Hydac FCU1310 Operating And Maintenance Instructions Manual
  1. Manuals
  2. Brands
  3. Hydac Manuals
  4. Control Unit
  5. FCU 1310
  6. Operating and maintenance instructions manual

Hydac FCU1310 Operating And Maintenance Instructions Manual

Filter systems, fluidcontrol unit
Hide thumbs Also See for FCU1310:
Table of Contents

Advertisement

Quick Links

Download this manual
FCU1310
FluidControl Unit
Operating and Maintenance Instructions
English • (translation of original instructions)
Document No. : 3371346g • 1/16/2019
Follow these instructions for proper and safe use.
Keep for future reference.

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the FCU1310 and is the answer not in the manual?

Questions and answers

Related Manuals for Hydac FCU1310

Summary of Contents for Hydac FCU1310

  • Page 1 FCU1310 FluidControl Unit Operating and Maintenance Instructions English • (translation of original instructions) Document No. : 3371346g • 1/16/2019 Follow these instructions for proper and safe use. Keep for future reference.

  • Page 2: Documentation Representative

    Dipl.Kfm. Wolfgang Haering Tab. 1: Impressum 1.1 Documentation Representative The contact data of the person authorized with the documenta- tion is: Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Germany Phone: +49 6897 509 1511 Fax: +49 6897 509 1394 E-mail: guenter.harge@hydac.com...

  • Page 3: Table Of Contents

    1 Imprint ........................ 2 Documentation Representative................  2 2 General ........................ 7 Warranty...................... 7 © HYDAC FILTER SYSTEMS GMBH, 2018............  7 Using this manual.....................  8 3 Safety information .................... 10 Signal words and their meaning in the safety information and instructions ...  11 Design of Warning - / General Safety Information .........
  • Page 4 Select the operating modes / measurement method according to the pressure involved ...................... 75 7.3.1 Measuring from unpressurized containers ........ 76 7.3.2 Measuring up to max. 45 bar / 650 psi with hydraulic fluids .... 79 7.3.3 Measuring in the range 5 to 345 bar / 217 to 5000 psi with oil .. 82 BeWa FCU1310 3371346g en-us lq...
  • Page 5 11 Removing / Disposal .....................  132 12 Attachment ...................... 133 12.1 Finding spare parts / accessories .............. 133 12.1.1 Finding accessories .................  135 12.2 Finding a Customer Service team.............. 138 12.3 EC declaration of conformity ................  139 BeWa FCU1310 3371346g en-us lq...
  • Page 6 Table of Contents HYDAC FILTER SYSTEMS GMBH Glossary ........................  145 Index ........................ 146 BeWa FCU1310 3371346g en-us lq...

  • Page 7: General

    Delivery. They are made available to you at the conclusion of the contract at the latest. You will also find these under www.hydac.com -> General Terms and Conditions (T&C). 2.2 © HYDAC FILTER SYSTEMS GMBH, 2018 Distributing and copying this document and utilizing and dis- closing its content is not permitted, except where this has been agreed upon explicitly.

  • Page 8: Using This Manual

    The document no. with the index (4) is meant for identifying and reordering the manual. The index is incremented every time the manual is revised or changed. 8 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 9 The manual contains a table of contents, a list of tables and figures, an index and a glossary. You will find the following symbols in the manual as additional details: Tip for handling the product Required tools BeWa FCU1310 3371346g en-us lq 9 / 148...

  • Page 10: Safety Information

    Any residual hazards are indi- cated by the general safety information and are described in this manual. Observe all safety and warning instructions attached to the product and keep them always complete and easily legible. 10 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 11: Signal Words And Their Meaning In The Safety Information And Instructions

    NOTICE NOTICE – The signal word indicates a hazardous situation with a high level of risk, which, if not avoided, will result in damage to property. BeWa FCU1310 3371346g en-us lq 11 / 148...

  • Page 12: Design Of Warning - / General Safety Information

    These signs are listed for all safety information and instructions in these operating instructions which indicate particular haz- ards to persons, property or the environment. Danger point warning Dangerous electrical voltage warning 12 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 13 Specialist personnel - Mechanic Such persons have specific specialist training and several years' work experience. They are able to assess and perform the work assigned to them, they are also able to recognize potential hazards. BeWa FCU1310 3371346g en-us lq 13 / 148...
  • Page 14 These signs are listed for the general safety instructions in these operating instructions, for example, which indicate a par- ticular danger to persons, property or the environment. Danger due to operating pressure 14 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 15: Observe Regulatory Information

    Maintain a minimum safe distance from electrical components. For a mains voltage of up to 1000 V, the minimum safe dis- tance is 1 m. Fig. 2: Fire protection class B Fig. 3: Minimum distance for fire fighting BeWa FCU1310 3371346g en-us lq 15 / 148...

