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Tetra Pak
Hoyer
We hope that the information will be of help to you. It
is based on concrete data and on the best of our
current knowledge.
Read the contents of the manual carefully, including
the warnings and recommendations. Also read the
conditions of sale, including those governing the
warranty.
No part of this manual may be reproduced or
transmitted to third parties without the prior written
permission of TETRA PAK HOYER.
Machine
Serial Number
Tetra Pak Hoyer A/S
Soeren Nymarks Vej, 13
DK 8270 Hoejbjerg
Denmark
Telephone + 45 89 393939
Telefax + 45 86 292200
Telex 68770 Alhoy DK
CN901A
HOYER COMET N
Tetra Pak Hoyer Inc.
753 Geneva Parkway
P.O. Box 280
Lake Geneva, WI 53147
U.S.A.
Telephone +1 414 2497400
Telefax +1 414 2497500
Tetra Pak Hoyer S.p.A.
Via Monferrato, 52
20098 San Giuliano Milanese (Milano)
Italy
Telephone +39 2 98292.1
Telefax +39 2 9880171

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Summary of Contents for Tetra Pak HOYER COMET N

  • Page 1 Also read the conditions of sale, including those governing the warranty. No part of this manual may be reproduced or transmitted to third parties without the prior written permission of TETRA PAK HOYER. Machine HOYER COMET N ○ ○...
  • Page 2 Tetra Pak Hoyer Machine identification data General Description of the machine and technical data Installation Set-up procedures Operating procedures Cleaning and maintenance Troubleshooting Parts catalogue NOTE: All the drawings show the machine and stations for production on six lanes. CN901A...
  • Page 3 Tetra Pak Hoyer HOYER COMET N 1 - MACHINE IDENTIFICATION DATA Contents Introduction ......................1-2 Identification plate ....................1-2 Service centres ......................1-3 CN901AA...
  • Page 4 Tetra Pak Hoyer 1.1 Introduction Thank you for having chosen a Tetra Pax Hoyer The manual contains tables, drawings and diagrams machine. which will allow you to familiarise yourself with all We recommend that you read this manual parts of the machine.
  • Page 5 If you have any requirement or problem that requires our assistance, please contact one of the following service centres, which are authorised to perform maintenance and provide technical service under warranty for Tetra Pak Hoyer machines. EUROPE and NORTH AMERICA: SOUTH KOREA: MiDDLE EAST: Tetra Pak Hoyer Inc.
  • Page 6 Tetra Pak Hoyer HOYER COMET N 2 - GENERAL Contents Declaration of conformity ..................2-2 Preliminary points ....................2-2 General safety rules ....................2-2 Special warnings ...................... 2-3 Ambient operating limits ..................2-3 CN901AB...
  • Page 7 Tetra Pak Hoyer 2.1 Declaration of conformity This machine has been manufactured in accordance machine, that the HOYER COMET N machine is with international standards and hygiene and sanitary designed and manufactured in accordance with the legislation applicable to food machinery.
  • Page 8 The machine is suitable for operation in the NOTE: following ambient conditions: • Temperature : from 4°C to 40°C Tetra Pak Hoyer will accept no responsibility for • Humidity : from 20% to 95%. damage or injury caused by failure to comply with the above warnings.
  • Page 9 Tetra Pak Hoyer HOYER COMET N 3 - DESCRIPTION OF THE MACHINE AND TECHNICAL DATA Contents Description of the machine ..................3-2 Operation ........................3-2 Technical data......................3-3 Programming and control panel ................3-4 CN901AC...
  • Page 10: Description Of The Machine

    Tetra Pak Hoyer 3.1 Description of the machine The HOYER COMET N is a machine used for Fig.3.1). filling a variety of ice-cream containers. 2. Mechanical transmission system driven by an electric motor fitted with an inverter. The structure of the machine, the mechanical components and the commercial components 3.
  • Page 11: Technical Data

