ZIEHL-ABEGG UNIcon CTG-150AVC Operating Instructions Manual
ZIEHL-ABEGG UNIcon CTG-150AVC Operating Instructions Manual

ZIEHL-ABEGG UNIcon CTG-150AVC Operating Instructions Manual

Temperature-control module

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UNIcon
CTG-150AVC
Temperature-control module
Operating Instructions
Keep for reference!
Software version: from Version 1.00
L-BAL-E287-GB 2015 Index 004
Part.-No.

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Summary of Contents for ZIEHL-ABEGG UNIcon CTG-150AVC

  • Page 1 english UNIcon CTG-150AVC Temperature-control module Operating Instructions Keep for reference! Software version: from Version 1.00 L-BAL-E287-GB 2015 Index 004 Part.-No.
  • Page 2: Table Of Contents

    Operating Instructions UNIcon CTG-150AVC Content General notes ..........
  • Page 3 Operating Instructions UNIcon CTG-150AVC 8.2.1 SETTING ........
  • Page 4: General Notes

    Operating Instructions UNIcon CTG-150AVC General notes 1 General notes Compliance with the following instructions is mandatory to ensure the functionality and safety of the product. If the following instructions given especially but not limited for general safety, transport, storage, mounting, operating conditions, start-up, mainte- nance, repair, cleaning and disposal / recycling are not observed, the product may not operate safely and may cause a hazard to the life and limb of users and third parties.
  • Page 5: Product Overview

    Operating Instructions UNIcon CTG-150AVC Product overview • The safe isolation from the supply must be checked using a two-pole voltage detec- tor. • The owner is obliged to ensure that the device is operated in perfect working order only. •...
  • Page 6: Mounting

    Operating Instructions UNIcon CTG-150AVC Mounting 4 Mounting 4.1 General notes Attention! • Before installation remove the device from the packing and check for any possible shipping damage! Start-up is not allowed in the case of transport damage! • Do not mount equipment on vibrating base! •...
  • Page 7: Installation Location For Agriculture

    5.3 Sensor connection Connection of temperature sensor for measuring actual value (not in scope of delivery) to terminals “TF”. It is possible to connect ZIEHL-ABEGG sensors of series “TF..” (KTY81-210) or PT1000 temperature sensors (it must be paid attention to no polarity).
  • Page 8: Output Voltage 0

    Operating Instructions UNIcon CTG-150AVC Electrical installation ZIEHL-ABEGG temperature sensors type series “TF..” (further information see Main Catalogue Control Technology) Built in sensor for di- Room sensor, Immersion sen- Contact sensor Living room Air duct sensor rect measurement at outdoor sensor...
  • Page 9: Relay Outputs "K1

    Operating Instructions UNIcon CTG-150AVC Electrical installation 5.6 Relay outputs “K1” The relay output “K1”can have different functions assigned to it, see IO SETUP. Max. contact rating see technical data and connection diagram. Function fault indication (factory setting) for “K1”: •...
  • Page 10 Operating Instructions UNIcon CTG-150AVC Electrical installation Example for MODBUS connection The data line must be conducted from one device to the next. No other type of wiring is allowed! Always use only two wires of one lead (twisted pair) for the connection.
  • Page 11: Automatic Addressing

    Operating Instructions UNIcon CTG-150AVC Electrical installation Default interface parameter • Baudrate = 19200 • Bits = 8 • Parity = Even • Stop bits = 1 • Handshake = none Information • Addressing is performed depending on version by display, an external terminal or a PC with the appropriate software (automatic addressing following chapter).
  • Page 12: Multipurpose Lc Display And Keyboard

    Operating Instructions UNIcon CTG-150AVC Multipurpose LC display and key- board • For automatic addressing with hand held terminal type A-G-247 max. 63 members. On the first user that is connected directly to a terminal, MODBUS Master or PC, “GND” and “ID1” or “ID2” must be bridged. This is recognised as a result and occupied by address 1.
  • Page 13: Modes/Start-Up

    Operating Instructions UNIcon CTG-150AVC Modes/Start-up 7 Modes/Start-up 7.1 Select operation mode Information Simple installation is possible through the selection of the preprogrammed mode of operation. This determines the basic function of the device, factory set 2.01 Mode Function Temperature sensor: output 0...10 V proportional to measuring range 2.00...
  • Page 14: Menu Structure

