ZIEHL-ABEGG EVAC 3C Original Operating Instructions

ZIEHL-ABEGG EVAC 3C Original Operating Instructions

Evacuation module
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EVAC 3C
Evacuation module
Original operating instructions
Store for future use!
R-TBA10_06-GB 1848 Index 007
Part.-No. 00163355-GB

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Summary of Contents for ZIEHL-ABEGG EVAC 3C

  • Page 1 EVAC 3C Evacuation module Original operating instructions Store for future use! R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB...
  • Page 2: Table Of Contents

    Original operating instructions EVAC 3C Content General information ............
  • Page 3 Congure evacuation module EVAC 3C ........
  • Page 4 Dimension sheet EVAC 3C ........
  • Page 5: General Information

    3.08 Structure of the operating instructions These operating instructions help you to work safely on and with the frequency inverter EVAC 3C. They contain safety instructions that must be complied with as well as information that is required for failure-free operation of the frequency inverter.
  • Page 6: Safety Instructions

    Intended use The EVAC 3C is a Evacuation module developed exclusively for elevator machines. The device is allowed to be used solely in connection with the ZETADYN 3 or the ZAdyn4 frequency inverter according to the wiring suggestion. The device is not intended for any uses other than those listed here;...
  • Page 7: Commissioning

    Parts and special equipment not supplied by the ZIEHL-ABEGG SE are not approved for use. Operator’s obligation of diligence The device has been designed and constructed with consideration of a hazard analysis and after carefully selecting the harmonized standards to be complied with as well as additional technical specifications.
  • Page 8: Employment Of External Personnel

    3 Product overview Application The EVAC 3C is a Evacuation module developed for elevator machines. It can be used for asynchro- nous and synchronous motors. In connection with the control system and a battery-set you can do an evacuation-drive at an mains failure, with reduced speed, in motor-driven or generator-driven direction.
  • Page 9: Storage Duration

    4 Mechanical installation General notes The Evacuation module EVAC 3C is a closed compact device, which is developed for wall-mounting in a machine-room or in a lift shaft. Danger! The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental influences:...
  • Page 10: Dimensions

    Original operating instructions EVAC 3C Mechanical installation Dimensions Dimensions EVAC 3C Minimum clearances EVAC 3C R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB 10/56...
  • Page 11: Electrical Installation

    Wait at least 3 minutes before working on the device Danger! Operating the EVAC 3C with the housing cover removed is prohibited because energized, exposed parts are present inside the device. Disregarding this regulation can lead to severe personal injury.
  • Page 12: Terminal Positions

    Original operating instructions EVAC 3C Electrical installation Terminal positions X-OUT X-TBATT X-IN X-CAN F1 – F6 X-PAD Terminal positions X-1 Mains / ZETADYN/ZAdyn / Battery / Control system X8 DIG_OUT Digital inputs X9 DIG_IN Digital outputs X10 CAN CAN X11 PAD ZETAPAD...
  • Page 13: Mains Connection (X-1)

    "technical data". 5.4.3 Main switch Integrate a 4-pole main switch in the mains line. This main switch disconnects the EVAC 3C from the mains as well as from the UPS. EVAC 3C EVAC 3C mains connection...
  • Page 14: Connection Zetadyn/Zadyn (X-1)

    The fuse protection is implemented in accordance with the line cross-section used 5.6.2 Type of cable The connection line to the evacuation module EVAC 3C has to be carried out shielded. 5.6.3 Cable length Maximum cable lenght between EVAC 3 and battery: 10 m.
  • Page 15: Internal 12V-Battery (X-200)

    In case of a voltage failure the internal 12V battery switches a contactor (K13) which supplies the EVAC 3C with the battery voltage of 120 to 216 V. To prevent a deep discharge, the internal 12V battery is not connected at delivery. Before start-up you have to plug in the battery at X-200 (+12V).
  • Page 16: Connection With External Power Supply

    Original operating instructions EVAC 3C Electrical installation 5.8.1 Connection with external power supply EVAC 3C (10) (11) (12) (13) X-IN ZETADYN 3 ZAdyn4 O41 O44 X-OUT +24V Connection of digital input with external power supply 1 External power supply 2 Digital output adjusted to the function "ST-Fault" (Prefered to output "O4") () terminal designation of connector 5.8.2...
  • Page 17: Terminal Assignment X-In