    Tetra Pak Hoyer 3.3 Technical data Standard power supply: Dimensions 220 - 440 V / 3 Ph / 50-60 Hz A (length) = 5750 mm B (width) = 1475 mm Installed power C (height) = 2000 mm Main motor: 2,2 kW...
  • Page 12: Programming And Control Panel

    Tetra Pak Hoyer 3.4 Programming and control panel pdup shift alarm pdown help print Enter Fig.3.3 Start/Stop main motor Select format Jog main motor Save data Select production cycle Auto/Manual Apply data Start/Stop stations and C.I.P. cycle Position station (for automatic start-up of the production cycle), password “1 2...
  • Page 13 Tetra Pak Hoyer Set C.I.P. data Shift to the next paragraph pdown Go to the next page Reset Display alarm messages alarm Start/Stop loading cones-cups Clear Start/Stop spraying chocolate Display help help Start/Stop doser 1 Print print Chocolate tank heaters...
  • Page 14: Table Of Contents

    Tetra Pak Hoyer HOYER COMET N 4 - INSTALLATION Contents Unpacking and delivery checks ................4-2 Transport and installation ..................4-2 Electrical connection ....................4-3 Pneumatic connection ....................4-3 Checking direction of rotation ................. 4-4 Freezer connections ....................4-4 CN901AD...
  • Page 15: Unpacking And Delivery Checks

    Tetra Pak Hoyer 4.1 Unpacking and delivery checks The HOYER COMET N machine and the various d. Check that the contents of the crate corre- operating stations are transported in special con- spond to the description given in the shipping tainers, generally wooden crates.
  • Page 16: Electrical Connection

    Tetra Pak Hoyer 4.3 Electrical connection The machine’s electrical system has been factory and suitable for protecting inverter electronic checked by Tetra Pak Hoyer engineers. power circuits. The machine’s components are electrically pro- tected against short-circuits. • Check the data on the identification plate (Fig.4.2) to ensure that the machine is com-...
  • Page 17: Checking Direction Of Rotation

    Tetra Pak Hoyer 4.5 Checking the direction of rotation After having made the electrical and pneumatic the operator’s side. connections, check the direction of rotation of • Press the stop to stop the chain. the machine as follows: WARNING: •...
  • Page 18 Tetra Pak Hoyer HOYER COMET N 5 - ADJUSTMENT AND FORMAT CHANGE PROCEDURES Contents Control panel adjustments ..................5–2 Product change ......................5–8 Mechanical and pneumatic adjustments..............5-9 5.3.1 Cone feed station adjustment ................5-9 5.3.2 Cup feed station adjustment ................5-9 5.3.3...
  • Page 19: Control Panel Adjustments

    Tetra Pak Hoyer 5.1 Control panel adjustments Fig. 5.1 pdup shift alarm pdown help print Enter 5.1.1 PLC settings The various functions of the production line are : SELECT PRODUCTION CYCLE controlled by a PLC. Use the keypad (Fig. 5.1) AUTO/MANUAL to programme the PLC as described below.
  • Page 20 When an alarm is displayed, the technician must Press this key to call up a video page containing check and repair the problem as necessary. formats provided by Tetra Pak Hoyer and those entered by the customer for production. Press RESET...
  • Page 21 Tetra Pak Hoyer START/STOP DOSER 1 : START/STOP PRESSING LIDS Starts/stops doser 1 if enabled by the current Starts/stops the lid press if enabled by the current format. format. : START/STOP DOSER 2 : START/STOP DATE STAMP Starts/stops doser 2 if enabled by the current Starts/stops date stamp if enabled by the current format.
  • Page 22 Tetra Pak Hoyer STANDARD PROGRAM FOR CONE FORMAT Page 3/23 CONE DISPENSER CONSENT: CONE RELEASE: ON: 280 OFF: 325 CONE DOWNLOAD: ON: 355 OFF: 200 WAFER CONTROL: ON: 060 OFF: 150 CONE BLOW: ON: 035 OFF: 055 Page 4/23 CHOCO SPRAYER...
  • Page 23 Tetra Pak Hoyer STANDARD PROGRAM FOR CUP FORMAT Page 1/23 DATA SETTING CODE: DESCRIPTION: STANDARD CUP Page 2/23 GENERAL PARAMETERS SAFETY CAM: ON: 220 OFF: 330 Page 4/23 CUP DISPENSER CONSENT: CUP RELEASE: ON: 060 OFF: 130 CUP VACUUM. ON: 010...
  • Page 24 Tetra Pak Hoyer Page 12/23 CRIMPER CONSENT: CRIMPER DOWN: ON: 010 OFF: 060 Page 15/23 CUP EJECTION CONSENT: CUP EJECTION: ON: 075 OFF: 260 To save the data entered in the recipe, press “ENTER” > > “ENTER” > : the data is now memorised in the recipe.
  • Page 25: Product Change