    Operating Instructions UNIcon CTG-150AVC Modes/Start-up 7.3 Menu structure Display after turning on the voltage supply. 27.5 °C Switch over between actual value display and “INFO” with Actual Value INFO the key shortcut for Escape (Esc = ▼ + ▲). Selection of the menu group (e.g. BASE SETUP) to the right through the ▼-key, to the left through the ▲-key.
  • Page 15: Programming

    Operating Instructions UNIcon CTG-150AVC Programming 8 Programming 8.1 Base setup 8.1.1 BASE SETUP 2.00 : Temperature sensor 2.01 : Temperature controller output 0...10 V (factory setting) 2.01 2.03 : Temperature controller output 0...10 V and two-position controller via Mode relay Display in SI-unit "°C"...
  • Page 16: Characteristic Curve Temperature Sensor

    Operating Instructions UNIcon CTG-150AVC Programming Control function (only for 2.01 2.03 Value>Set = n+ Cooling = increasing modulation for increasing actual value over Setpoint. Value>Set = n+ Value>Set = n+ Heating = increasing modulation for decreasing actual value below Setpoint.
  • Page 17: Settings For Operation Modes

    Operating Instructions UNIcon CTG-150AVC Programming 8.2 Settings for operation modes 2.01 2.03 8.2.1 SETTING Setpoint1 20.0 °C (-58.0...302.0 °F) Setting range: -50.0...150.0 °C (68.0 °F) (68.0 °F) Factory setting: 20.0 °C Setpoint 1 Set Internal2 15.0 °C (-58.0...302.0 °F) Setting range: -50.0...150.0 °C (59.0 °F)
  • Page 18: Function Diagrams Temperature Controller

    Operating Instructions UNIcon CTG-150AVC Programming 8.2.2 Function diagrams temperature controller 2.01 Cooling: Value>Set = n+ Heating: Value>Set = n+ Uout Uout Max. Uout = 10.0 V Min. Uout = 0.0 V Max. Uout = 8.5 V Min. Uout = 3.5 V Min.
  • Page 19: Function Diagrams Two-Position Controller

    Operating Instructions UNIcon CTG-150AVC Programming 8.2.3 Function diagrams two-position controller 2.03 In mode 2.03 , in addition to the proportional controller via the 0...10 V output (see functional diagrams 2.01 ), a two-position controller is active via the relay "K1".
  • Page 20: Menu Group "Info

    Operating Instructions UNIcon CTG-150AVC Programming 8.3 Menu group "INFO" The number of menus depends on the selected operating mode. Settings cannot be made in this menu group! INFO Mode Display 2.00 2.01 2.03 Actual value after turning on the voltage or after exiting the setting menu using the Esc key combination.
  • Page 21: Menu Group "Io Setup

    Operating Instructions UNIcon CTG-150AVC Programming 8.4 Menu group "IO SETUP" 8.4.1 Allocation: virtual IOs/real IOs A distinction is made between virtual inputs/outputs (IOs) and actual inputs/outputs (IOs). • Actual IOs are physical inputs, physical outputs and timer functions. • Virtual IOs are the inputs and outputs used to make the settings.
  • Page 22: Digital Output "Do

    Operating Instructions UNIcon CTG-150AVC Programming 8.4.3 Digital output “DO” Menu overview Function Designation Setting of the desired function (see following table). Fault indic. 2K DO1 Function Relay output K1 (terminals: 13, 14) No further assignment possible, n.a. (no assignment) = No signal assigned.
  • Page 23 Operating Instructions UNIcon CTG-150AVC Programming Cooling function (only for two-position controller 2.03 Cooling Operating point: temperature = setpoint +/- Offset Release point: Temperature around hysteresis below operating point Setting via MODBUS register H01 Bit 14 (for 2.03 not possible) MODBUS sig.
  • Page 24: Digital Inputs "Di

    Operating Instructions UNIcon CTG-150AVC Programming 8.4.4 Digital inputs “DI” The device has three virtual digital inputs: DI1, DI2 and DI3 (not available for 2.00 8.4.4.1 Menu overview Example for DI1 Function Designation Setting of the desired function (see following table).
  • Page 25: Enable On/Off, Function | 1D

