Diamond RM32 Instruction Manual
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Diamond RM32 Instruction Manual

Rolling machine
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02/2010
Mod: P32/X
Production code: RM32A

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Summary of Contents for Diamond RM32

  • Page 1 02/2010 Mod: P32/X Production code: RM32A...
  • Page 2 ROLLING MACHINE RM32-RM42-RM32A-RM35A-RM42A-RM45A RM32T-RM42T-RM32TA-RM35TA-RM42TA-RM45TA-RM45HTA RM32AE-RM42AE-RM42TAE Reseller Stamp for Warranty...
  • Page 3 In agreement with EC Regulation No. 1935/2004 of the European Parliament and of the Council of 27 October 2004 on materials and articles intended to come into contact with food Type of equipment ROLLING MACHINES Trademark DIAMOND RM32-RM42-RM32A-RM35A-RM42A-RM45A RM32T-RM42T-RM32TA-RM35TA Model RM42TA-RM45TA-RM45HTA RM32AE-RM42AE-RM42TAE - M32-M35-M42 Manufacturer PIZZA GROUP S.
  • Page 4 Our equipment is constructed and tested in accordance with the safety regulations indicated in the reference European directives. This manual is intended for people who are assigned to installing, using or servicing the rolling machine, in order to make the best use of the product characteristics.
  • Page 5 INDEX INTRODUCTION SYMBOLS INTENDED USE PURPOSE AND CONTENT OF THE MANUAL CONSERVATION OF THIS MANUAL MANUAL UPDATING GENERAL INFORMATION 1.7 RELEVANT SAFETY AND ACCIDENT PREVENTION RULES AND DIRECTIVES LEGAL WARRANTY MANUFACTURER LIABILITY 1.10 USER CHARACTERISTICS 1.11 TECHNICAL ASSISTANCE 1.12 SPARE PARTS 1.13 IDENTIFICATION PLATE 1.14...
  • Page 6 5.2.1 Electrical connection 5.2.1.1 Earth connection EQUIPMENT START UP AND USE DESCRIPTION OF THE CONTROLS FIRST STARTING OF THE MACHINE 6.2.1 Thickness regulation 6.2.2 Shape regulation 6.2.3 6.2.3 SHUT DOWN PHASE MAINTENANCE AND CLEANING SAFETY PRECAUTIONS ROUTINE MAINTENANCE FOR THE USER LUBRICATION OF SHAFTS AND ROLLERS INFORMATION FOR DEMOLITION AND DISPOSAL EXPLODED SPARE PARTS VIEW...

  • Page 7: Intended Use

    Dear customer, Above all, thank you for choosing our product and we would like to congratulate you on your selection. In order to better use your new rolling machine, please read the information contained in this manual carefully. 1 INTRODUCTION The manufacturer reserves the right to change technical features and/or functions of the product at any time without notice.

  • Page 8: Purpose And Content Of The Manual

    PURPOSE AND CONTENT OF THE MANUAL Purpose: The purpose of this manual is to allow the user to operate the machine in compliance with all regulations and to make use of the necessary materials for correct, safe and long-term use. Content: This manual contains all necessary information for installation, use and maintenance of the machine.

  • Page 9: General Information

    GENERAL INFORMATION Information: If exchanging information with the equipment Manufacturer or the Dealer, please refer to the serial number and the identification data of the machine reported on the plate. Liability: With delivery of this manual, the Manufacturer declines any and all liability, both civil and criminal, for accidents deriving from partial or total non-adherence to the specifications contained herein.
  • Page 10 RELEVANT SAFETY AND ACCIDENT PREVENTION RULES AND DIRECTIVES • Directive 2006/95/EC "“Concerning harmonization of legislation of the member States in relation to electrical materials destined for use within certain voltage limits”. • Directive 2004/108/EC “Concerning harmonization of legislation of the member States in relation to electromagnetic compatibility and that repealed by Directive 89/336/EEC”.

