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Installation Guide MHM-97923-PBF, Rev 1.0 April 2020 AMS Asset Monitor Online Prediction, Protection, and Process Monitor...
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Information in this document is subject to change without notice and does not represent a commitment on the part of Emerson. The information in this manual is not all-inclusive and cannot cover all unique situations.
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Opmerking m.b.t. installatie van elektrische meet circuits in explosiegevaarlijke omgeving Dient de installatie van elektrische meet circuits in een explosiegevaarlijke omgeving te geschieden, moet men toezien dat de in de gebruikshandleiding opgenomen installatieinstructies worden nageleefd. Bij taalkundige problemen gelieve contact op te nemen met de fabrikant, deze zal u vervolgens een vertaling in de taal van het gebruiksland doen toekomen.
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Piezīme par mērīšanas ķēžu instalēšanu sprādziena bīstamās zonās. Ja mērīšanas ķēde jāuzstāda sprādzienbīstamā zonâ, ir jāievēro lietošanas instrukcijā dotie instalēšanas norādījumi. Ja rodas kādas valodas grūtības, lūdzu griezieties pie izgatavotāja firmas, kas Jums nosūtīs nozīmīgâko nodaļu tulkojumus lietotāja valsts valodā. Emerson epro GmbH Jöbkesweg 3 48599 Gronau...
4.6 Recommended sequence for installing the AMS Asset Monitor............32 4.7 Mount the AMS Asset Monitor......................33 4.8 Mount the AMS Asset Monitor by using the universal mounting bracket.........33 4.9 Replace the cable inlet dust caps....................37 4.10 Grounding............................ 38 4.11 Network connection........................40...
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8.2 Troubleshooting..........................77 8.3 Replacement and repair......................... 78 8.3.1 Replace a defective +24 V DC Power Module................78 8.3.2 Replace a defective CHARM......................79 8.3.3 Replace a defective AMS Asset Monitor..................79 Chapter 9 Technical data......................81 9.1 Connections and interfaces......................81 9.2 Indications and buttons........................
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MHM-97923-PBF April 2020 9.3 Slots............................... 82 9.4 Dimensions and electrical data – AMS Asset Monitor..............82 9.5 Dimensions and electrical data – +24 V DC Power Module..............83 9.6 Environmental conditions – AMS Asset Monitor................84 9.7 Environmental conditions – +24 V DC Power Module..............85 Chapter 10 Certificates........................
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Contents Installation Guide April 2020 MHM-97923-PBF viii MHM-97923-PBF, Rev. 1.0...
AMS Asset Monitor hardware. Read this guide completely prior to starting installation of the device. Comply with all safety instructions. This installation guides applies for an AMS Asset Monitor with a hardware revision listed in Table 1-1. See type plate for revision level.
General Installation Guide April 2020 MHM-97923-PBF Table 1-3: Product type and ordering numbers of AMS Asset Monitor and compatible DeltaV hardware (continued) Hardware Product type number Ordering number Thermocouple/mV input KL3032X1-BA1 SE4303T02-RS CHARM AI 4 to 20 mA CHARM KL3021X1-BA1...
DC voltage. Liability and guarantee Emerson is not liable for damages that occur due to improper use. Proper use also includes the knowledge of, and compliance with, this document. Customer changes to the device that have not been approved expressly by Emerson will result in the loss of guarantee.
General Installation Guide April 2020 MHM-97923-PBF Note If the equipment has been exposed to a hazardous substance, a Material Safety Data Sheet (MSDS) must be included with the returned materials. An MSDS is required by law to be available to people exposed to specific hazardous substances. Storage and transport Store and transport the device only in its original packaging.
Installation Guide General MHM-97923-PBF April 2020 Installation awareness Note When planning a measurement, observe the following items: • Consider environmental conditions which might have an influence on the measurement such as temperature, humidity, substances aggressive to the sensor, and pollution. •...
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General Installation Guide April 2020 MHM-97923-PBF MHM-97923-PBF, Rev. 1.0...