  • Page 16: Overview

    – 2 … 350 mm²/s / 33 … 1622 Sus – Automatic measurement and display of cleanliness ratings in accordance with: – ISO 4406; NAS 1638 – ISO 4406; SAE AS 4059 (D) – Measurement accuracy +/- ½ ISO code in the calibrated range 16 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 17 – Operating pressure without high-pressure adapter max. 45 bar / max. 650 psi, Operating pressure with high-pressure adapter max. 345 bar / max. 5000 psi – Integrated pump for supplying the FCU with the fluid to be analyzed BeWa FCU1310 3371346g en-us lq 17 / 148...

  • Page 18: Counting Contaminant Particles Optically (Light Blockade Procedure)

    Fig. 4: Light blockade procedure 1 Light source 2 Contaminant particle 3 Photo detector 18 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 19: Fig. 5 Signal Amplitudes

    The signal height or amplitude reflects the particle size. Thresholds are used to classify the particle sizes >2-5 µm, >5-15 µm, >15-25 µm, >25 µm or >4 µm , >6 µm >14 µm , >21 µm time Fig. 5: Signal amplitudes BeWa FCU1310 3371346g en-us lq 19 / 148...

  • Page 20: Proper/Designated Use

    10 minutes (S3 in accordance with DIN EN 60034 / VDE 0530). u Never use the FCU without a suction strainer. u Observe all the instructions contained in these Operating and Maintenance Instructions. u Comply with all inspection and maintenance work. 20 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 21: Periodic Intermittent Duty - Operating Mode S3

    , followed by the cooling-down phase (downtime) t . The relative duty cycle is 40% in relation to a useful life of 10 min- utes. BeWa FCU1310 3371346g en-us lq 21 / 148...

  • Page 22: Fig. 6 Operating Mode S3 - Periodic Intermittent Duty

    4 | Overview HYDAC FILTER SYSTEMS GMBH Nominal power, operating mode S3 t time Period Operation Cooling phase (downtime) °C (°F) Temperature Fig. 6: Operating mode S3 – Periodic intermittent duty 22 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 23: Improper Use Or Use Deviating From Intended Use

    Operation with damaged connector cable. u Operation with faulty, damaged hoses. u Modifications to the product made by the user or pur- chaser. u Operation in potentially explosive atmospheres. u Continuous operation. BeWa FCU1310 3371346g en-us lq 23 / 148...

  • Page 24: Checking The Scope Of Delivery

    - USB memory stick, with Operating and Mainte- nance Instructions (PDF file) in additional lan- guages Tab. 3: Scope of delivery A USB Bluetooth adapter for the PC is a free gift and is not part of the delivery. 24 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 25: Decoding The Model Code Label

    Model Code [} 27] Date -> Production year/week -> Part no. -> Serial no. Flow rate -> Flow rate Weight -> Weight when empty Viscosity range -> Permissible viscosity range Pressures -> Pressure specifications BeWa FCU1310 3371346g en-us lq 25 / 148...
  • Page 26 Permissible pressure at port OUTLET Temperatures -> Temperature specifications -> Permissible oil temperature range Ambient -> Permitted ambient tempera- ture range Power -> Power consumption Voltage -> Voltage Current -> Current consumption 26 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 27: Model Code

    Integrated sensor AquaSensor AS 1000 (only 131x) without Power supply adapter 100 ... 240 V AC / 50/60 Hz / 1-phase / 5000 mA (Europe, USA/Canada, UK, Australia, Japan) Fig. 7: Model Code BeWa FCU1310 3371346g en-us lq 27 / 148...

  • Page 28: Technical Data

    10 … 300 Seconds urable Tab. 4: Contamination sensor Hydraulic data Suitable Fluids Mineral oil or raffinate based on min- eral oil Hydraulic connections INLET Test connector type 1604 OUTLET DN7 nipple socket 28 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 29: Tab. 5 Hydraulic Data

    ≤ 10% Power consumption ≤ 100 W Current consumption ≤ 4 A Operating mode S3, periodic intermittent duty as per DIN EN 60034-1 / DIN VDE 0530 part 1 relating to a useful life of 10 minutes. BeWa FCU1310 3371346g en-us lq 29 / 148...

  • Page 30: Tab. 6 Electrical Data

    0 … 45 °C / 32° … 113 °F perature range Permitted storage tem- -40 … 80 °C / -40 … 176 °F perature range Permitted relative hu- max. 90%, non-condensing midity Weight when empty ≈ 13 kg Tab. 7: General data 30 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 31: Dimensions

    HYDAC FILTER SYSTEMS GMBH Overview | 4 4.7 Dimensions The FCU has the following dimensions. Fig. 8: Dimensions All dimensions in mm. BeWa FCU1310 3371346g en-us lq 31 / 148...

  • Page 32: Hydraulic Circuit

    1 INLET, gauge port type 1604 2 Suction strainer, 400 µm 3 Gear pump 4 Electric motor 5 Pressure relief valve 6 Contamination sensor 7 Counter balance valve 8 AquaSensor 9 OUTLET, DN7 quick coupling nipple 32 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 33: Opening / Closing The Case

    Open the FCU case by releasing the two clips. Fig. 10: Opening the FCU case Close the FCU using both clips. Make sure that these audibly snap into place. Fig. 11: Closing the FCU case BeWa FCU1310 3371346g en-us lq 33 / 148...

