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Larius TORNADO 2 Series Operating And Operating And Maintenance Instructions

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Summary of Contents for Larius TORNADO 2 Series

  • Page 1 ENGLISH...

  • Page 3: Table Of Contents

    WE ADVISE THE USE OF THIS EQUIPMENT ONLY BY PROFESSIONAL OPERATORS. ONLY USE THIS MACHINE FOR USAGE SPECIFICALLY MENTIONED IN THIS MANUAL. Thank you for choosing a LARIUS S.R.L. product. As well as the product purchased, you will receive a range of support services enabling you to achieve the results desired, quickly and professionally.

  • Page 4: Aworking Principle

    TORNADO 2 WORKING PRINCIPLE The LARIUS TORNADO2 unit is defined “electric piston pump”. sent to the gun through the flexible hose. An electric piston pump is used for high pressure painting without A mechanical device on the side of the reduction gear casing, air (from this process derives the term ”airless”).

  • Page 5: Cdescription Of The Equipment

    TORNADO 2 DESCRIPTION OF THE EQUIPMENT POS. POS. Description Description ON/OFF switch Recirculation tube Pressure control knob Drain valve Reduction casting Pressure transmitter Pumping group Airless manual gun High pressure fl exible hose of compensation Trigger safety clamp Suction fi lter Product fl...

  • Page 6: Dtransport And Unpacking

    Unpack the machine and verify if there PERLY. has been any damage due to transportation. In case of damage, call immediately LARIUS and the • ALWAYS FOLLOW THE INSTRUCTIONS ABOUT SAFETY Shipping Agent. All the notices about possible damage AND THE REGULATIONS IN FORCE.

  • Page 7: Fsetting-Up

    TORNADO 2 Electrical safety precautions GUN BEFORE USING THE EQUIPMENT. • Check the switch is on the "OFF" position before connecting the cable to the mains. • ALWAYS USE THE FLEXIBLE HOSE SUPPLIED WITH STANDARD KIT. THE USE OF ANY ACCESSORIES OR •...
  • Page 8 TORNADO 2 It is ADVISED to mount a high pressure manometer at the • The supply cable is provided without plug. pump outlet (see on page “Accessories”) to read the product Use a plug which guarantees the plant earthing. pressure. Only a technician or a skilled person should perform the •...
  • Page 9 TORNADO 2 WASHING OF THE NEW EQUIPMENT • Remove the suction pipe and take away the solvent tank. • The equipment has already been adjusted at our factory with light mineral oil left inside the pumping group as protection. Therefore, wash with diluent before sucking the product. •...

  • Page 10: Gworking

    TORNADO 2 WORKING START OF THE PAINTING OPERATIONS • Open the safety- relief valve (G2) (turn clockwise so as the pin slides on the cam track). • Use the tooling after performing all the SETTING UP ope- • Press the switch ON (I) of the equipment and turn a little the rations above described.

  • Page 11: Hcleaning At The End Of The Work

    TORNADO 2 CLEANING AT THE END Follow the washing procedure before using again the equipment. OF THE WORK • Reduce pressure to the minimum (turn counterclockwise the pressure control knob (H1)). • Press the switch (H2) placed on the box of the electric motor, ROUTINE MAINTENANCE to stop the equipment.

  • Page 12: Lproblems And Solutions

    TORNADO 2 PROBLEMS AND SOLUTIONS Problem Solution Cause • Check the correct connection to the • The equipment does not start • Lack of voltage; power supply; • Check the extension cable; • Considerable drops in mains voltage; • Ensure the On/Off switch is on the •...

  • Page 13: Mcorrect Procedure Of Decompression

    TORNADO 2 CORRECT PROCEDURE OF DECOMPRESSION • Insert the gun clamp (M1). • Move the switch (M2) to the OFF (0) position to stop the equipment. • Disconnect the power supply cable (M3). • Release the gun clamp (M4), point the gun at the tank of the product and press the trigger to release pressure.

  • Page 14: Group's Gaskets

    Extract the pumping group from the housing paying attention assembly. to the dowel pins. Dowel pins Clamping screws Lock nut WARNING PLATE Apparecchi per verniciatura Paint spraying units ATTENZIONE WARNING UTILIZZARE GRUPPI ELETTROGENI USE POWER UNITS WITH CON ALTERNATORE ASINCRONO ASYNCHRONOUS ALTERNATOR http: www.larius.com e-mail larius@larius.com...

  • Page 15: Cleaning And/Or Replacement Of

    TORNADO 2 CLEANING AND/OR RE- PLACEMENT OF THE PRES- SURE TRANSMITTER CHECK ON THE PRESSURE TRANSMITTER • Remove the pressure sensor from its housing and chek if the pin can move. If necessary, clean thoroughly. Before evaluating if the cause of the malfunction is due to the •...

  • Page 16: Complete Pressure Control

    TORNADO 2 COMPLETE PRESSURE CONTROL DEVICE REF. 16350 WARNING: always indicate code and quantity for each part required.
  • Page 17 TORNADO 2 Pos. Co de Description Pos. Co de Description 16336 Elastic ring 16307 Bush 16335 Washer 22059 Dowel 11955 Gasket 16310 Screws 16334 16313 Microswitch 9287 O-ring 16311 Support box 16333 Antiextrusion ring 16306 Control rod 16331 Sensor 16304 Quill 16332 Gas-ring...
  • Page 18 TORNADO 2 COMPLETE PUMPING GROUP TORNADO2 REF.16100 WARNING: always indicate code and quantity for each part required. Pos. Co de Description Packing nut 16109 16105 Complete upper seals 96205 Dowel 16033 Assembly pins 16101 Pumping case 33007 Screws 33006 Piston rod 16111 Screws Piston rod...
  • Page 19 TORNADO 2 System of assemblage Steel female ring cod. 16106 White cod. 16124 Red cod. 16104 cod. cod. Leather cod.16155 16132 16105 Red cod. 16104 White cod. 16124 Upper seals Steel male ring cod. 16108 Steel male ring cod. 16116 White cod.

