Lenze SMVector Operating Instructions Manual
  1. Manuals
  2. Brands
  3. Lenze Manuals
  4. Inverter
  5. SMVector
  6. Operating instructions manual

Lenze SMVector Operating Instructions Manual

Frequency inverter
Hide thumbs Also See for SMVector:
Table of Contents

Advertisement

Quick Links

See also: Reference Manual , Operating Instructions Manual
SMVector - Frequency Inverter
Operating Instructions

Advertisement

Table of Contents
loading

Related Manuals for Lenze SMVector

Summary of Contents for Lenze SMVector

  • Page 1 SMVector - Frequency Inverter Operating Instructions...

  • Page 2: Table Of Contents

    Contents Safety Information ................... 3 Technical Data ..................6 2.1 Standards and Application Conditions ............. 6 2.2 SMV Type Number Designation ............... 7 2.3 Ratings ......................8 Installation ..................... 11 3.1 Dimensions and Mounting ................11 3.1.1 NEMA 1 (IP31) Models < 30HP (22kW) ..........11 3.1.2 NEMA 1 (IP31) Models > 30HP (22kW) ..........12 3.1.3 NEMA 4X (IP65) Models ..............13 3.1.4 NEMA 4X (IP65) Models with Disconnect Switch ......14 3.2 Electrical Installation ..................15 3.2.1 Power Connections ................

  • Page 3: About These Instructions

    Copyright © 2006 Lenze AC Tech Corporation All rights reserved. No part of this manual may be reproduced or transmitted in any form without written permission from Lenze AC Tech Corporation. The information and technical data in this manual are subject to change without notice. Lenze AC Tech Corporation makes no warranty of any kind with respect to this material, including, but not limited to, the implied warranties of its merchantability and fitness for a given purpose.

  • Page 4: Safety Information

    Local codes and regulations take precedence over recommendations provided in this and other Lenze AC Tech documentation. The SMVector drive is considered a component for integration into a machine or process. It is neither a machine nor a device ready for use in accordance with European directives (reference machinery directive and electromagnetic compatibility directive).
  • Page 5 • Do not cycle input power to the controller more than once every two minutes. • For SMVector models that are equipped with a Disconnect Switch (11th character in model number is L or M), the Disconnect Switch is intended as a motor service disconnect and does not provide branch circuit protection to the inverter or motor.
  • Page 6 Safety Information Harmonics Notification in accordance with EN 61000-3-2, EN 61000-3-12: Operation in public supply networks (Limitation of harmonic currents i.a.w. EN 61000-3-2, Electromagnetic Compatibility (EMC) Limits). Limits for harmonic current emissions (equipment input current up to 16A/phase). Directive Total Power Additional Measures Required for Compliance connected to Mains (public supply)

  • Page 7: Technical Data

    Technical Data Technical Data 2.1 Standards and Application Conditions Conformity Low Voltage (2006/95/EC) & EMC (2004/108/EC) Directives Approvals UL508C Underwriters Laboratories -Power Conversion Equipment Input voltage phase imbalance < 2% Humidity < 95% non-condensing Transport -25 … +70°C Temperature range Storage -20 … +70°C Operation -10 …...

  • Page 8: Smv Type Number Designation

    Technical Data 2.2 SMV Type Number Designation The table herein describes the Type numbering designation for the SMVector Inverter models. Electrical Products in the SMVector Series Power Rating in kW: 251 = 0.25kW (0.33HP) 113 = 11.0kW (15HP) 371 = 0.37kW (0.5HP) 153 = 15.0kW (20HP) 751 = 0.75kW (1HP)