  • Page 34: How It Works

    (9) OUTLET and is routed by the return hose to a pressurized tank. Fig. 12: Hydraulic circuit The electronic evaluation module monitors: – the function of the contamination sensor – the oil flow – the function of the AquaSensor 34 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 35 The status display will indicate an error in the event that one occurs. The evaluation module will recognize when the cause of error has been corrected, and the unit will reset automati- cally and resume the measurement operation. BeWa FCU1310 3371346g en-us lq 35 / 148...

  • Page 36: Transporting / Storing The Fcu

    Let the FCU and the hoses cool down. To prepare the FCU for transport, observe the following se- quence: 1. Undo the measurement hose from the measurement point. 2. Use the switch to turn the internal pump off. 36 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 37 3. Remove the USB stick, should it be inserted. 4. Close the USB socket with the corresponding cover. 5. Remove the hose by turning counterclockwise from the INLET connection of the FCU. BeWa FCU1310 3371346g en-us lq 37 / 148...
  • Page 38 8. Close the FCU using both clips. Make sure that both clips audibly snap into place. 9. Stow the hose and the power supply in the bag. ð The FCU is ready for transport. 38 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 39: Transporting The Fcu

    Transporting / storing the FCU | 5 5.2 Transporting the FCU Transport the FCU only when it is in closed position; carry it flat or by the handle. Fig. 13: Transporting the FCU BeWa FCU1310 3371346g en-us lq 39 / 148...

  • Page 40: Storing The Fcu

    Store the FCU closed and in a horizontal position in a dry, clean place. If stored in a vertical position, the FCU must not be exposed to any shaking or vibration. Fig. 14: Storing the FCU 40 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 41: Putting The Fcu Into Operation

    ). Connect the other end with the voltage source. 2. Once the FCU is supplied with voltage, the display will show "HYDAC FCU 1###" in ticker format. Afterwards, the firmware version will be shown for 2 seconds. The internal sensors will be checked after that.

  • Page 42: Fig. 16 Disconnecting The Power Supply

    6 | Putting the FCU into operation HYDAC FILTER SYSTEMS GMBH Fig. 16: Disconnecting the power supply 42 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 43: Plug In/Detach Return Hose

    Make sure that the quick-action coupling is firmly seated. Fig. 17: Plug in return hose Put the other end of the return hose into a depressurized con- tainer or tank. Fig. 18: Detach return hose BeWa FCU1310 3371346g en-us lq 43 / 148...

  • Page 44: Configuring / Setting Fcu (Powerup)

    CALIB – Selecting the calibration type [} 49] DFAULT – Reset to default settings [} 50] CANCEL - Cancel [} 51] SAVE – Saving settings / data [} 52] Tab. 8: PowerUp Menu Press the button to switch to a sub-menu. 44 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 45: Dat.tim - Setting The Date/Time

     => year / month / day. The time uses the 24-hour format:  => hour / minute. Fig. 19: DAT.TIM – Setting the date/time Use the following buttons to set the date and time: Change the values. Change the position. Confirm the changes. Cancel and back. BeWa FCU1310 3371346g en-us lq 45 / 148...

  • Page 46: Adress - Set Bus Address

    Fig. 20: ADRESS - Set bus address Use the following buttons to set the address: Change the values. Change the position. Confirm the changes. Cancel and back. The factory setting of the bus address is: 46 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 47: Del.mem - Deleting The Measurement Report Memory

    Before deletion, back up all of the measure- ment records on the USB memory stick. Fig. 21: DEL.MEM – Deleting the measurement report memory Push the following buttons for deletion: Confirm the changes. Cancel and back. BeWa FCU1310 3371346g en-us lq 47 / 148...

  • Page 48: M.time - Set Measuring Time

    Fig. 22: M.TIME - Set measuring time Use the following buttons to set the duration of the measure- ment: Change the values. Change the position. Confirm the changes. Cancel and back. The factory setting is: 48 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 49: Calib - Selecting The Calibration Type

    – The calibration type ISO.SAE is based on ISO4406 / SAE. – The calibration type ISO.NAS is based on ISO4406 / NAS. Fig. 23: CALIB - Calibration selection Use the following buttons: Change the values. Confirm the changes. Cancel and back. BeWa FCU1310 3371346g en-us lq 49 / 148...

  • Page 50: Dfault - Reset To Default Settings

    Factory settings [} 53]. Fig. 24: DFAULT - Reset to default settings Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. 50 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 51: Cancel - Cancel

    6.3.7 CANCEL - Cancel Use CANCEL CANCEL to discard all changes and exit the menu. Fig. 25: CANCEL - Cancel Use the following buttons: Change the position. Confirm the changes. Cancel and back. BeWa FCU1310 3371346g en-us lq 51 / 148...

  • Page 52: Save - Saving Settings / Data

    Use SAVE to store all of your changes and exit the menu. Fig. 26: SAVE – Saving settings / data Use the following buttons: Change the position. Confirm the changes. Cancel and back. 52 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 53: Factory Settings

    [} 49] Bluetooth Code 0000 Connecting/Linking the FCU via Bluetooth [} 103] Tab. 9: Factory settings The names of the measurement locations as well as all other settings are not affected by the reset. BeWa FCU1310 3371346g en-us lq 53 / 148...

