMRON CHINA CO., LTD. BEIJING OFFICE Room 1028, Office Building, Beijing Capital Times Square, No. 88 West Chang'an Road, Beijing, 100031 China Tel: (86)10-8391-3005/Fax: (86)10-8391-3688...
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Authorized Distributor: Printed in Japan Cat. No. SCHB-736B Note: Specifications subject to change without notice. 1206-2C(0901)(B)
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