  • Page 9: Ratings

    Technical Data 2.3 Ratings 120V / 240VAC Models Mains = 120V Single Phase (1/N/PE) (90...132V), 240V Single Phase (2/PE) (170...264V); 48...62Hz Type Power Mains Current Output Current Heat Loss (Watts) 120V 240V Cont (I Max I N1/IP31 N4X/IP65 N4X/IP65 No filter W/ filter ESV251--1S-- 0.33...
  • Page 10 Technical Data 240V Three Phase (3/PE) (170...264V); 48...62Hz Type Power Mains Current Output Current Heat Loss (Watts) 240V Cont (I Max I N1/IP31 N4X/IP65 N4X/IP65 No filter W/ filter ESV112--2T-- ESV152--2T-- ESV222--2T-- 10.8 ESV402--2T-- 18.6 16.5 ESV552--2T-- ESV752--2T-- ESV113--2T-- ESV153--2T-- NOTES: Output Current: The Output Current Maximum (%) is a percentage of the Output Current Continuous Amps (In) rating and is adjustable in parameter P171.
  • Page 11 Technical Data 600VAC Models 600V Three Phase (3/PE) (425...660V); 48...62Hz Type Power Mains Current Output Current Heat Loss (Watts) Cont (I Max I N1/IP31 N4X/IP65 N4X/IP65 No filter W/ filter ESV751--6T-- 0.75 ESV152--6T-- ESV222--6T-- ESV402--6T-- ESV552--6T-- 10.2 ESV752--6T-- 12.4 ESV113--6T-- 19.7 ESV153--6T-- ESV183--6T--...

  • Page 12: Installation

    Installation Installation 3.1 Dimensions and Mounting WARNING! Drives must not be installed where subjected to adverse environmental conditions such as: combustible, oily, or hazardous vapors; corrosive chemicals; excessive dust, moisture or vibration; direct sunlight or extreme temperatures. 3.1.1 NEMA 1 (IP31) Models < 30HP (22kW) Mounting Screws 4 x #10 18 lb-in 4 x M5 20 Nm...

  • Page 13: Nema 1 (Ip31) Models > 30Hp (22Kw)

    Installation 3.1.2 NEMA 1 (IP31) Models > 30HP (22kW) Type in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) lb (kg) ESV303~~4~~B; 8.72 (221) 7.50 (190) 14.19 (360) 13.30 (338) 0.45 (11.4) 10.07 (256) 0.6 (15) 2.0 (50) 24 (10.9) ESV303~~6~~B ESV373~~4~~B;...

  • Page 14: Nema 4X (Ip65) Models

    Installation 3.1.3 NEMA 4X (IP65) Models Mounting Screws 4 x #8 32 10 lb in 4 x M4 1 2 Nm Type in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) in (mm) lb (kg) ESV371N01SX_; ESV751N01SX_; ESV371N02YX_; ESV751N02YX_; ESV371N04TX_;...

  • Page 15: Nema 4X (Ip65) Models With Disconnect Switch

    Installation 3.1.4 NEMA 4X (IP65) Models with Disconnect Switch Mounting Screws 4 x #8 32 10 lb in 4 x M4 1 2 Nm Type (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (kg) ESV371N01SM_; ESV371N02YM_; ESV371N02SL_; ESV371N04TM_; ESV371N04TL_; ESV371N06TM_; 6.28 5.90 10.99 9.54 0.66 4.47 2.00 2.00...

  • Page 16: Electrical Installation

    Installation 3.2 Electrical Installation Installation After a Long Period of Storage STOP! Severe damage to the drive can result if it is operated after a long period of storage or inactivity without reforming the DC bus capacitors. If input power has not been applied to the drive for a period of time exceeding three years (due to storage, etc), the electrolytic DC bus capacitors within the drive can change internally, resulting in excessive leakage current.

  • Page 17: Mains Connection To 240Vac Single-Phase Supply

    Installation 3.2.1.2 Mains Connection to 240VAC Single-Phase Supply PE L1 L2 N PE L1 L2 N ESV...N01S... ESV...N01S... PE L1 L2 L3 PE L1 L2 L3 ESV...N02Y... ESV...N02Y... (2/PE AC) (1/N/PE AC) PE L1 L2 PE L1 L2 ESV...N02S... ESV...N02S... (2/PE AC) (1/N/PE AC) 3.2.1.3 Mains Connection to Three-Phase Supply ESV...N02Y...