  • Page 54: Selecting The Measurement Location

    If the FCU is installed near the measurement point (B), avoid delayed measurement results and sedimentation (particle de- posits in the line). While installing the inlet hose INLET, make sure that no siphon (C) results. 54 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 55: Operation

    3 Fluid temperature display 4 ON / OFF switch for the internal pump 5 3-pole connection for 24 V DC supply voltage 6 Data interface DATA 7 Connection OUTLET 8 Connection INLET 9 USB interface with cover BeWa FCU1310 3371346g en-us lq 55 / 148...
  • Page 56 7 | Operation HYDAC FILTER SYSTEMS GMBH 14 Fastener for the OUTLET connection when the case is closed 15 Holding-down device 16 Bag for hoses and accessories - Bluetooth interface 56 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 57: Reading The Display And Operating The Keyboard

    Measured variable Indicates the respective measured variable pre- sented in the display, e.g.: Service variable Indicates the respective service variable presented in the display, e.g.: BeWa FCU1310 3371346g en-us lq 57 / 148...

  • Page 58: Tab. 10 Keyboard Overview

    Cancel (no values changed). Change values at the lowest levels (If you are at the lowest menu level, the display will flash). Scroll through the display. Scroll through the menu. Select positions. Tab. 10: Keyboard overview 58 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 59: Scrolling Through The Display

    2 Finding / rectifying errors [} 125] 7.1.2 Scrolling through the display Depending on the selected type of calibration ( in the Power Up menu you can scroll through the following dis- plays using the keys BeWa FCU1310 3371346g en-us lq 59 / 148...

  • Page 60: Tab. 11 Displays With Iso.sae

    The following displays are available: Display Description 3-digit ISO code SAE Class A SAE Class B SAE Class C SAE Class D SAE Max. Flow status LED current in % Tab. 11: Displays with ISO.SAE 60 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 61: Tab. 12 Displays With Iso.nas

    3-digit ISO code NAS 2-5 µm channel NAS 5-15 µm channel NAS 15-25 µm channel NAS > 25 µm channel NAS Max. LED current in % Flow status Tab. 12: Displays with ISO.NAS BeWa FCU1310 3371346g en-us lq 61 / 148...

  • Page 62: Displaying Measured Variables

    19.3% water saturation 7.1.3.5 Measured variable – Temperature The integrated AquaSensor continuously measures the fluid temperature. The output as Celsius °C or Fahrenheit °F can be set under . Example: Temperature = 37.8 °C 62 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 63: Display Service Variables

    Flow contains the display indicating whether the flow is in the permissible range. Example: Flow rate = OK 7.1.4.2 Service variable - Drive Display of the light source efficiency (1-100%) with which the ContaminationUnit currently works. Example: Light source effi- ciency = 42% BeWa FCU1310 3371346g en-us lq 63 / 148...

  • Page 64: Operating/Setting Measuring Menu

    ED.MPNT – Change name of mea- surement point [} 69] TP.UNIT - Set temperature unit [} 71] CANCEL - Cancel [} 73] SAVE – Saving settings / data [} 74] Tab. 13: Measuring Menu Press the button to switch to a sub-menu. 64 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 65: Record - Record Measurements

    Fig. 29: RECORD – Record measurements Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. Fig. 30: MPNT - xx BeWa FCU1310 3371346g en-us lq 65 / 148...
  • Page 66 Select STP.STA to create a new measurement report file in the internal measurement report memory under a new measure- ment point designation. Confirm with the button, after which the display will jump to . Confirm once more by pressing the key. 66 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 67 HYDAC FILTER SYSTEMS GMBH Operation | 7 Fig. 32: Restarting the STP.STA - measurement report Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. BeWa FCU1310 3371346g en-us lq 67 / 148...

  • Page 68: Memory - Displaying Free Measurement Report Memory

    Check the measurement report data memory regularly (depending on frequency of use) for free memory space. Fig. 33: MEMORY – Displaying the free measurement report memory Use the following buttons: Confirm the changes. Cancel and back. 68 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 69: Ed.mpnt - Change Name Of Measurement Point

    VATOR, CRANE02, etc. Fig. 34: Changing the ED.MPNT - measurement point designation Push the following buttons for deletion: Change the values. Change the position. Confirm the changes. Cancel and back. Change the values. BeWa FCU1310 3371346g en-us lq 69 / 148...
  • Page 70 The empty space is located between 9 and A and can be ad- justed only from the 6th position to the left. This means it is possible to enter a measurement point designation with less than six characters. 70 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 71: Tp.unit - Set Temperature Unit

    Fig. 35: TPUNIT – Setting the temperature unit Use the following buttons: Change the values. Change the position. Confirm the changes. Cancel and back. Fig. 36: TPUNIT – setting degrees Celsius Change the values. BeWa FCU1310 3371346g en-us lq 71 / 148...
  • Page 72 7 | Operation HYDAC FILTER SYSTEMS GMBH Change the position. Confirm the changes. Cancel and back. 72 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 73: Cancel - Cancel

    7.2.5 CANCEL - Cancel Use CANCEL CANCEL to discard all changes and exit the menu. Fig. 37: CANCEL - Cancel Use the following buttons: Change the position. Confirm the changes. Cancel and back. BeWa FCU1310 3371346g en-us lq 73 / 148...