    I_08 ZETADYN 3 ZAdyn4 X-IN Connection of the digital outputs X-OUT 1 elevator control system I_1* Digital Input "Fault EVAC 3C" I_2** Digital input for "Voltage loss" () terminal designation of connector 5.9.2 Technical data X-OUT Short-circuit-proof Min. switching capacity 5 mA / 12 VDC Max.
  • Page 18: Terminal Assignment X-Out

    O21-O24 O31-O34 O41-O44 Function 5.9.3.1 Description of the output functions Function Designation Fault indication EVAC 3C to the control system Indication voltage loss at ZETADYN/ZAdyn Indication voltage loss at control system 5.10 device internal fuses Contactor Type Rated current Function...
  • Page 19: Connection Suggestion

    3 Digital output adjusted to the function "ST-Fault" (Prefered to output "O4") 4 Digital input adjusted to the function "PARA2" (Prefered to Input "I_08") I_1* Digital Input "Fault EVAC 3C" I_2* Digital input for "Voltage loss" *01 - *06 Contain to the two EVAC Cable-sets R-TBA10_06-GB 1848 Index 007 Part.-No.
  • Page 20: System Components

    Original operating instructions EVAC 3C System components 6 System components Batteries To be able to operate the frequency inverter during a power failure together with the EVAC 3, a set of batteries is required. 6.1.1 Battery selection Battery type Solely the use of lead-gel rechargeable battery sets are permitted because these do not liberate gas during charging or under load.
  • Page 21: Temperature Sensors

    To protect the batteries from excess temperature and for ideal charge voltage regulation it is recom- mended to equip the battery set with a temperature sensor. Information The temperature sensor is included in delivery with ZIEHL-ABEGG SE battery sets. Technical data NTC resistor Sensor type Resistance at 10 °C...
  • Page 22: Ziehl-Abegg Battery Sets

    Original operating instructions EVAC 3C System components Ziehl-Abegg battery sets Ziehl-Abegg provides various battery sets comprising the batteries, fuses, temperature sensors and housings for wall mounting. 6.4.1 Connection of the Ziehl-Abegg battery sets Dangerous voltage Even when the main switch is switched off, when the battery is connected the connection terminals X-...
  • Page 23: Technical Data Ziehl-Abegg Battery Sets

    Original operating instructions EVAC 3C System components Connection of the Ziehl-Abegg battery set 180V / 7.2Ah EVAC 3C X-TEMP EVACxxx BATT EVACxxx BATT The individual battery packs are wired in series. (1) Cable contained in the battery set (2) Cable contained in the cable set (see (2) in chapter 6.6 Cable Sets) 6.4.2...
  • Page 24 3 x 50,0 3 x 50,0 max. line cross-section 10,0 10,0 25,0 * For best service life Technical data Ziehl-Abegg battery set 180V - 7.2Ah EVAC BATT 032-180-7.2 Electrical data Rated voltage [VDC] 180 (1 x 84, 1 x 96) Rated capacity...
  • Page 25: Mechanical Installation And Safety Information

    Original operating instructions EVAC 3C System components 6.4.3 Mechanical installation and safety information 6.4.3.1 Safety instructions Maintenance of the battery set The batteries are maintenance-free and closed; maintenance of the battery is not possible. The housing of the battery set may not be dismantled. Only the plastic cover may be pushed back to connect the cable or remove the fuse.
  • Page 26: Mechanical Installation

    Original operating instructions EVAC 3C System components 6.4.3.2 Mechanical installation Information Comply with the regulations in EN 50272 "Safety requirements for secondary batteries and battery installations" when installing the battery sets. Information The following points must be complied with during the mechanical installation to avoid causing a defect in the device due to assembly errors or environmental influences:...
  • Page 27: Function Test Of The Batteries

    6.4.5.1 Cyclic battery test Started by the EVAC 3C The internal 12V battery is checked under load at the intervals parameterised for "CHK_INT". If the battery voltage drops below the value parameterised for Battery / LIM_INT (factory setting = 10.0 V), the error 338 "Batt.
  • Page 28: Automatic Battery Test - Simulation Of An Evacuation Run

    This test is started by the control with a 24 V signal at input I03. Then the EVAC 3C switches the system to evacuation mode, the control can now perform a test run. The relay at output O4 pulls up when either the voltage of the internal 12V battery drops below the value of the parameter Battery / LIM_INT (factory setting = 10.0 V) or the voltage of the external...
  • Page 29: Operating Terminal Zetapad

    Evacuation module. It can be used for operating and parametrating of the Evacuation module type EVAC 3C and for the frequency inverters from the ZETADYN/ZAdyn Series. When using longer connection lines, remote control of the device is feasible.
  • Page 30: Cable Assembly

