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Toro 04260 Installation Instructions Manual page 6

Counter-rotating groomer drive system dpa cutting units for greensmaster flex 1800/2100, eflex 1800/2100, andtriflex 3300/3400 series traction unit

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A. Install the belt-drive assembly using the
previously removed bolts, and ensure that
the side plate rotates freely
B. Install the lower pulley onto the reel drive
shaft, securing it with 2 set screws onto the
key on the shaft
C. Torque the set screws to 7 to 7.5 N·m (60
to 65 in-lb).
D. Install the drive belt and tension it as
described in the traction unit Operator's
Manual.
13. Secure the groomer drive gear to the reel shaft
on the right side of the reel
torque to 170 N·m (125 ft-lb).
Note:
The use of an impact gun is not enough
to ensure proper installation. Failing to properly
torque the drive pulley can result in the assembly
unscrewing itself during operation.
14. Install and secure the idler gears
torque the capscrews to 13.5 N·m (120 in-lb).
15. Install the idler tension spring
2
1
3
Figure 12
1. Tension spring
2. Eccentric stop
16. With the idler gear engaged, use a spark plug
gapping tool to check that there is a 0.38 to 0.45
mm (0.015 to 0.018 inch) gap between the driver
and fixed idler gear
Note:
You can adjust the gap by rotating the
eccentric stop for the idler gear.
(Figure
6).
(Figure
5).
(Figure
10), and
(Figure
10) and
(Figure
12).
G028142
3. Measure here.
(Figure
12).
Installing the Adjuster Arms
1. Install the bushing in the hole in the right
groomer-drive assembly
1. Nut
2. Special washer
3. Height-of-cut screw
4. Adjuster-arm assembly
5. Plow bolt
2. Thread the height-of-cut adjusting screw into the
top of the right adjuster-arm assembly
13).
3. Install the spring washer onto the rod end of the
height-of-cut arm assembly
4. Install the right adjuster-arm assembly to the
cutting unit side plate using a plow bolt, nut, and
special washer
Note:
Make sure that the rod end of the
height-of-cut arm assembly slides into the
bushing in the hole in the groomer drive
assembly.
5. Secure the adjuster-arm assembly rod end to
g028142
the groomer drive assembly with the locknut
(Figure
13).
Note:
Do not overtighten the locknut. The
washer should be compressed but the arm must
be free to pivot.
6
(Figure
13).
Figure 13
6. Rod end of the
height-of-cut assembly
7. Spring washer
8. Bushing
9. Locknut
(Figure
13).
(Figure
13).
g030198
(Figure

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