  • Page 74: Save - Saving Settings / Data

    Use SAVE to store all of your changes and exit the menu. Fig. 38: SAVE – Saving settings / data Use the following buttons: Change the position. Confirm the changes. Cancel and back. 74 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 75: Select The Operating Modes / Measurement Method According To The Pressure Involved

    1 … 45 bar / Measuring up to max. 45 bar / 650 psi 14 … 650 psi with hydraulic fluids [} 79] 15 … 345 bar / Measuring in the range 5 to 345 bar / 217 … 5000 psi 217 to 5000 psi with oil [} 82] Tab. 14: Selecting the operating mode / measurement method BeWa FCU1310 3371346g en-us lq 75 / 148...

  • Page 76: Measuring From Unpressurized Containers

    2 Measuring from unpressurized containers [} 76] 7.3.1 Measuring from unpressurized containers For the measurement of permissible oil from depressurized containers, proceed as follows: Required hoses: -Return hose -Suction hose Fig. 39: Operating mode - Measurement at 0 bar 76 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 77 1. Connect the suction hose (color: clear transparent) with the INLET of theFCU. Place the other end of the suction hose (color: clear transparent) into a depressurized container. ð This completes the hydraulic installation. BeWa FCU1310 3371346g en-us lq 77 / 148...
  • Page 78 7 | Operation HYDAC FILTER SYSTEMS GMBH 2. Switch on the internal pump. ð The FCU will start with the measurement. 78 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 79: Measuring Up To Max. 45 Bar / 650 Psi With Hydraulic Fluids

    Never seal the connection OUTLET. u Put the free end of the OUTLET return hose into an un- pressurized container. u When operating, always observe the permissible operating pressure. Required hoses: -Return hose -High-pressure hose BeWa FCU1310 3371346g en-us lq 79 / 148...
  • Page 80 650 psi, then use the high-pressure adapter. 2. Connect the entry hose (color: black) with the INLET connection of the FCU (1). Rotate the measurement coupling clockwise (2) to the connection and tighten it by hand. 80 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 81 3. Connect the other end of the INLET pressure hose to the measurement point of the system. 4. Switch on the internal pump. ð The hydraulic installation of the FCU is complete. The FCU will start with the measurement. BeWa FCU1310 3371346g en-us lq 81 / 148...

  • Page 82: Measuring In The Range 5 To 345 Bar / 217 To 5000 Psi With Oil

    Put the free end of the OUTLET return hose into an un- pressurized container. u When operating, always observe the permissible operating pressure. Required hoses / adapters: Return hose High-pressure hose High-pressure adapter 82 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 83 15 … 345 bar / 217 … 5000 psi. WARNING! If the pressure is greater than 345 bar / 5000 psi, abort the measurement attempt. 2. Screw the high-pressure adapter onto the INLET con- nection of the FCU. BeWa FCU1310 3371346g en-us lq 83 / 148...
  • Page 84 4. Connect the other end of the INLET pressure hose to the measurement point of the system. 5. Switch on the internal pump. ð The hydraulic installation of the FCU is complete. The FCU will start with the measurement. 84 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 85: Performing Measurements

    2. After the set measurement time, the result is shown on the display, and the status LED lights up green perma- nently. 3. Switch the pump off after 4 minutes. ð The measurement is complete. BeWa FCU1310 3371346g en-us lq 85 / 148...

  • Page 86: Restarting/Resetting

    To restart or reset the FCU, remove the power supply to the FCU for 10 seconds. Press the catch (1) on the connector and then pull (2) the con- nector out. Insert the connector into the socket until it audibly snaps in. 86 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 87: Using The Batterypack (Accessory)

    (3) during transport. Fig. 42: BatteryPack overview 1 BatteryPack 2 Indexing plunger 3 Mounting rails For operation with the BatteryPack, fit the connector into the socket labeled DC IN of the FCU. BeWa FCU1310 3371346g en-us lq 87 / 148...
  • Page 88 7 | Operation HYDAC FILTER SYSTEMS GMBH Fig. 43: BatteryPack in operation 88 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 89: Removing / Inserting The Batterypack

    Guide the BatteryPack down to the lower stop in the guide rails (2). Release the locking pin (3). A spring will return the lock- ing pin to its original position, thus securing the Battery- Pack. Check the BatteryPack is sufficiently tight/secured. BeWa FCU1310 3371346g en-us lq 89 / 148...
  • Page 90 7 | Operation HYDAC FILTER SYSTEMS GMBH 4. Insert the connector into the socket on the BatteryPack. ð The BatteryPack is securely stored and ready for trans- portation or operation. 90 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 91 Slide the BatteryPack upwards (2). 7. Pull the BatteryPack up and out of the mounting rails. Then insert the connector back into the socket on the BatteryPack. ð The BatteryPack is removed from the FCU. BeWa FCU1310 3371346g en-us lq 91 / 148...