  • Page 18: Installation Recommendations For Emc Compliance

    Installation 3.2.1.5 Installation Recommendations for EMC Compliance For compliance with EN 61800-3 or other EMC standards, motor cables, line cables and control or communications cables must be shielded with each shield/screen clamped to the drive chassis. This clamp is typically located at the conduit mounting plate. The EMC requirements apply to the final installation in its entirety, not to the individual components used.

  • Page 19: Fuses/Cable Cross-Sections

    Installation 3.2.2 Fuses/Cable Cross-Sections NOTE: Observe local regulations. Local codes may supersede these recommendations Recommendations Input Power Wiring Fuse Type Miniature circuit (L1, L2, L3, PE) Fuse Breaker breaker (N. America) [mm²] [AWG] ESV251N01SXB M10 A C10 A 10 A 120V ESV371N01SXB, ESV371N01SX* M16 A C16 A...

  • Page 20: Control Terminals

    Installation Notes for Fuse and Cable Table: (1) Installations with high fault current due to large supply mains may require a type D circuit breaker. (2) UL Class CC or T fast-acting current-limiting type fuses, 200,000 AIC, preferred. Bussman KTK-R, JJN or JJS or equivalent. (3) Thermomagnetic type breakers preferred.
  • Page 21 Installation Control Terminal Strip Descriptions Terminal Description Important Digital Input: Start/Stop input resistance = 4.3kΩ Analog Common Analog Input: 0...10 VDC input resistance: >50 kΩ Internal DC supply for speed pot +10 VDC, max. 10 mA Analog Input: 4...20 mA input resistance: 250Ω...

  • Page 22: Commissioning

    Commissioning Commissioning 4.1 Local Keypad & Display SMV Models: 0.33-10HP (0.25-7.5kW) SMV Models: 15HP (11kW) and greater AUTO CTRL REMOTE LOCAL AUTO AMPS /UNITS AUTO STOP STOP 4-Character Display 4-Character plus CTRL Display Display START BUTTON In Local Mode (P100 = 0, 4, 6), this button will start the drive. STOP BUTTON Stops the drive, regardless of which mode the drive is in.
  • Page 23 Commissioning Display INDICATING LEDs (on 4-character display) FWD LED: Indicate the present rotation direction is forward. Refer to ROTATION description above. REV LED: Indicate the present rotation direction is reverse. Refer to ROTATION description above. AUTO AUTO LED: Indicates that the drive has been put into Auto mode from one of the TB13 inputs (P121…P124 set to 1…7).

  • Page 24: Drive Display And Modes Of Operation

    Commissioning Display START CONTROL The REMOTE/LOCAL LEDs indicate the current start control source. If the start control source is a remote keypad or the network, then both LEDs will be OFF. REFERENCE CONTROL The AUTO/MANUAL LEDs indicate the current reference control source. IF P113 = 0 or 2, the AUTO/MANUAL LEDs will match the AUTO LED on the 4-character display.

  • Page 25: Parameter Setting

    Commissioning 4.3 Parameter Setting Status/Fault messages Change Parameters StoP P194 = 0000 p100 60.0 PASS 20.0 p104 15 s 0225 12.0 p541 F.AF 60 s F.UF V0106 4.4 Electronic Programming Module (EPM) The EPM contains the drives operational memory. Parameter settings are stored in the EPM and setting changes are made to the “User settings”...