  • Page 11: Legal Warranty

    LEGAL WARRANTY The period of the warranty is in agreement with the European community standards and starts from the date of the invoice issued at the time of purchase. Within such a period parts will be replaced or repaired free of charge, only ex works that, for unequivocal and well ascertained reasons, are found to have manufacturing defects;...
  • Page 12 USER CHARACTERISTICS 1.10 The user of the oven must be an adult, responsible person with all necessary technical knowledge for the machine’s ordinary maintenance, such as its daily cleaning. Make sure to keep children and unauthorized people away from the machine while it is operating.

  • Page 13: Safety Recommendations

    ROLLING MACHINE DELIVERY 1.14 The equipment is provided in a closed cardboard package bound with straps. Inside the package, in addition to the machine, there are also user, installation and maintenance instructions, as well as the declaration of conformity to the current rules and regulations. 2 SAFETY RECOMMENDATIONS 2.1 WARNINGS FOR THE INSTALLER Check that the location of the machine is in compliance with local,...
  • Page 14 In addition, the user must: make sure to keep children away from the machine while it is operating; adhere to the instructions in this manual. not remove or tamper with the safety devices on the machine; always pay careful attention to the work being carried out and not use the machine when distracted;...

  • Page 15: Handling And Transport

    3 HANDLING AND TRANSPORT The machine is provided with all necessary parts in a closed package attached to a wooden pallet with straps. The machine must be unloaded from the transport vehicle, lifting it with suitable equipment. To transport the machine to its installation area, use a rolling cart with an adequate load capacity.
  • Page 16 The assembly and disassembly instructions for the mixer are reserved for specialized technicians. It is always recommended that users contact our assistance service for requesting qualified technicians. If other technicians intervene, it is recommended to make certain of their skills. Prior to starting machine assembly or disassembly, the installer must respect safety precautions in compliance with the law, and in particular must:...

  • Page 17: Installation

    5 INSTALLATION Installation must be carried out by qualified personnel in compliance with local, national and European regulations. 5.1 EQUIPMENT POSITIONING Ensure that the machine is placed on a flat support surface with a suitable carrying capacity. After unpacking the rolling machine, put it in the prepared location, keeping in mind the minimum distances (see point 4.2) to be respected.
  • Page 18 The electrical connection (plug) must be easily accessible, also after installing the mixer. The distance between the machine and the socket must be adequate so that the power supply cable is not strained. In addition, the cable must not be located under the machine support feet or wheels. If the power supply cable is damaged, it must be replaced by the technical assistance service or by a qualified technician to prevent any risks.

  • Page 19: Control Board Description

    6 MACHINE START UP AND USE CONTROL BOARD DESCRIPTION Our rolling machines are provided with an electronic start/stop control unit with control pedal (except for RM32AE -RM42AE - RM42TAE models, which do not have a pedal). The picture below shows the board’s control buttons. A) START –...
  • Page 20 WORKING PHASE 6.2.1 Thickness regulation While the machine is not working, it is always possible to adjust the dough thickness parameters. In order to do this, use the top and bottom roller regulation levers. Roller regulation lever To meet individual requirements, the machine can be regulated to various dough thicknesses by turning the two levers (A and B) to various positions (from Min to Max).
  • Page 21 assessing the result each time. The final result and the right thickness are influenced by the following variable conditions: dough texture; weight; thickness; size; disc shape All adjustments are to be done while the machine is stopped! To avoid the dough being ragged, pass it just once through the rollers.
  • Page 22 Maximum sensitivity: move the counterweight towards the inside; recommended for low weights. Medium sensitivity: put the counterweight in the middle; recommended for intermediate weights. Minimum sensitivity: move the counterweight towards the outside; recommended for high weights. After each adjustment tighten the screw again to lock the counterweight. 6.2.3 Work sequence WARNING: while the machine is operating, it is...
  • Page 23 Models with oblique top rollers 1) Start the machine as described in paragraph 6.1 2) Position the dough ball so that it passes smoothly through the top rollers (shape one side like a wedge to simplify the operation) 3) Passing through the top rollers the dough is shaped like a disc and gets the thickness (S) chosen by the operator.
  • Page 24 Models with parallel rollers (disc shaping) 1) Start the machine as described in paragraph 6.1; 2) Position the dough ball so that it passes through the top rollers shape one side like a wedge to simplify the operation) 3) When the dough is about to come out of the rollers, support the dough with one hand until is has come completely out.
  • Page 25 Models with parallel rollers (rectangle shaping) Put a clean baking-tin under the rolling machine. It should be compatible with the width of the support feet. 1) Start the machine as described in paragraph 6.1; 2) Position the dough ball so that it passes through the top rollers (shape one side like a wedge to simplify the operation) 3) After this step the dough thickness is reduced.

