Related Manuals for Hydac FMM-O-M Series
Summary of Contents for Hydac FMM-O-M Series
- Page 1 FMM-O-M FluidMonitoring Module Installation and Maintenance Instructions English (translation of original instructions) Documentation no.: 3874983 (Valid from series no.: 0002S01827N0000401)
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Page 2: Imprint
Court of Registration: Saarbrücken, HRB 17216 Executive director: Mathias Dieter, Dipl.Kfm. Wolfgang Haering Documentation Representative Mr. Günter Harge c/o HYDAC International GmbH, Industriegebiet, 66280 Sulzbach / Saar Telephone: ++49 (0)6897 509 1511 Telefax: ++49 (0)6897 509 1394 E-Mail: guenter.harge@hydac.com © HYDAC FILTER SYSTEMS GMBH All rights reserved. -
Page 3: Table Of Contents
Documentation Representative Content Imprint......................2 Documentation Representative ..............2 Preface......................5 Customer service..................6 Modifications to the Product ................6 Warranty ......................6 Using the documentation ................7 Safety Information and Instructions............8 Hazard symbols...................8 Signal words and their meaning in the safety information and instructions ....................9 Structure of the safety information and instructions........9 Observe regulatory information ..............10 Proper/Designated Use ................10 Improper Use or Use Deviating from Intended Use ........11... - Page 4 Documentation Representative Decommissioning the FMM................24 Disposing of the FMM.................24 Contact/Service...................25 Spare Parts and Accessories..............26 Spare Parts....................26 Accessories ....................27 Technical data .....................28 Model Code....................29 Index ......................30 FMM-O-M Page 4 / 32 en(us) MoWa FMM-O-M 3874983 en(us) 2013-09-16.doc 2013-09-16...
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Page 5: Preface
If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51... -
Page 6: Customer Service
After modification or repair work that affects the safety of the product has been carried out on components, the product may not be returned to operation until it has been checked and released by a HYDAC technician. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 7: Using The Documentation
Documentation Representative Using the documentation Note that the method described for locating specific information does not release you from your responsibility of carefully reading these instructions prior to starting the unit up for the first time and at regular intervals in the future. What do I want to know? I determine which topic I am looking for. -
Page 8: Safety Information And Instructions
Safety Information and Instructions Safety Information and Instructions The module was built according to the statutory provisions valid at the time of delivery and satisfies current safety requirements. Any residual hazards are indicated by safety information and instructions and are described in the operating instructions. Observe all safety and warning instructions attached to the module. -
Page 9: Signal Words And Their Meaning In The Safety Information And Instructions
Safety Information and Instructions Signal words and their meaning in the safety information and instructions DANGER DANGER indicates a danger with a high risk and which will lead to death or serious injury if not avoided. WARNING WARNING indicates a danger with a medium risk and which can lead to death or serious injury if not avoided. -
Page 10: Observe Regulatory Information
Safety Information and Instructions Observe regulatory information Also observe the following regulatory information and guidelines: • Legal and local regulations for accident prevention • Legal and local regulations for environmental protection • Country-specific regulations, organization-specific regulations Proper/Designated Use Use the module only for the application described in the following: The FluidMonitoring Module FMM is for monitoring solid particle contamination in hydraulic systems. -
Page 11: Improper Use Or Use Deviating From Intended Use
Any use extending beyond or deviating therefrom shall not be considered intended use. HYDAC Filter Systems GmbH will assume no liability for any damage resulting from such use. The user alone, shall assume any and all associated risk Improper use may result in hazards and/or will damage the module. -
Page 12: Qualifications Of Personnel / Target Group
Safety Information and Instructions Qualifications of personnel / target group Persons who work on the module must be aware of the associated hazards when using the module. Operating and specialist personnel must have read and understood the operating instructions, in particular the safety information and instructions, and applicable regulations before beginning work. -
Page 13: Unpacking The Fmm
Unpacking the FMM Activity Person Knowledge Transport / storage Auxiliary • No specialist knowledge personnel required • Safe handling/use of tools Hydraulic / electrical Specialist installation, personnel • Fitting and connection of first commissioning, hydraulic lines and pipelines and connections maintenance, •... -
Page 14: Storing The Fmm
Storing the FMM Storing the FMM Store the FMM in a clean, dry place, in the original packing if possible. Do not remove the packing until you are ready to install the unit. Always store the FMM in a horizontal or vertical position on the block, without its original packaging. -
Page 15: Checking The Scope Of Delivery
Checking the scope of delivery Checking the scope of delivery The FluidMonitoring Module FMM comes packed and factory-assembled. Before commissioning the FMM, check the contents of the package to make sure it has not been damaged during transport and that it is complete. The following items are supplied: Qty. -