  • Page 26: Parameter Menu

    Commissioning 4.5 Parameter Menu 4.5.1 Basic Setup Parameters Code Possible Settings IMPORTANT Name Default Selection Start Control Source 0 Local Keypad Use RUN button on front of drive to start 1 Terminal Strip Use start/stop circuit wired into the terminal strip. Refer to section 3.2.3 2 Remote Keypad Only Use RUN button on optional Remote Keypad to start 3 Network Only...
  • Page 27 Commissioning Code Possible Settings IMPORTANT Name Default Selection Minimum Frequency {Hz} P103 • P102, P103 are active for all speed references • When using an analog speed reference, also Maximum Frequency 60.0 {Hz} see P160, P161 NOTE • P103 cannot be set below Minimum Frequency (P102) •...
  • Page 28 Commissioning Code Possible Settings IMPORTANT Name Default Selection Start Method 0 Normal 1 Start on Power-up Drive will automatically start when power is applied. 2 Start with DC Brake When start command is applied, drive will apply DC braking according to P174, P175 prior to starting the motor 3 Auto Restart Drive will automatically restart after faults, or when...
  • Page 29 Commissioning Code Possible Settings IMPORTANT Name Default Selection Auto/Manual Control 0 Terminal Strip Control The reference is dictated by the settings and state of the TB-13x terminals. If no AUTO reference has been setup on the terminal strip then reference control is dictated by P101.

  • Page 30: I/O Setup Parameters

    Commissioning 4.5.2 I/O Setup Parameters Code Possible Settings IMPORTANT Name Default Selection Assertion Level P120 and the Assertion Level switch must both 1 Low match the desired assertion level unless P100, P121…P124 are all set to 0. Otherwise an F.AL 2 High fault will occur.
  • Page 31 Commissioning Code Possible Settings IMPORTANT Name Default Selection NOTE • When input is activated, settings 1...7 override P101 • When TB-13A...TB-13D are configured for Auto References other than MOP, TB-13D overrides TB-13C, TB-13C overrides TB-13B and TB-13B overrides TB-13A. Any other Auto Reference will have priority over MOP. •...
  • Page 32 Commissioning Code Possible Settings IMPORTANT Name Default Selection Relay Output 0 None Disables the output TB-16, 17 1 Run Energizes when the drive is running 2 Reverse Energizes when reverse rotation is active 3 Fault De-energizes when the drive trips, or power is removed 4 Inverse Fault Energizes when the drive trips...
  • Page 33 Inverting P140 or P142 when the parameter is set to NONE (0) will result in the output being energized continuously. NOTE For SMVector drives rated at 0.33 to 10 HP (0.25 to 7.5 kW), P144 is only available with software versions 3.0 and higher (refer to P501). Loss of Load...

  • Page 34: Advanced Setup Parameters

    Commissioning 4.5.3 Advanced Setup Parameters Code Possible Settings IMPORTANT Name Default Selection Speed at Minimum -999.0 {Hz} 1000 Signal P161 Speed at Maximum 60.0 -999.0 {Hz} 1000 Signal (4mA) (20mA) P160 V0111 NOTE • P160 sets the output frequency at 0% analog input •...
  • Page 35 Commissioning Code Possible Settings IMPORTANT Name Default Selection Current Limit Max I Max I • When the limit is reached, the drive displays (Current Limit), and either the acceleration time increases or the output frequency decreases. • Digital outputs can also indicate when the limit is reached;...
  • Page 36 Commissioning Code Possible Settings IMPORTANT Name Default Selection Skip frequency 1 {Hz} • Drive will not run in the defined skip range; used to skip over frequencies that cause mechanical Skip frequency 2 {Hz} vibration Skip frequency {Hz} 10.0 • P181 and P182 define the start of the skip bandwidth ranges •...

  • Page 37: Pid Parameters

    Commissioning Code Possible Settings IMPORTANT Name Default Selection NOTE 1 Program Selection If the EPM does not contain valid OEM settings, a flashing GF will be displayed when P199 (continued from last is set to 1 or 2. page) NOTE 2 When P199 is set to 1, the drive operates from the OEM settings stored in the EPM Module and no other parameters can be changed ( will be displayed if attempted).
  • Page 38 Commissioning Code Possible Settings IMPORTANT Name Default Selection Feedback at -99.9 3100.0 Set to match the range of the feedback signal Minimum Signal being used Example: Feedback signal is 0 - 300 PSI; P204 = Feedback at 100.0 -99.9 3100.0 0.0, P205 = 300.0 Maximum Signal Proportional Gain...