  • Page 20: Filter Group

    TORNADO 2 FILTER GROUP WARNING: always indicate code and quantity for each part required. Manometer 0-400 bar code 33008 Pos. Co de Description 16201 Filter tank 96202 Spring 16205 Standard sieve 16204 Standard sieve 100 16203 Standard sieve 200 16202 Sieve support 96203 Gasket...

  • Page 21: Recirculating-Safety Valve

    TORNADO 2 RECIRCULATING-SAFETY VALVE GROUP REF. 16400 WARNING: always indicate code and quantity for each part required. Pos. Co de Description 4033 O-ring 16415 Valve housing 53007/3 O-ring 16419 Antiextrusion ring 16420 Material rod 16410 Spring 46409 Bush 16408 Dowel 16405 Knob 90018...

  • Page 22: Drive Assembly

    TORNADO 2 DRIVE ASSEMBLY...
  • Page 23 TORNADO 2 Pos. Co de Description Pos. Co de Description 16724 Complete electric motor 110V Tornado2 16026 16723 Complete electric motor - Tornado2 16028 37485 Electronic box - Tornado 16019 Bearing 16012 Bearing 8029 Screw 16016 Bearing 16029 Gearcase 91915 Thrust-bearing ball 95623 Screw...

  • Page 24: Electric Motor

    TORNADO 2 ELECTRIC MOTOR WARNING: Always indicate code and quantity for each part required. DISCONNECT THE POWER SUPPLY BEFORE CHECKING OR REPLACING THE BRUSHES • Periodically check on the wear of the pinion (at least every 1000 working hours). • Periodically check the perfect connection among all the electrical components (at least every 200 working hours).

  • Page 25: Complete Frame

    TORNADO 2 COMPLETE FRAME WARNING: always indicate code and quantity for each part required. TROLLEY MOUNTED MODEL Pos. Co de Description Pos. Co de Description 16270 Complete trolley 16240 Screw 16272 Trolley frame 8042 16271 Handle 84007 Split pin 16792 Feet 31104 Screw...

  • Page 26: Accessories

    TORNADO 2 CHASSIS MOUNTED MODEL Pos. Co de Description Complete trolley 16/34 Screw 16240 Screw 18050 Bracket 16232 Right frame 16233 Left frame 34011 Feet 16231 Shaped handle 16235 Knob 8042 ACCESSORIES WARNING: always indicate code and quantity for each part required. TROLLEY MOUNTED MODEL Pos.
  • Page 27 TORNADO 2 CHASSIS MOUNTED MODEL Pos. Co de Description Pos. Co de Description 16802 Filter 22028 Female extension 3/8" - male 1/4" 18351 Dispersion bell 16058 Pipe fi tting 18352 Breaker fl ux 18026 Delivery compensation hose length 18353 Bell pipe 15 mt 18608 Pipe fi...
  • Page 28 TORNADO 2 Code 16205: FILTRO 60 MESH Code 16204: FILTRO 100 MESH Code 270: FILTER 100 MESH Code 11250: AT 250 1/4" Code16203: FILTRO 200 MESH Code 11200: AT 250 M16x1,5 Code 271: FILTER 60 MESH PISTON GUNSTOCK FILTERS Code 85014: FILTER 40 MESH - Code 85012: FILTER 20 MESH Code 11039: Green (30M) - Code 11038: White (60M) Code 37215: FILTER 40 MESH inox - Code 37216: FILTER 20 MESH inox Code 11037: Yellow (100M) - Code 11019: Red (200M)
  • Page 29 TORNADO 2 Nozzles code 07-20 19-60 29-80 07-40 21-20 31-40 09-20 21-40 31-60 09-40 21-60 31-80 11-20 23-20 33-40 23-40 33-60 FAST-CLEAN 11-40 13-20 23-60 33-80 13-40 25-20 39-40 13-60 25-40 39-60 15-20 25-60 39-80 15-40 27-20 43-40 15-60 27-40 43-60 17-20 27-60...
  • Page 30 TORNADO 2 PLA 1/4” + FAST-CLEAN REVERSIBLE TIP INCLUDED Code 11420-11425-11430: cm 130-180-240 PLA M16x1,5 + FAST-CLEAN REVERSIBLE TIP INCLUDED Code 11421-11426-11431: cm 130-180-240 PAINT ROLLER TELESCOPIC Code 16988: Roller cover for rough surfaces Code 16997: Roller cover for smooth surfaces Code 16998: Roller cover for very smooth surfaces Code 16999: Roller cover for...
  • Page 31 TORNADO2 VERSIONS Ref. 16720 Ref. 16730 Due to a constant product improvement programme, the factory reserves the right to modify technical details mentioned in this manual without prior notice.
  • Page 32 EXCALIBUR Ref. 18600 EXCALIBUR Ref. 18601 MANUFACTURER: 23801 CALOLZIOCORTE - LECCO - ITALY - Via Stoppani, 21 Tel. (39) 0341/62.11.52 - Fax (39) 0341/62.12.43 E-mail: larius@larius.com - Internet http://www.larius.com DIRECT LINE CUSTOMERS TECHNICAL SERVICE Tel. (39) 0341/621256 Fax (39) 0341/621234...

This manual is also suitable for:

Tornado2 on trolleyTornado2 on frame

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