Page 16: Fmm Features
FMM Features FMM Features The FluidMonitoring Module FMM Series combines HYDAC's Condition Monitoring Products ContaminationSensor CS 1000 and AquaSensor AS 1000 in one system. The FMM is used as a robust and stationary system for the online measurement of solid particle contamination and, depending on the equipment, water content in hydraulic and lubricant fluids (e.g. -
Page 17: Components
FMM Features Components The FMM has the following components, depending on the version: Item Designation FMM-O-M-... connection block ContaminationSensor CS 1000 series AquaSensor AS 1000 series or AquaSensor AS 3000 series or No additional sensor INLET (IN), with test connector type 1604 or G ¼ according to ISO 228 OUTLET (OUT), with test connector type 1604 or G ¼... -
Page 18: Dimensions
Dimensions Dimensions The FMM has the following dimensions, depending on the version and additional sensor: Hydraulic diagram The FMM has the following hydraulic diagram, depending on the version and additional sensor: FMM-O-M Page 18 / 32 en(us) MoWa FMM-O-M 3874983 en(us) 2013-09-16.doc 2013-09-16... -
Page 19: Attaching The Fmmp Mechanically
Attaching the FMMP mechanically Attaching the FMMP mechanically We recommend installing the unit vertically, so that the flow direction is from bottom to top. When selecting the installation site, check the ambient conditions such as temperature, dust, water, etc. The CS features a protection rating of IP 67 according to DIN 40.050 / EN60.529 / IEC 529 / VDE 0470 The FMM can be mounted as follows:... -
Page 20: Fmm Hydraulic Installation
FMM hydraulic installation FMM hydraulic installation To minimize measurement errors resulting from trapped air in the system, we recommend that the flow direction through the FMM is from bottom (IN) to top (OUT). Determine the operating pressure of the hydraulic system and see whether it is within the permissible flow range for the FMM inlet. -
Page 21: Connecting Fmm With The Hydraulic System
Connecting FMM with the hydraulic system Connecting FMM with the hydraulic system WARNING Hydraulic systems are under pressure Danger of bodily injury The hydraulic system must be depressurized ► before performing any work on the hydraulic system. If there are particles larger than 400 microns in the hydraulic system, or if this is to be expected, place a strainer (e.g. -
Page 22: Setting Flow Rate
Setting flow rate Setting flow rate Set the flow rate through the FMM in the permissible measurement range of the ContaminationSensor CS 1000 between 30 to 500 ml/min. Set the flow rate at the throttle valve. To set the flow rate, proceed as follows: Connect the CS to a voltage source. -
Page 23: Error Messages / Troubleshooting
Error messages / Troubleshooting Error messages / Troubleshooting The following error message may result when the CS1000 is combined with the FMM connection block. LED Blink code / Status To do Display / Analog output / Switch out Check flow If the oil quality is below the measurement limit... -
Page 24: Decommissioning The Fmm
Decommissioning the FMM Decommissioning the FMM To decommission the unit, proceed as follows: Remove the plug from the sensor(s). Depressurize the system. Remove the connected hoses/piping from the FMM. Remove the FMM. Disposing of the FMM Dispose of the packaging material in an environmentally friendly manner. After dismantling the module and separating its various materials, dispose of it in an environmentally friendly manner. -
Page 25: Contact/Service
Regular inspection and maintenance work is indispensable for ensuring trouble-free operation and long service life for your FluidAqua Mobil. Our HYDAC Servicenter offers you these tasks within agreed-upon time frames and at fixed prices. HYDAC SERVICE GMBH Friedrichsthaler Straße 15a, Werk 13... -
Page 26: Spare Parts And Accessories
Spare Parts and Accessories Spare Parts and Accessories Spare Parts Description Part no. Manifold block Throttle valve 557654 ContaminationSensor CS 1000 series (type depending on the design) Fixing screws for CS 1000 602863 O-ring (FPM) 6003048 between CS 1000 and FMM connection block AquaSensor AS 1000 series AquaSensor AS 3000 series Test point type 1604 (FPM) -
Page 27: Accessories
Spare Parts and Accessories Accessories Description Part no. Socket plug (female), 8-pin, 3281243 M12x1, with screw clamp Socket plug (female) with 2 m 3281220 line, shielded, 8-pole, M12x1 Socket plug (female) with 5 m 3281239 line, shielded, 8-pole, M12x1 Extension cable 5 m, socket plug (female) 8-pole, 3281240 M12x1 / socket plug (male) 8-... -
Page 28: Technical Data
Technical data Technical data Technical Data FMM Mounting position vertical, with the direction of flow from bottom to top. Operating pressure 15 bar / 217 psi Differential pressure ≥ 1 bar (recommended ≥ 6 bar) Connectors (IN / OUT) Test point type 1604 or thread G 1/4 according ISO 228 Sealing material Permissible viscosity range... -
Page 29: Model Code
Model Code Model Code FMM - O - M - 0 - CS1220 - A - AS - 0 - 0 - 0 / 000 Product = FluidMonitoring Module Hydraulic application = Offline, Bypass flow circulation < 15 bar Sensor combination = CS 1000 + AS 1000 Seal = FPM... -
Page 30: Index
Index Index 17, 20, 21, 28 INLET .............14, 17 installing .............. 19 Accessories ..........26, 27 ........17, 19, 20, 21, 23, 28, 29 Ambient temperature range ......28 AquaSensor ..........16, 17, 26 Auxiliary personnel ..........13 Maintenance ........... 1, 15 Model code ............ - Page 32 HYDAC FILTER SYSTEMS GMBH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 (Sales Department) Internet: www.hydac.com Email: filtersystems@hydac.com...
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