  • Page 92: Extracting The Internal Measured Value Memory

    DATA interface [} 93] USB interface Extracting / copying measure- ment reports via USB interface [} 96] Bluetooth interface Measurement reports via Blue- tooth interface [} 102] Tab. 15: Extracting the measured value memory 92 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 93: Extracting Measurement Reports Via Data Interface

    The FCU has one DATA interface for conveying the measure- ment reports. The DATA interface communicates in the HSI protocol. 7.7.1.1 Pins used on the DATA interface (HYDAC Sensor Interface HSI) The HSI interface has connection plug M12x1, 5-pole, in ac- cordance with DIN VDE 0627.
  • Page 94 7 | Operation HYDAC FILTER SYSTEMS GMBH 7.7.1.2 Connecting the FCU with CSI-B-2 The FCU can be connected to a PC using the CSI-B-2 kit. Fig. 45: FCU <-> CSI-B-2 94 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 95 - HMG 510 (with firmware version 2, release 15 or higher) - HMG 3000 (with firmware version 2, release 1 or higher) - HMG 4000 See the operating instructions for the HMG for further details. Fig. 46: FCU<->HMG BeWa FCU1310 3371346g en-us lq 95 / 148...

  • Page 96: Extracting / Copying Measurement Reports Via Usb Interface

    You will find details of this in the documentation of your operating system. Compatibility with other USB memory sticks cannot be guaranteed as the FCU communi- cates directly with the microprocessor. This 96 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 97 We recommend using the HYDAC USB mem- ory stick, which we successfully tested for many PC/operating system combinations. HYDAC accepts no guarantee or liability for the functionality and compatibility of the USB mem- ory stick with your system. We do not offer sup- port or replacements in this case.
  • Page 98 4. You can see the number of the measurement records to be copied in the left display (example: 339) You can detect the number of records in the right display (example: 4). 98 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 99 6. Close the cover to the USB socket (1) by turning it clock- wise (2). ð The measurement reports from the internal measured data memory were copied to the USB memory stick. BeWa FCU1310 3371346g en-us lq 99 / 148...
  • Page 100 FCU. The download will start automatically. ->a. If the error recurs -> go to step 10. ->b. If the error does not recur -> go to step 11. Contact the HYDAC Service Department. 100 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 101 HYDAC FILTER SYSTEMS GMBH Operation | 7 Description The download has been successfully completed. BeWa FCU1310 3371346g en-us lq 101 / 148...

  • Page 102: Measurement Reports Via Bluetooth Interface

    (e.g. WLAN), the maximum data transfer rate is 732.2 kBit/s Class 3 a maximum power of 1 mW or 0 dBm is sufficient for a 10 m area outdoors. This distance is strongly dependent on disruptions and obstacles in the vicinity. Fig. 47: Bluetooth interface 102 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 103: Tab. 17 Bluetooth Code/Password

    There are a multitude of Bluetooth modules and software driv- ers on the market that do not completely fulfill the specifica- tions of IEEEE 802.15. The Bluetooth Code/Password for connecting pairs = 0000 Tab. 17: Bluetooth Code/Password BeWa FCU1310 3371346g en-us lq 103 / 148...

  • Page 104: Evaluating Measurement Records

    For each new record, the number on the counter is increased by one. _ MM _ DD . Incremental number _ 08 _ 21 . 026 _ 08 _ 22 . 027 104 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 105: Tab. 18 Example: Measurement Report File Names

    HYDAC FILTER SYSTEMS GMBH Operation | 7 _ MM _ DD . Incremental number _ 08 _ 23 . 028 Tab. 18: Example: Measurement report file names BeWa FCU1310 3371346g en-us lq 105 / 148...

  • Page 106: Opening The Measurement Report

    Details regarding the "State" column can be found in the Find- ing / rectifying errors [} 125] chapter. The values for SAE A-D or NAS 2-25 as well as the tempera- ture units are defined by the FCU settings. 106 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 107: The Measurements Are Shown As Dates

    Text conversion assistant - step 1 of 3 Separated Continue > 3. The Text Conversion Wizard appears. 4. Text Conversion Wizard – Step 1 of 3. Check the settings. Confirm the window by pressing the "Next >" button. BeWa FCU1310 3371346g en-us lq 107 / 148...
  • Page 108 5. Text Conversion Wizard – Step 2 of 3. Check the settings. Confirm the window by pressing the "Next >" button. Text conversion assistant - step 3 of 3 Standard Other 6. Text Conversion Wizard – Step 3 of 3. Press the "Next" button. 108 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 109 Text conversion assistant - step 3 of 3 Data format of the columns Standard Finish 8. Click on the "Finish" button, to complete the import of the measurement data. ð The decimal points will now be presented correctly. BeWa FCU1310 3371346g en-us lq 109 / 148...