Installation Guide Safety instructions MHM-97923-PBF April 2020 Safety instructions To ensure safe operation, carefully observe all instructions in this manual. The correct and safe use of this device requires that operating and service personnel both understand and comply with general safety guidelines and observe the special safety comments listed in this manual.
Safety instructions Installation Guide April 2020 MHM-97923-PBF ESD safety DANGER Internal components can be damaged or destroyed due to electrostatic discharge (ESD) during the handling of the device. Take suitable precautions before handling the device to prevent electrostatic discharges through the sensor electronics. Such measures might include, for example, wearing an ESD bracelet.
Voltmeter To check the supply voltage and the connected signals. Torque limits for mounting screws Table 3-1 lists the permissible maximum torque limits for the screws of the AMS Asset Monitor hardware. Table 3-1: Maximum torque limits Hardware part Maximum torque limit Power supply terminal screws 0.5 Nm...
Separate AC voltage circuits from low voltage signals to comply with safety recommendations and to mitigate induced noise in the signals. This good practice is recommended by Emerson although any signal type can be installed in any CHARM slot of the AMS Asset Monitor.
CHARM Terminal Blocks Conductor cross section AWG (stranded or solid) The recommended stripping length of the wires is 10 mm. 3.3.1 Wiring overview Figure 3-1 for an example overview of a standard wiring of an AMS Asset Monitor. MHM-97923-PBF, Rev. 1.0...
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April 2020 MHM-97923-PBF Figure 3-1: Wiring overview A. Connection to protective ground B. 24 V DC power supply for the AMS Asset Monitor C. CHARM Terminal Block D. CHARM Baseplate with shield connection E. 2-wire piezoelectric sensor F. Top view of the sensor connector – terminal A G.
Place the AMS Asset Monitor on a higher level than sensors installed in the machine to prevent oil from entering the AMS Asset Monitor through the cables. • Place the AMS Asset Monitor so that all cables can be led through the cable glands at the bottom of the AMS Asset Monitor. •...
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Planning the installation Installation Guide April 2020 MHM-97923-PBF MHM-97923-PBF, Rev. 1.0...
Power Module. The BASE unit provides the infrastructure that connects the CHARMs and their field signal to the integrated analytics. For communication and configuration, the AMS Asset Monitor is equipped with three Ethernet interfaces. Use two of the Ethernet interfaces to daisy chain up to eight AMS Asset Monitors.
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CHARM Terminal Blocks suitable for the selected CHARMs • Cable glands, suitable for the environmental conditions on-site • Address plug with suitable terminal block The AMS Asset Monitor supports the VI Piezo CHARM and the DeltaV hardware listed in Table 4-1. Table 4-1: Supported DeltaV devices Hardware...
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April 2020 Note The AMS Asset Monitor is shipped with dust protective caps in the cable inlets. These red colored caps are only to protect the inner parts of the AMS Asset Monitor during transport. Remove the dust caps and replace them with proper cable glands or screw plugs. See Replace the cable inlet dust caps.
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Installing AMS Asset Monitor hardware Installation Guide April 2020 MHM-97923-PBF Figure 4-2: Overview – rear side AMS Asset Monitor A. Mounting holes B. Pressure compensation vent C. Blind mounting holes with standard M8x1.25 thread MHM-97923-PBF, Rev. 1.0...
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N. Reset button with status LED O. Internal grounding terminals +24 V DC Power Module The +24 V DC Power Module is used to supply the AMS Asset Monitor including all installed CHARMs. A rea C ontrolled N etwork D aisy C hained N etwork...
Position of the mounting holes The AMS Asset Monitor has four through holes without thread and four blind holes with a standard M8 thread to mount the AMS Asset Monitor on a flat surface like a wall or on a framework.
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Installation Guide Installing AMS Asset Monitor hardware MHM-97923-PBF April 2020 Figure 4-5: Position of the four through holes for mounting A. 196 mm B. 6.5 mm C. 330 mm MHM-97923-PBF, Rev. 1.0...
