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Montage- und Betriebsanleitung
Installation- and operating instruction
Mechanisches Rüstsystem
Mechanical set-up system
GFD
H.-D. SCHUNK GmbH & Co.
Spanntechnik KG
Lothringer Strasse 23
D-88512 Mengen
schunk.com
XND.00016.043_A – 01/2025
1
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Summary of Contents for SCHUNK GFD Series
- Page 1 _________________________________________________________________________________________ Montage- und Betriebsanleitung Installation- and operating instruction Mechanisches Rüstsystem Mechanical set-up system H.-D. SCHUNK GmbH & Co. Spanntechnik KG Lothringer Strasse 23 D-88512 Mengen schunk.com XND.00016.043_A – 01/2025...
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Page 2: Table Of Contents
Servicing, cleaning and maintenance ............ 32 Cleaning / Lubrication ....................32 Troubleshooting / Eliminating faults ............. 34 Clamping screw is not moving freely ................. 34 Clamping slide fits tightly ................... 34 Assembly drawing .................. 35 Taking out of service ................35 schunk.com XND.00016.043_A – 01/2025... -
Page 3: User Information
CAUTION Indicates a potentially dangerous situation. If the information is ignored, material damage will result. … points out a potentially dangerous situation that can lead to material damage if it is not avoided. schunk.com XND.00016.043_A – 01/2025... -
Page 4: General Safety Instructions
10.9 kg GFD-NSL-3 600 x 130: 18.1 kg For further data, please see homepage >> schunk.com << 2.2 Reasonably foreseeable misapplication Any application that is not in accordance with the "Intended use" or exceeds such intended use is considered not in accordance with the regulations, and is forbidden. -
Page 5: Residual Risk
• observe the basic regulations for health and safety and for the prevention of accidents. • read and understand the section on safety and the safety instructions in these operating instructions prior to working with the machine, and to observe these instructions. schunk.com XND.00016.043_A – 01/2025... -
Page 6: Operator Qualification
• Compliance with the concurrent documents. • Observance of environmental and work conditions. • Observance of the specified servicing and lubrication intervals. • Observance of the maximum service life. Parts in contact with the workpiece are not covered by the warranty. schunk.com XND.00016.043_A – 01/2025... -
Page 7: Description
200 mm in the components to be clamped. When adapting the clamping pins and indexing pins directly into a unprocessed part to be processed, it should be taken into account that the flatness of the bearing surface is max. 0.1 mm. schunk.com XND.00016.043_A – 01/2025... -
Page 8: Function
When changing the clamped component use the clamping screw b to retract the clamping slide c from the locking groove m of the clamping pin. Sequence of operation For high repeat accuracy when changing components, we recommend that you always use the same clamping sequence. Clamping spindle schunk.com XND.00016.043_A – 01/2025... -
Page 9: Operation
Insert the set-up system with the alignment and centring set into a T-slot. Fasten in the desired position with low-head cylinder screws p and if it is possible with the special screws n over the T-slot nuts. schunk.com XND.00016.043_A – 01/2025... - Page 10 _________________________________________________________________________________________ The reference surfaces x serve as additional alignment aids. The positioning holes Ø12 H7 y are used to align and position with the alignment and centering kit. schunk.com XND.00016.043_A – 01/2025...
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Page 11: On Machine Table With Ø12/M12 Grid Holes And 50 Mm Grid
Additional screwing through the four fixing holes, with the special screws M8 n with max. tightening torque of 70 Nm. For this, a threaded insert M12/M8 must be screwed into the M12 thread of the machine table. schunk.com XND.00016.043_A – 01/2025... -
Page 12: Alignment With Double Or Multiple Arrays
For lateral alignment, it is possible to use the alignment faces on the side, for example using end dimensions. For exact positioning it is possible to use an alignment aid, which the manufacturer will be to provide. Note: Please contact the manufacturer for the alignment aid. schunk.com XND.00016.043_A – 01/2025... -
Page 13: Covers
5.1 Closing plugs for unused locating holes Insert closing plug Ø40 into the locating hole. By operating the clamping spindle, the clamping slide is pressed into groove in the closing plug, closing the locating hole. Important: Tighten the clamping screw only lightly. schunk.com XND.00016.043_A – 01/2025... -
Page 14: Clamping Pins And Interface
_________________________________________________________________________________________ Clamping pins and interface Attaching variant with Attaching variant with cylinder screw M12x25 cylinder screw M10x30 schunk.com XND.00016.043_A – 01/2025... -
Page 15: Servicing, Cleaning And Maintenance
• Remove spindle guidance d by using the threads. • Remove clamping slide c by using the spindle. • Clean individual parts. • Check O-rings and replace if necessary. • Lubricate threads and holes with Molykote grease. schunk.com XND.00016.043_A – 01/2025... - Page 16 Make sure that the clamping slide c does not twist. • Cylinder pin e and retaining ring g can be refitted again. Check the correct screw-in depth When the set-up system is clamped, the clamping spindles must protrude approx. 10 - 13 mm. schunk.com XND.00016.043_A – 01/2025...
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Page 17: Troubleshooting / Eliminating Faults
Release the clamping spindle as far as possible, use plastic hammer to tap on the clamped component from the side opposite the clamping spindle. This should free the clamping slide so that it can be operated again. schunk.com XND.00016.043_A – 01/2025... -
Page 18: Assembly Drawing
Clamping slide Spindle guidance Pin with internal thread Ø10 m6x20 O-ring NBR/70 12.00x2.00 Retaining ring Ø10 10 Taking out of service The clamping device and all accessories can be disposed of as scrap metal without any risk. schunk.com XND.00016.043_A – 01/2025... - Page 19 _________________________________________________________________________________________ H.-D. Schunk GmbH & Co. Spanntechnik KG Lothringer Strasse 23 D-88512 Mengen Tel.: +49-7572-7614-1300 Fax: +49-7572-7614-1039 CMM@de.schunk.com schunk.com schunk.com XND.00016.043_A – 01/2025...
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