  • Page 110: Evaluating/Reading Measurement Reports With Flumos

    You can obtain FluMoS professional as an accessory for an additional charge. See chapter Finding accessories [} 135]. You can get FluMoS mobile for your Android mobile device on the Google Play Store. 110 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 111: Performing Maintenance

    8.1 Maintenance table Additional infor- mation FCU flushing Cleaning the FCU 8.4.1 Cleaning/chang- ing the strainer 8.4.2 Cleaning / chang- ing the flow con- trol valve Calibrating FCU BeWa FCU1310 3371346g en-us lq 111 / 148...

  • Page 112: Clean The Suction Strainer

    To check/clean the suction strainer, proceed as follows: ü Remove all of the hydraulic and electrical connections to the FCU. 1. Loosen the INLET connector with a wrench (  = 19 mm) by turning it counterclockwise. 112 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 113 6. Before reassembly, check that the sealing ring for the connector is undamaged. Replace it if necessary. 7. Moisten the sealing ring (C) with fluid before screwing it into place. BeWa FCU1310 3371346g en-us lq 113 / 148...
  • Page 114 10. Using a wrench (  = 19 mm) to tighten the INLET con- nector by turning it clockwise. Tighten the connector with a torque of 25 Nm. ð The replacement / cleaning of the suction strainer is com- plete. 114 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 115: Calibrating Fcu

    Calibrate the FCU in accordance with ISO 9000 for device measurement. We recommend a recalibration of the FCU at least every 3 years. For calibration, contact HYDAC Service; the locations in your area can be found on our homepage under www.hydac.com. BeWa FCU1310 3371346g en-us lq...

  • Page 116: High-Pressure Adapter Maintenance

    Clean this strainer (B) in the high-pressure adapter at least ev- ery six months, or more frequently if heavy soiling makes it necessary. Fig. 51: Cleaning / changing the strainer in the high pressure adapter A Test point 116 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 117 Replace it/them if necessary. 5. Screw in the coupling (A) in clockwise direction and tighten it to 25 Nm. ð The cleaning / replacement of the strainer is complete. The high-pressure adapter is ready for operation. BeWa FCU1310 3371346g en-us lq 117 / 148...

  • Page 118: Cleaning / Changing The Flow Control Valve

    Fig. 52: Cleaning / changing the flow control valve in the high pressure adapter A Test point B Strainer C Flow control valve D Screw connection 118 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 119 7. Then check the sealing ring on the coupling (A) for dam- age. Replace it if necessary. 8. Turn the coupling (A) in a clockwise direction and tighten to 25 Nm. BeWa FCU1310 3371346g en-us lq 119 / 148...
  • Page 120 8 | Performing maintenance HYDAC FILTER SYSTEMS GMBH ð The cleaning / replacement of the flow control valve is complete. The high-pressure adapter is ready for opera- tion. 120 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 121: Rinsing / Cleaning The Fcu

    Never flush the FCU with universal thinners or other de- greasing fluids. Flush the FCU as described below: 1. Put approx. 0.5 liters of filtered oil into a clean container. BeWa FCU1310 3371346g en-us lq 121 / 148...
  • Page 122 3. Mount the suction hose on the INLET connection of the FCU. Place the suction hose into the reservoir with filtered fluid. 4. Use the switch on the FCU to turn its pump on. 122 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 123 These values are not correct, but nonetheless should drop during the flushing procedure. 6. Once the 0.5 liters have been sucked up, switch off the pump. ð The FCU flushing procedure is complete. The FCU is ready for operation. BeWa FCU1310 3371346g en-us lq 123 / 148...

  • Page 124: Cleaning The Fcu

    9.2 Cleaning the FCU Clean the control panel and the case with a clean, moist cloth. NOTICE Chemical or abrasive cleaning agents The operating interface will be damaged/destroyed u Use only water. 124 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 125: Finding / Rectifying Errors

    Solution Possible causes Status LED Display Error code LED: Off No display Check the power supply to the FCU. Status LED: No function Contact the HYDAC Service Display: Department. Error code: - BeWa FCU1310 3371346g en-us lq 125 / 148...
  • Page 126 The FCU is in an undefined cycles until measured values state. are again shown. Display: Error code: 2 LED: Red The FCU is above its range Filter the oil to improve its of measurement cleanliness. > ISO 25/24/23. 126 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 127 If the fault recurs, contact HY- DAC service department. Display: Error code: 3 LED: Red The contamination sensor Restart the unit. See Restart- is causing a moderate er- ing/resetting [} 86] Status LED ror. BeWa FCU1310 3371346g en-us lq 127 / 148...
  • Page 128 Error code: 2 LED: Red No AquaSensor is con- Restart the unit. See Restart- nected. ing/resetting [} 86] Status LED: If the fault recurs, contact HY- DAC service department. Display: Error code: 3 128 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 129 DAC service department. Display: Error code: 3 LED: Red The FCU has a moderate Restart the unit. See Restart- fault. ing/resetting [} 86] Status LED If the fault recurs, contact HY- DAC service department. BeWa FCU1310 3371346g en-us lq 129 / 148...