C. Blind hole with M8x1.25 thread; depth: 20 mm, threaded depth: 16 mm Open the AMS Asset Monitor All work at the AMS Asset Monitor requires an open door. If the door hinders you from working at the AMS Asset Monitor, it can be completely removed.
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Figure 4-7: Position of the screws A. Screws for securing the door. 2. Swivel the door to the left to open the AMS Asset Monitor. 3. To remove the door completely, remove the circlip that secures the door from unintentional removal.
Recommended sequence for installing the AMS Asset Monitor The described installation sequence is a recommendation and can be changed to the needs of your project. Procedure 1. Remove the door of the AMS Asset Monitor. 2. Mount the AMS Asset Monitor. MHM-97923-PBF, Rev. 1.0...
11. Reattach the door. Mount the AMS Asset Monitor Prerequisites You need two people to lift the AMS Asset Monitor and fix it on the mounting place. Procedure 1. Remove the door of the AMS Asset Monitor. See Open the AMS Asset Monitor.
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Installing AMS Asset Monitor hardware Installation Guide April 2020 MHM-97923-PBF Figure 4-10: Universal mounting bracket A. Plate B. Post C. Clamping jaws D. Bolts with nuts MHM-97923-PBF, Rev. 1.0...
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April 2020 Figure 4-11: Universal mounting bracket – vertical mounting A. M8 x 1.25 x 18 mm hex head bolt (4x) for mounting the plate on the back of the AMS Asset Monitor B. M8 x 1.25 hex nut (4x) for fastening the clamping jaws C.
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D. M8 split lock washer (12x) E. M8 x 1.25 x 120 mm hex head bolt for fastening the clamping jaws F. M8 x 1.25 x 18 mm hex head bolt (4x) for mounting the plate on the back of the AMS Asset Monitor Note Ensure that the post can permanently bear the weight of the AMS Asset Monitor.
8. Tighten the bolts to fix the AMS Asset Monitor on the mounting bracket. Replace the cable inlet dust caps The AMS Asset Monitor is shipped with dust protective caps in the cable inlets. These red colored caps are only to protect the inner parts of the AMS Asset Monitor during transport.
Press the caps out from the inside or use a pair of pliers to pull them out. 2. Screw the required cable glands into the cable inlets. Ensure proper sealing of the cable glands to keep the IP protection of the AMS Asset Monitor. See documentation of the used cable glands for details.
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Installation Guide Installing AMS Asset Monitor hardware MHM-97923-PBF April 2020 Figure 4-14: Ground connection A. Grounding terminals for connecting the shields of the sensor or signal field cables B. Shield of the field cable C. Labeled internal grounding terminal D. Internal grounding terminal E.
The AMS Asset Monitor is equipped with an 100 MBit/s Ethernet switch with two RJ-45 sockets to daisy chain up to eight AMS Asset Monitors and to connect this group of daisy chained devices to an Area Controlled Network (ACN) for data exchange. Both RJ-45 sockets of the switch are equal.
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AMS Asset Monitors to avoid later cabling efforts. An Address Plug is required for the operation. With the first release of the AMS Asset Monitor the Address Plug #1 is supported. The Address Plugs #2 to #8 will also be available with a...
Follow the steps to connect an Ethernet cable: Procedure 1. Lead the Ethernet cable through a suitable cable gland at the bottom of the AMS Asset Monitor. 2. Strip the Ethernet cable in accordance to the needs of the RJ 45 plug.
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MHM-97923-PBF April 2020 Daisy-chained network In a daisy chained network, all AMS Asset Monitor are connected in series. This keeps the cabling effort low. The overall traffic is limited to 100 Mbit/s. Figure 4-16: Network topology - daisy chain A. First RJ 45 socket of the Ethernet switch (ACN/LAN) B.