  • Page 39: Vector Parameters

    Commissioning Code Possible Settings IMPORTANT Name Default Selection Sleep Recovery 0 Recovery if Speed Setpoint > P240 Mode or if PID feedback differs from setpoint by more than P242 1 Recovery only if Feedback < P246 2 Recovery only if Feedback > P246 Auto Rinse in Sleep 0 Disabled Activated in sleep mode only.
  • Page 40 Commissioning Code Possible Settings IMPORTANT Name Default Selection Motor Rated Voltage • Default setting = drive rating • Set to motor nameplate data Motor Rated Current 500.0 Motor Rated {Hz} 1000 Frequency Set to motor nameplate data Motor Rated Speed 1750 {RPM} 65000...

  • Page 41: Network Parameters

    Commissioning 4.5.6 Network Parameters Code Possible Settings IMPORTANT Name Default Selection Network Protocol 0 Not Active 1 Remote Keypad 2 Modbus RTU 3 CANopen This parameter setting is based upon the network 4 DeviceNet or I/O module that is installed. 5 Ethernet 6 Profibus 7 Lecom-B 8 I/O Module...

  • Page 42: 4.5.7.1 Terminal & Protection Status Display

    Commissioning Code Display Range (READ ONLY) IMPORTANT Name Terminal and Indicates terminal status using segments of the LED display. Protection Status (Refer to section 4.5.7.1) Keypad Status Indicates keypad button status using segments of the LED display. (Refer to section 4.5.7.2) Total Run Time 9999999 Alternating display: xxx-;...

  • Page 43: Onboard Communications Parameters 15-30Hp (11-22Kw)

    Commissioning 4.5.8 Onboard Communications Parameters 15-30HP (11-22kW) The P6xx Onboard Communication parameters are applicable to the 15HP (11kW) and greater models only. Code Possible Settings IMPORTANT Name Default Selection Network Enable 0 Disabled This parameter enables the onboard network communications. 1 Remote Keypad 2 Modbus 7 Lecom NOTE: Onboard Communications will be disabled if:...

  • Page 44: Troubleshooting And Diagnostics

    Troubleshooting and Diagnostics Troubleshooting and Diagnostics 5.1 Status/Warning Messages Status / Warning Cause Remedy DC-injection brake active DC-injection brake activated Deactivate DC-injection brake • activation of digital input • deactivate digital input (P121...P124 = 18) • automatically (P110 = 2, 4...6) • automatically after P175 time has •...

  • Page 45: Drive Configuration Messages

    Troubleshooting and Diagnostics 5.2 Drive Configuration Messages When the Mode button is pressed and held, the drive’s display will provide a 4-digit code that indicates how the drive is configured. If the drive is in a Stop state when this is done, the display will also indicate which control source commanded the drive to Stop (the two displays will alternate every second).
  • Page 46 Troubleshooting and Diagnostics Fault Cause Remedy Dynamic Braking fault Dynamic braking resistors are overheating • Increase active decel time (P105, P126, P127). • Check mains voltage and P107 External fault • P121…P124 = 21 and that digital input • Correct the external fault condition has been opened.
  • Page 47 Troubleshooting and Diagnostics Fault Cause Remedy Network Faults Refer to the module documentation. for Causes and Remedies. Output fault: Output short circuit Check motor/motor cable Transistor fault Acceleration time too short Increase P104, P125 Severe motor overload, due to: • Check machine / system •...

  • Page 48: Permissable Cable Lengths

    Appendix Appendix A A.1 Permissable Cable Lengths The table herein lists the permissable cable lengths for use with an SMV inverter with an internal EMC filter. NOTE This table is intended as a reference guideline only; application results may vary. The values in this table are based on testing with commonly available low-capacitance shielded cable and commonly available AC induction motors.
  • Page 50 Lenze AC Tech Corporation 630 Douglas Street • Uxbridge, MA 01569 • USA Sales: 800 217-9100 • Service: 508 278-9100 www.lenze-actech.com (SV01J-e1)

This manual is also suitable for:

Ac tech smvector series

Table of Contents