  • Page 130: Tab. 20 List Of Disruptions/Errors

    Possible causes Status LED Display Error code Display: Error code: 3 LED: Red The FCU has a major fault. Contact the HYDAC Service Department. Status LED Display: Error code: 3 Tab. 20: List of disruptions/errors 130 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 131 HYDAC FILTER SYSTEMS GMBH Finding / rectifying errors | 10 See also 2 Restarting/resetting [} 86] BeWa FCU1310 3371346g en-us lq 131 / 148...

  • Page 132: Removing / Disposal

    – Dispose of the fluid / operating medium that has been drained in an environmentally friendly manner. – After dismantling the product and separating its various materials into categories, dispose of all parts in an envi- ronmentally friendly manner. 132 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 133: Attachment

    349151 transparent, length = 2 m Suction strainer, 400 µm (for 278475 INLET port) Seal ring for measurement 607755 point union INLET (Ø 21 mm, according to DIN3869) High-pressure adapter, 3364502 complete BeWa FCU1310 3371346g en-us lq 133 / 148...
  • Page 134 Operating and Maintenance 3371346 Instructions (this document) Quick start manual 3546511 Power adapter (without con- 6059933 nector cable) Primary: 100-240 V AC Secondary: 24 V DC, 5A, Cable with 3-pole connec- tor, Length = 1.6 m 134 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 135: Finding Accessories

    8A fuse, Length = 10 m 12V/24 V DC cable with uni- 3524138 versal plug, including 8A fuse, Length = 1 m Fuse 8 A for universal plug 6052824 (Ø 6 x 25 mm, according to DIN 72581) BeWa FCU1310 3371346g en-us lq 135 / 148...
  • Page 136 6019456 screened, with 5-way elbow female connector, open ca- ble end, length 5 m (ZBE 08S-05) Connection cable, 6023102 screened, with 5-way elbow female connector, open ca- ble end, length 10 m (ZBE 08S-10) 136 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 137: Tab. 22 Finding Accessories

    Connection cable with 5- 6053924 pole female connector <-> 5-pole male connector, Length 3 m (ZBE 30-03) Connection cable with 5- 6040852 pole female connector <-> 5-pole male connector, Length 5 m (ZBE 30-05) Tab. 22: Finding accessories BeWa FCU1310 3371346g en-us lq 137 / 148...

  • Page 138: Finding A Customer Service Team

    Homepage: www.hydacusa.com Tab. 24: Customer service USA HYDAC PTY LTD 109 Dohertys Road, P.O. Box 224 3025 Altona North Australia Phone: +61 392 728 900 Fax: +61 393 698 912 E-mail: info@hydac.com.au 138 / 148 BeWa FCU1310 3371346g en-us lq...

  • Page 139: Ec Declaration Of Conformity

    Tab. 26: Customer Service Brazil 12.3 EC declaration of conformity The CE declaration of conformity can be found in the Technical Documentation that is part of the scope of delivery for the product. BeWa FCU1310 3371346g en-us lq 139 / 148...
  • Page 140 ADRESS - Set bus address ..............Fig. 21 DEL.MEM – Deleting the measurement report memory......Fig. 22 M.TIME - Set measuring time..............Fig. 23 CALIB - Calibration selection ..............Fig. 24 DFAULT - Reset to default settings............140 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 141 FCU <-> CSI-B-2 ..................Fig. 46 FCU<->HMG .................... Fig. 47 Bluetooth interface ................... 102 Fig. 48 Explorer presentation of measurement record directories ....... 104 Fig. 49 View of measurement report in Excel............106 BeWa FCU1310 3371346g en-us lq 141 / 148...
  • Page 142 High-pressure adapter................116 Fig. 51 Cleaning / changing the strainer in the high pressure adapter ....116 Fig. 52 Cleaning / changing the flow control valve in the high pressure adapter . 118 142 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 143 List of disruptions/errors ................125 Tab. 21 Locating spare parts ................. 133 Tab. 22 Finding accessories.................. 135 Tab. 23 Customer service in Germany ..............138 Tab. 24 Customer service USA ................138 BeWa FCU1310 3371346g en-us lq 143 / 148...
  • Page 144 Index of Tables HYDAC FILTER SYSTEMS GMBH Tab. 25 Customer Service Australia ..............138 Tab. 26 Customer Service Brazil ................139 144 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 145 This measure will lead to a power failure for the parts of the BeWa FCU1310 3371346g en-us lq 145 / 148...
  • Page 146  20 RECORD  65 SAVE  52, 74 STP.STA  66 exclusion of liability  7 Periodic intermittent duty  21 Person authorized with the documenta- Flash point  20 tion  2 PowerUp Hotline  138 Hydraulic circuit  32 146 / 148 BeWa FCU1310 3371346g en-us lq...
  • Page 147  47 DFAULT  50 M.TIME  48 Menu  44 SAVE  52, 74 Service  138 Servicepartners  138 Support  138 Terms and Conditions  7 Terms of Delivery  7 Useful life  21 Warranty  7 Water saturation  16 BeWa FCU1310 3371346g en-us lq 147 / 148...

Table of Contents