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A. First RJ 45 socket of the Ethernet switch (ACN/LAN) B. Second RJ 45 socket of the Ethernet switch (ACN/LAN) C. RJ 45 socket for connection to WAN for configuration of the AMS Asset Monitor and connection to subsequent systems such as Plantweb Optics D.
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A. First RJ 45 socket of the Ethernet switch (ACN/LAN) B. Second RJ 45 socket of the Ethernet switch (ACN/LAN) C. RJ 45 socket for connection to WAN for configuration of the AMS Asset Monitor and connection to subsequent systems such as Plantweb Optics D.
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A. RJ-45 sockets of the 100 Mbit/s Ethernet switch Procedure 1. Connect the Area Controlled Network (ACN) to the Ethernet switch. 2. Connect one RJ-45 socket of the 100 Mbit/s switch of the AMS Asset Monitor to the Ethernet switch. 3. Continue with...
This section describes the general CHARM installation. The CHARMs together with their required CHARM Terminal Blocks can be installed in any arbitrary slot of the AMS Asset Monitor. You can mix and match the CHARMs and their Terminal Blocks in any order on the baseplate.
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Installing CHARMs hardware Installation Guide April 2020 MHM-97923-PBF Figure 5-2: CHARM Terminal Block installation The CHARM Terminal Block locks with an audible click. 5. Ensure that the latch of the CHARM Terminal Block is in the open position. If the latch is in the closed position, move it outwards to open it.
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7. Wire the CHARM Terminal Block according to the requirements of the installed CHARM. 8. Label the installed CHARM. See Label the installed CHARMs. 9. Continue with the installation work or close the door (see Close the AMS Asset Monitor). MHM-97923-PBF, Rev. 1.0...
Install the +24 V DC Power Module CAUTION Any work on the system may impair asset health monitoring and machine protection. Procedure 1. Open the AMS Asset Monitor (see Open the AMS Asset Monitor), if not already done. 2. Ensure that the latch is in open position as shown in Figure 5-5.
Connect a +24 V DC power supply to the power supply terminals of the AMS Asset Monitor. Connect the +24 V DC of the power supply to the + terminal of the AMS Asset Monitor and GND of the power supply to the - terminal.
Installing CHARMs hardware Installation Guide April 2020 MHM-97923-PBF 5.2.1 Connect the sensor wiring Figure 5-7: Sensor connection A. VI Piezo CHARM B. CHARM Baseplate C. CHARM Terminal Block D. 2-wire piezoelectric sensor E. Cable shield connection F. Top view of the sensor connector – terminal A G.
The DO 24 V DC High-Side CHARM is a discrete output CHARM for momentary output signals or continuous pulse outputs. The CHARM is supplied by the AMS Asset Monitor. A CHARM Terminal Block is required for the installation. If a relay output is required use the CHARM Relay Output Terminal Block.
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Connect the cable shield to a grounding terminal (see Grounding). 5. Ensure that the cable gland, where the signal cable is led through, is closed to keep the IP protection class of the AMS Asset Monitor. 6. Continue with the installation or close the door (see Close the AMS Asset Monitor).
Installation Guide Installing CHARMs hardware MHM-97923-PBF April 2020 5.3.2 Connect the relay output wiring Figure 5-9: Relay output connection A. Digital Output DO 24 V DC High-Side CHARM B. CHARM Baseplate C. CHARM Relay Output Terminal Block D. Relay output: NC (normally closed) E.
Install a DI 24 V DC Low-Side Sens CHARM The DI 24 V DC Low-Side Sens CHARM is a discrete input CHARM for sensing relay and switch contact closure. The CHARM is supplied by the AMS Asset Monitor. A CHARM Terminal Block is required for the installation. See...
Installation Guide Installing CHARMs hardware MHM-97923-PBF April 2020 5.4.1 Connect the input signal wiring Figure 5-10: Signal connection A. Digital Input DI 24 V DC Low-Side Sense (dry contact) CHARM B. CHARM Baseplate C. CHARM Terminal Block D. Field device with digital output E.