  • Page 26: Maintenance And Cleaning

    7 MAINTENANCE AND CLEANING 7.1 SAFETY PRECAUTIONS Before performing any maintenance operations take the following precautions: Ensure that the machine is not working and that it has completely cooled down. Ensure that the machine is disconnected from electricity supply. Ensure that the electrical power cannot be accidentally reconnected. Disconnect the plug from the electrical power socket;...
  • Page 27 • Turn the regulation levers opening the rollers to their maximum extent. • Thoroughly clean the machine and all the removed components using a sponge or cloth moistened with water and neutral detergent for food preparation areas; • Carefully rinse until the detergent is completely removed. •...
  • Page 28 Upper chute Upper protection Lower chute Lower protection Dough scraper Springs Dough Scraper 7.3 LUBRICATION OF SHAFTS AND ROLLERS Shafts and rollers must be lubricated once a year. • Remove the protections, chutes, springs and dough scrapers. • Remove the back A (loosen the locking screws). •...
  • Page 29 Roller Support Roller Shafts Joint...

  • Page 30: Information For Demolition And Disposal

    8 INFORMATION FOR DEMOLITION AND DISPOSAL Demolition and disposal of the machine is the sole responsibility of the owner, who must perform these tasks in compliance with laws in force pertaining to safety and environmental protection in the country where the machine is installed.
  • Page 31 USER INFORMATION "The equipment is included in the field of application of European Directive 2002/96/CE, which requires that this product be disposed of separately from normal domestic waste. To avoid causing possible damage to the environment or human health, please keep this product separate from other waste in order to recycle it safely from an environmental point of view.
  • Page 32 9 EXPLODED SPARE PARTS VIEW...
  • Page 35 MODELLO RM32A RM42A RM42TA HO.LA HO.LA HO.LA M42A POS. 3700950 3700960 3700960 3700780 3700800 3700800 3700400 3700410 3700410 3700410 4100060 4100400 4100380 5800200 5800200 5800200 5320750 5320750 5320750 3700820 3700820 3700820 3660330 3660330 3660330 5874010 3700050 3700220 3700600 3700870 3700060 3700230 3700590 3002470...
  • Page 36 3700130 3100500 3100500 3100500 3004300 3004300 3004300 3004300 4000500 4000500 4000500 4000500 3003400 3003400 3003450 3003300 3004150 3004100 3003200 3003250 3004000 3003100 3003150 3003180 3003000 3003050 3003160 3003410 3003410 3003550 5420200 5420300 5420300 5420300 3150080 3150080 3150080 3150080 3150030 3150030 3150030 3150030 5070200...
  • Page 37 5470160 5470160 5470160 3004360 3700940 3504220 3504220 3504220 3503020 3504020 3507020...

  • Page 38: Technical Data

    10 TECHNICAL DATA RM32 0,25 80 ÷ 210 14÷ 31 RM42 0,37 210 ÷ 600 26 ÷ 40 RM32A 0,25 80 ÷ 210 14÷ 31 RM35A 0,25 80 ÷ 400 14÷ 34 RM42A 0,37 210 ÷ 600 26 ÷ 40...

  • Page 39: Wiring Diagram

    11 WIRING DIAGRAM Wiring diagram legend ELECTRONIC CONTROL UNIT START/STOP PEDAL PEDAL CONNECTION MOTOR 01-2011...

This manual is also suitable for:

Rm42Rm32aRm35aRm42aRm45aRm32t ... Show all

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