Related Manuals for Hydac FluidMonitoring FMM-P-L Series
Summary of Contents for Hydac FluidMonitoring FMM-P-L Series
- Page 1 FMM-P-L ... /060 FluidMonitoring Module Operating and maintenance instructions English (translation of original instructions) Document No.: 3462890...
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Page 2: Trademarks
HYDAC Filter Systems GmbH all rights reserved All rights reserved. This manual may not be reproduced in part or whole without the explicit written agreement from HYDAC Filter Systems. Contraventions are liable to compensation. Exclusion of liability We made every endeavor to ensure the accuracy of the contents of this document. -
Page 3: Table Of Contents
Performing maintenance ..................20 Maintenance interval..................... 20 Changing the Filter Element ................. 21 Decommissioning the FMM-P-L ................22 Disposing of the FMM-P-L ..................22 Spare parts and accessories................. 23 HYDAC Filter Systems GmbH Page 3 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... - Page 4 FMM-P-L Contents Technical Data ......................24 Customer Service....................24 HYDAC Filter Systems GmbH Page 4 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08...
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Page 5: Preface
Consequently, there might be deviations in technical details, illustrations and dimensions. If you discover errors while reading the documentation or have suggestions or other useful information, please don’t hesitate to contact us: HYDAC Filter Systems GmbH Technische Dokumentation Postfach 12 51 66273 Sulzbach / Saar... -
Page 6: Customer Service
When making modifications or performing repair work to components affecting the safety of the product, the product may not be put back into operation until it has been examined and released by a HYDAC representative. Please notify us immediately of any modifications made to the product whether by you or a third party. -
Page 7: Using The Documentation
The documentation number with its index enables you to order another copy of the operating and maintenance instructions. The index is incremented every time the manual is revised or changed. HYDAC Filter Systems GmbH Page 7 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc... -
Page 8: Safety Information And Instructions
FMM-P-L made by the user or purchaser • Improper monitoring of unit components that are subject to wear and tear • Improperly performed repair work HYDAC Filter Systems GmbH Page 8 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 9: Explanation Of Symbols And Warnings
Improper use may result in hazard to life and limb. Example of improper use: • Improper connection of the pressure and return lines of the FMM-P-L. HYDAC Filter Systems GmbH Page 9 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 10: Informal Safety Precautions
Any loose connections or damaged cables are to be replaced immediately. WARNING Hydraulic systems are under pressure Bodily injury ► The hydraulic system must be depressurized before performing any work on the hydraulic system. HYDAC Filter Systems GmbH Page 10 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 11: Training And Instruction Of Personnel
The prescribed adjustment, maintenance/servicing and inspection work is to be conducted in a timely fashion. Any screwed fittings which have been undone/removed are to be checked to see that they have been properly resecured. HYDAC Filter Systems GmbH Page 11 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 12: Modifications To The Fmm-P-L
Do not make any modifications (design modifications, extensions) to the FMM-P-L without the prior consent of the manufacturer. Any modifications require written permission from HYDAC Filter Systems GmbH. Immediately replace any machine components which are not in perfect condition. Use only original spare parts. Non-OEM components have no guarantee that they have been designed and manufactured so as to comply with loading and safety requirements. -
Page 13: Checking The Scope Of Delivery
Operating and maintenance instructions AS1000 CD-ROM with: - Software CoCoS 1000 - Operation and maintenance instructions CS 1000 CD-ROM with FluMoS Light software Calibration certificate CS1000 HYDAC Filter Systems GmbH Page 13 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 14: Fmm Features
FMM-P-L FMM Features FMM Features The FluidMonitoring Module FMM-P-L Series combines HYDAC's Condition Monitoring Products ContaminationSensor CS 1000 and AquaSensor AS 1000 in one system. The FMM-P-L is used as a robust and stationary system for online measurement of solid particle contamination and water content in hydraulic and lubricant fluids (e.g. -
Page 15: Hydraulic Schematic
FMM-P-L Hydraulic schematic Hydraulic schematic Dimensions ≈ ≈ 120 ø 6,6 HYDAC Filter Systems GmbH Page 15 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 16: Fmm-P-L Components
Outlet (OUT), female thread G ¼ according to ISO 228 Test connection (TP1), test connector Type 1620 Test connection (TP2), test connector Type 1620 Filter element (installed) HYDAC Filter Systems GmbH Page 16 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 17: Attaching The Fmm-P-L Mechanically
Fastening can be carried out by means of the four holes in the installation block with 4 M6 screws in accordance with ISO= 4762 (minimum length 80 mm). HYDAC Filter Systems GmbH Page 17 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc... -
Page 18: Fmm-P-L Hydraulic Installation
FMM-P-L hydraulic installation To minimize measurement errors resulting from trapped air in the system, we recommend the flow direction through the FMM-P-L from bottom (IN) to top (OUT). HYDAC Filter Systems GmbH Page 18 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc... -
Page 19: Connecting The Fmm-P-L With The Hydraulic System
We recommend an internal Ø ≥ 4 mm for the jpressure line in order to prevent particle deposits. Now connect the other end of the measurement line to the measurement point. The hydraulic installation of the FMM-P-L is now complete. HYDAC Filter Systems GmbH Page 19 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 20: Error Messages / Troubleshooting
For other error messages, please refer to your CS 1000 operating and maintenance manual. Performing maintenance Maintenance interval Replace the filter element at least every six months. HYDAC Filter Systems GmbH Page 20 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 21: Changing The Filter Element
Item Designation O-ring 10.77x 2.62 Filter element 25 µm O-ring 20x 2 Support ring Ø 20 Screw plug HYDAC Filter Systems GmbH Page 21 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... -
Page 22: Decommissioning The Fmm-P-L
After disassembling the unit and separating the various materials, reuse them or dispose of them properly in accordance with local regulations. HYDAC Filter Systems GmbH Page 22 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc... -
Page 23: Spare Parts And Accessories
(female) 8-pole, M12x1 / socket plug (male) 3281240 8-pole, M12x1 Socket plug (female), 5-pole, M12x1, with screw clamp 6049128 For more spare parts and accessories, please refer to the product documentation. HYDAC Filter Systems GmbH Page 23 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08... - Page 24 Shipping address for calibration and repair: HYDAC Servicenter GmbH Rehgrabenstrasse, Werk 7 66121 Saarbrücken – Dudweiler Germany Telephone: ++49 (0)681 509 - 883 Telefax: ++49 (0)681 509 - 324 E-Mail: service@hydac.com HYDAC Filter Systems GmbH Page 24 / 28 BeWa FMM-P-L_060 3462890 en 2009-06-08.doc 2009-06-08...
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Page 28: Hydac Filter Systems Gmbh
HYDAC Filter Systems GmbH Industriegebiet Postfach 1251 66280 Sulzbach/Saar 66273 Sulzbach/Saar Germany Germany Phone: +49 (0) 6897 509 01 Central Fax: +49 (0) 6897 509 846 (Technical Department) Fax: +49 (0) 6897 509 577 Sales Department Internet: www.hydac.com E-Mail: filtersystems@hydac.com...
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