The AI 4 to 20 mA CHARM is an analog input CHARM for 4 to 20 mA signals. The CHARM is supplied by the AMS Asset Monitor. A CHARM Terminal Block is required for the installation. Self-powered or loop-powered field devices with an analog output can be connected.
Installation Guide Installing CHARMs hardware MHM-97923-PBF April 2020 5.5.1 Connect the input signal wiring – self-powered Figure 5-11: Signal connection A. Analog Input AI 4 to 20 mA CHARM B. CHARM Baseplate C. CHARM Terminal Block D. Field device with analog output E.
Connect the cable shield to a grounding terminal (see Grounding). 5. Ensure that the cable gland, where the signal cable is led through, is closed to keep the IP protection class of the AMS Asset Monitor. 6. Continue with the installation or close the door (see Close the AMS Asset Monitor).
Monitor). Install a RTD CHARM The RTD CHARM is a CHARM for temperature measurement with RTD sensors. The CHARM is supplied by the AMS Asset Monitor. A CHARM Terminal Block is required for the installation. See Installing CHARMs hardware for the general CHARM installation procedure.
Installing CHARMs hardware Installation Guide April 2020 MHM-97923-PBF 5.6.1 Connect the sensor wiring Figure 5-13: Sensor connection A. RTD CHARM B. CHARM Baseplate C. CHARM Terminal Block D. 4-wire RTD E. Cable shield connection F. 3-wire RTD G. 2-wire RTD Prerequisites •...
Monitor). Install a Thermocouple/mV input CHARM The Thermocouple/mV input CHARM is a CHARM for temperature measurement with thermocouples. The CHARM is supplied by the AMS Asset Monitor. A CHARM Thermocouple/mV Terminal Block is required for the installation. See Installing CHARMs hardware for the general CHARM installation procedure.
#1 is supported. The Address Plugs #2 to #8 will be available with a later release. Note If you plan to daisy chain AMS Asset Monitors, ensure that each AMS Asset Monitor has a unique Address Plug installed (supported with a later release, see Network connection).
Terminal Block flips in the close position. The Address Plug only fits in one direction. Install Address Plug 1 on the first AMS Asset Monitor, Address Plug 2 on the second AMS Asset Monitor, Address Plug 3 on the third AMS Asset Monitor, and so forth...
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Installation Guide Installing CHARMs hardware MHM-97923-PBF April 2020 Figure 5-17: CHARM labeling component A. Baseplate B. Protective cover C. Label D. Label support E. Hinge Procedure 1. Press the label support at the top hinge and remove it from the hinge post. 2.
Installing CHARMs hardware Installation Guide April 2020 MHM-97923-PBF 5.10 CHARM Protection Cover Use the CHARM Protection Cover to protect unused CHARM Terminal Blocks from damage. The CHARM Protection Cover does not affect the key setting on the CHARM Terminal Block. See documentation provided with the Protection Cover for installation and further details.
MHM-97923-PBF April 2020 Removing CHARMs hardware Follow these steps to remove CHARMs hardware from the AMS Asset Monitor. Note CHARMs and Terminal Blocks are hot-swappable. It is not necessary to switch off the system's power supply before installing or removing CHARMs or Terminal Blocks.
Removing CHARMs hardware Installation Guide April 2020 MHM-97923-PBF Remove a Terminal Block Follow these steps to remove a CHARM (Standard), Thermocouple/mV, Address, or Relay Output Terminal Block. Prerequisites • Suitable flat-tip screwdriver to unlock the Terminal Block. • Suitable flat-tip screwdriver for the terminal screws. DANGER Ensure that no device, such as a CHARM or an Address Plug, is installed in the Terminal Block to be removed.
Installation Guide Removing CHARMs hardware MHM-97923-PBF April 2020 7. Emerson recommends resetting the keying posts of removed CHARM Terminal Blocks to prepare it for the installation of other CHARM types. For resetting the key settings see Installing CHARMs hardware. The Thermocouple/mV Terminal Block has a fixed key setting and cannot be reset.