    EVAC 3C System components Cable assembly The following cable assemblies are at the disposal of the EVAC 3C. For details, see chapter 5.10 (Connection suggestion). (1) Connecting cable EVAC 3C - ZETADYN/ZAdyn (power supply) (2) Connecting cable EVAC 3C - Batterie...
  • Page 31: Connection And Positioning

    Original operating instructions EVAC 3C System components 6.6.2 Connection and positioning The evacuation module has to be connected like it is shown in the connection suggestion (chapter 5.10 "Enclosure"). The control cables have to be passed seperate from the motor- or brake chopper cable. All controll- inputs and controll-outputs of the evacuation module are built for relay- or programmable controls and come with plug or srew connections.
  • Page 32: Positioning Suggestion 2

    Original operating instructions EVAC 3C System components 6.6.2.2 Positioning suggestion 2 max. 3000 / 10000 Steuerung Control system Batterie / Battery Batterie / Battery Positioning suggestion 2 (a) alternatively ZETADYN 3C R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB 32/56...
  • Page 33: Operation And Parameterising

    Original operating instructions EVAC 3C Operation and parameterising 7 Operation and parameterising Operating terminal ZETAPAD The operation and configuration of the unit is made using the ZETAPAD operating terminal. With the ZETAPAD operating terminal, the following operations can be performed on the evacuation module: •...
  • Page 34: Menu And Parameter Navigation

    Original operating instructions EVAC 3C Start-up Menu and parameter navigation Select menu "Information" EVAC 3C LCD & Password Menu section Choose menu Battery back from menu "Information" Voltage inverter Confirming parameter values Select menu "Information" Para ----------------- U-Batt 156V Parameter section Parameter selection back from menu "Information"...
  • Page 35: Switch On The Evacuation Module

    When the mains voltage is applied, the evacuation module switches on after a self test. The display shows thefoll owing: EVAC 3C LCD & Password Battery Voltage inverter Congure evacuation module EVAC 3C Battery U_ACCU - " Parametrize the nominal voltage of the battery - "...
  • Page 36: Configure Zetadyn/Zadyn Frequency Inverter

    Original operating instructions EVAC 3C Start-up Configure ZETADYN/ZAdyn frequency inverter Control system f_I08 12: PARA2 - " In Control system menu, configure the input on the frequency inverter (pref- 12: PARA2 - " erably I08) connected to Output O2 (O21-O24) to the function PARA2 Function of input I08 In Control system menu, configure the frequency inverter output connected...
  • Page 37: Carry Out A Functional Test

    1 Supply voltage defective 2 Supply voltage correct L1/L2/L3 Phase O1 "ST" EVAC 3C is connected to the control system O2 "FU" Voltage loss at the ZETADYN/ZAdyn O3 "LC" Voltage loss at the control system I1 "ST" Fault indication ZETADYN/ZAdyn K11 "NORM"...
  • Page 38: Parameter List

    Original operating instructions EVAC 3C Parameter list 9 Parameter list Information Not all of the described paramters are freely accessible. The indication of the parameters depends on the choosen functions and the adjustments of the frequency inverter. The individual parameters are subdivided into various menus based on their functions.
  • Page 39: Menu Voltage Converter

    Function Output O1 The function of the output O1 has a fixed preset for ST - Fault Cannot be set indication EVAC 3C to the control system f_O2 Function Output O2 The function of the output O2 has a fixed preset for FU - Indica-...
  • Page 40: Monitoring Menu

    Original operating instructions EVAC 3C Parameter list Monitoring menu Configuring the monitoring functions Factory set- Parameter Designation Value range ting MASK1 Error mask 1...3 Suppression of up to three error messages through configuring MASK2 Error no. the corresponding error number in an error mask...
  • Page 41: Menu S7: Power Section Menu

    Temp_MX Maximal permissible temperature on the power stage heat sink 50 ... 80 °C 70 V 9.10 Menu S8: CAN Configuration of EVAC 3C for operating the Evacuation module with CAN input signal. Factory set- Parameter Designation Value range ting...
  • Page 42: Info Menu