    Operating Instructions UNIcon CTG-150AVC Programming 8.4.4.2 Enable ON/OFF, function Remote ON/OFF (electronic disconnection). The device can still be operated in the switched-off state after pressing the “Esc” key combination. A programmed alarm relay (factory set “K1 function” = ) does not report the switch- off.
  • Page 26: External Message, Function

    Operating Instructions UNIcon CTG-150AVC Programming 8.4.4.3 External message, function Connection of an external fault indication - the device continues operating with no changes after a message and “External Error” appears in the display. Message via relay “K1” depending on programmed function (see digital output “DO”).
  • Page 27: Menu Group "Limits

    Operating Instructions UNIcon CTG-150AVC Programming Possible controls Real input Inverting DI State input active Digital input D1 (terminals: 1, 2) Voltage ON Setpoint 2 Voltage OFF Setpoint 1 Voltage ON Setpoint 1 Voltage OFF Setpoint 2 Timer from time switch...
  • Page 28: Limit Message Temperature

    Operating Instructions UNIcon CTG-150AVC Programming Example message by relay “K1”: not inverted Inverting IO Setup: K1 Function = 4K IO Setup: K1 Function = 4K IO Setup: K1 Inverting = OFF IO Setup: K1 Inverting = OFF 100 % 100 % 100 % 11.05.2007...
  • Page 29: Timer

    Operating Instructions UNIcon CTG-150AVC Programming Information Always set the value for "Temp max." higher than the value for "Temp min.". Examples for limit messages temperature Settings - Temp. Max.: 80 °C - Temp. Min.: OFF Analog IN - switching hysteresis 5 % (from 11.05.2007...
  • Page 30: Modbus Slave

    Operating Instructions UNIcon CTG-150AVC Programming Date To set the date follow the same method as for “Time”. The date setting consists of day,month and year. 25.09.17 Example for: 25. September 2017 Date Entering the date is only required if automatic summer time adjustment is used.
  • Page 31: Modbus Register

    Operating Instructions UNIcon CTG-150AVC Programming UART Mode Setting transfer format Valid values: 8N1, 8O1, 8E1, 8N2 UART Mode. Factory setting: 8E1 Information The MODBUS settings for baud rate and UART mode are only applied after a restart - to do this disconnect the voltage supply.
  • Page 32 Operating Instructions UNIcon CTG-150AVC Programming Mode Function/Setting 00 01 03 x DI3 function: 0 = OFF, 1 = 1D, 2 = 3D, 3 = 5D x DI3 Signal: 0 = n.a. (no asignement), 1 = D1, 3 = MODBUS, 3 = Timer...
  • Page 33: Input Register

    Operating Instructions UNIcon CTG-150AVC Programming Information The registers HR00, HR01, HR02, HR47, HR51, HR52 and HR53 can be written as often as needed. For all other registers, write processes are limited to 10,000 (i.e. only use them for configuration purposes).
  • Page 34: Enclosure

    Operating Instructions UNIcon CTG-150AVC Enclosure 9 Enclosure 9.1 Technical data CTG-150AVC Type 320074 Part-No. with temperature sensor KTY 81-210 or PT 1000 Measuring range (-58...302 °F) -50...150 °C 10...24 V DC (+20 %) Voltage supply U Protected against reverse polarity 10 V DC 13...24 V DC...
  • Page 35: Connection Diagram

    Operating Instructions UNIcon CTG-150AVC Enclosure 9.2 Connection diagram CTG-150AVC Kontaktbelastung Contact rating MODBUS Slave max. AC 250 V 2 A = 4 kΩ (D+) (D-) GND A GND 1(+) 2( ) (D+) (D-) TF.. Spannungsversorgung Voltage supply 10...24 V DC (10...24 V: I...
  • Page 36: Manufacturer Reference

    Operating Instructions UNIcon CTG-150AVC Enclosure 9.4 Manufacturer reference Our products are manufactured in accordance with the relevant international regulations. If you have any questions concerning the use of our products or plan special uses, please contact: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau phone: +49 (0) 7940 16-0 info@ziehl-abegg.de...

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