Version 1.0 General installation requirements The AMS Asset Monitor must be solely connected to SELV/PELV electrical circuits to meet the requirements for explosion protection. This also applies to all devices connected to the AMS Asset Monitor. Exceptions are explicitly stated. In version 1.0, the Relay Terminal Block is approved for voltages up to 250 V.
AVERTISSEMENT: LA SUBSTITUTION DE COMPOSANTS PEUT COMPROMETTRE LA SECURITE INTRINSEQUE Technical data, explosion protection The AMS Asset Monitor is checked and certified for the following, if connected to SELV/ PELV - electrical circuits for use in potentially explosive atmospheres: IECEx/ATEX/CSA...
Maintenance The AMS Asset Monitor does not require any maintenance during normal operation. Troubleshooting Follow these first troubleshooting steps in case of an unexpected behavior of an AMS Asset Monitor. Procedure 1. Connect your configuration device to the suspicious AMS Asset Monitor and open Asset Studio.
At least one of the installed CHARMs is disabled. Replacement and repair In case of a defect, several components of the AMS Asset Monitor can be replaced on-site. It is not possible to repair defective CHARMs, +24 V DC Power Modules, and AMS Asset Monitors.
Installing CHARMs hardware for details. 4. Switch the power supply of the AMS Asset Monitor on – if not already be done. 5. Check the operational readiness to complete the replacement of the CHARM. The status LED of the CHARM lights solid green if no fault is detected.
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Installation Guide April 2020 MHM-97923-PBF 2. Create a backup file of the AMS Asset Monitor, if possible. See AMS Asset Monitor operating manual. a) Connect the configuration device through the RJ 45 Ethernet connector to the AMS Asset Monitor. See Figure 4-3 for connector location.
Installation Guide Technical data MHM-97923-PBF April 2020 Technical data Only specifications with indicated tolerances or limit values are required. Data without tolerances or without error limits are informative data and not guaranteed. Technology is under constant development, and specifications are subject to change without notice. If not otherwise specified, all data refer to a nominal supply voltage of +24 V DC and an environmental temperature of +23°C .
Plug 1 to 8 Installation requires Address Terminal Block No HART support. Support of the Address Plugs #2 to #8 will be available with a later release. Dimensions and electrical data – AMS Asset Monitor Electrical data Power dissipation <15 W...
Installation Guide Technical data MHM-97923-PBF April 2020 Weight <7000 g Without packaging, +24 V DC Power Module, and all other installable parts Figure 9-1: Dimensions A. 384 mm B. 75 mm C. 123 mm D. 241 mm Dimensions and electrical data – +24 V DC Power Module Electrical data Input voltage...
Status indication Green power LED Red error LED Figure 9-2: Dimensions A. 25 mm B. 95 mm C. 113 mm Environmental conditions – AMS Asset Monitor Operating temperature -20 to +55°C Storage temperature -20 to +85°C Humidity 5 to 95%...
Installation Guide Technical data MHM-97923-PBF April 2020 Vibration 0.15 mm 10 to 58.1 Hz 20 m/s 58.1 to 150 Hz According to IEC 60068-2-6, floating sinus, 20 cycles, three axes Operating altitude <2000 m Above sea level Allowed degree of pollution Environmental conditions –...
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Technical data Installation Guide April 2020 MHM-97923-PBF MHM-97923-PBF, Rev. 1.0...
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Installation Guide MHM-97923-PBF April 2020 MHM-97923-PBF, Rev. 1.0...
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Installation Guide April 2020 MHM-97923-PBF MHM-97923-PBF, Rev. 1.0...
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Installation Guide MHM-97923-PBF April 2020 MHM-97923-PBF, Rev. 1.0...
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All rights reserved. AMS is a mark of one of the Emerson group of companies. The Emerson logo is a trademark and service mark of Emerson Electric Co. All other marks are the property of their...
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