    U-Batt: 92V DC 70: internal power supply switched-on 80: DC-link is loaded 95: Mains operation with defective battery 98: EVAC 3C dectivated, battery defective (Parameter EVAC_ON=Off) 99: EVAC 3C deactivated (Parameter EVAC_ON=Off) 100: Mains operation 110 ... 140: Switch to Evacuation-Mode...
  • Page 43 Online display of digital outputs Outputs 1-----------i05 Line 2: ST LC FU O1 KN KE KF ST: Output fault indication EVAC 3C ● ..LC: Message voltage loss on control system FU: Message voltage loss on frequency inverter...
  • Page 44 Original operating instructions EVAC 3C Parameter list Page 09: ZA-Intern Display device internal information ZA-Intern----------i09 Line 2: Stat: 100 Stat: actual operating mode of the evacuation module DM NM fN Line 3: . ● .. DM: debug mode NM: Power section missing...
  • Page 45: 10 Error Diagnosis

    Original operating instructions EVAC 3C Error diagnosis 10 Error diagnosis 10.1 Light emitting diodes The battery state of the evacuation module is displayed with two LEDs. Error (red) Run (green) Operation condition Error-free operation Fault 10.2 Fault memory The fault list can be found in menu S0:Statistik/ST_LST. Up to 64 error messages can be managed.
  • Page 46: Operation Conditions Evacuation Module

    Original operating instructions EVAC 3C Error diagnosis 10.4 Operation conditions evacuation module status Operating conditions evacuation module 10 ... 60 Connection Switch-on powr supply DC-link loaded, DC-relay ON Mains operation with defective battery Frequency inverter in standby mode Evacuation passive, battery defective (Parameter EVAC_ON OFF)
  • Page 47: 11 Service

    Original operating instructions EVAC 3C Service 11 Service 11.1 Maintenance work In the normal course of servicing the following checks are performed: • General visual inspection for dust etc. • Check if the connections are still fix • Check the entries of the error memory Menu S0: Statistik/ST_LST, if there were any errors since the last maintenance.
  • Page 48: 12 Enclosure

    Original operating instructions EVAC 3C Enclosure 12 Enclosure 12.1 Technical data EVAC 3C EVAC 3C032 EVAC 3C050 EVAC 3C074 Electrical data Mains connection voltage [V AC] 3~ 360 ... 440 absolut Mains frequency [Hz] 50 / 60 (±1,5 Hz) Battery voltage [V DC] 120 ...
  • Page 49: Dimension Sheets

    Original operating instructions EVAC 3C Enclosure 12.3 Dimension sheets 12.3.1 Dimension sheet EVAC 3C ZDEV02M0 R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB 49/56...
  • Page 50: Dimension Sheet Battery Sets 24Ah

    Original operating instructions EVAC 3C Enclosure 12.3.2 Dimension sheet battery sets 24Ah UMZD02X22 R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB 50/56...
  • Page 51: Dimension Sheet Battery Set 7.2Ah

    Original operating instructions EVAC 3C Enclosure 12.3.3 Dimension sheet battery set 7.2Ah UMZD02X20 R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB 51/56...
  • Page 52: Eu Declaration Of Conformity

    Original operating instructions EVAC 3C Enclosure EU declaration of conformity 12.4 - Translation - (english) A-KON16_13-GB 1633 Index 002 Manufacturer: ZIEHL-ABEGG SE Heinz-Ziehl-Straße 74653 Künzelsau Germany The manufacturer shall bear sole responsibility for issuing this EU declaration of conformity. Product description: Evacuation module EVAC for elevator machines...
  • Page 53 Original operating instructions EVAC 3C Enclosure Künzelsau, 09.08.2016 (place and date of issue ) ZIEHL-ABEGG SE ZIEHL-ABEGG SE Werner Bundscherer Roland Hoppenstedt Director Drive Division Technical Director Drive Division (name, function) (name, function) (signature) (signature) R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB...
  • Page 54: Index

    Safety instructions Functional description Service Fuses States on the inputs and outputs Hazards Target group Technical data EVAC 3C Transport INFO menu INFO menu installation Intended use ZETAPAD interventions ZETAPAD connection ZETAPAD dimensions LCD & Password menu...
  • Page 55 Original operating instructions EVAC 3C Index R-TBA10_06-GB 1848 Index 007 Part.-No. 00163355-GB 55/56...
  • Page 56 Customer Service phone +49 7940 16-308 +49 7940 16-249 drives-service@ziehl-abegg.com Headquarters ZIEHL-ABEGG SE Heinz-Ziehl-Straße · D-74653 Künzelsau Germany phone +49 (0) 7940 16-0 · fax +49 (0) 7940 16-249 info@ziehl-abegg.de www.ziehl-abegg.de...

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