    Tetra Pak Hoyer 5.2 Product change The HOYER COMET N CONE – CUP machine replace the lid feed magazines, replace the cone fills and seals containers (cones and cups). lid crimpers with lid presses, and replace the cone It can produce six lanes of cones, cups or tubes...
  • Page 26: Mechanical And Pneumatic Adjustments

    Tetra Pak Hoyer 5.3 Mechanical and pneumatic adjustments 5.3.1 Cone feed station adjustment Press button ( Fig. 5.14) on the control panel to start the cone feed station. Press jog button ( Fig. 5.14) until the upper cone stop blades open.
  • Page 27: Gauging - Chocolate Spray Station Adjustment

    Tetra Pak Hoyer 5.3.3 Tube feed and gauge station Use the jog command ( Fig. 5.14), to pick-up unit, loosen the nut (Part. 2, Fig. 5.3a) and adjust the tie rod (Part. 1, Fig. 5.3a) until position the container pick-up unit at its the desired position is obtained.
  • Page 28 Tetra Pak Hoyer 5.3.5 Ice cream dosing/decorating station adjustment To adjust doser/decorator height, slacken the nut The normal position of the end part of the dosing (Part. 1, Fig. 5.5) and adjust the tie rod (Part. 2, nozzles when in the dosing position should be Fig.
  • Page 29: Pencil Filler Station Adjustment

    Tetra Pak Hoyer 5.3.7 Pencil filler station adjustment To adjust injection position, slacken the nut The normal position of the end part of the pencil (Part. 1, Fig. 5.6) and adjust the tie rod (Part. 2, filler nozzles when in the injection position Fig.
  • Page 30: Topping Station Adjustment

    Tetra Pak Hoyer 5.3.9 Topping station adjustment To adjust injection position, slacken the nut The normal position of the end part of the topping (Part. 1, Fig. 5.8) and adjust the tie rod (Part. 2, nozzles when in the injection position should be Fig.
  • Page 31: Lid Feed Station Adjustment

    Tetra Pak Hoyer 5.3.11 Lid feed station adjustment Make sure that the lid feed station is switched lids in direct contact with the suction cups (Part. 1, Fig. 5.10). off (button (Fig. 5.14) in OFF position) with With the machine at its slowest speed, check that the suction cups in the raised position.
  • Page 32: Cup Lid Closure Station Adjustment

    Tetra Pak Hoyer 5.3.13 Cup lid closing station adjustment Check that the lid pressing plate (Part. 1, Fig. 5.12) compresses the lid in the cup in such a way that it closes off the cup perfectly. If the closure is not correct, lower the plate by rotating it clockwise after having slackened the lock nut fixing it to the cylinder stem (Part.
  • Page 33 Tetra Pak Hoyer HOYER COMET N 6 - OPERATING PROCEDURES Contents Preliminary checks ....................6-2 Start of production ....................6-3 6.2.1 Emergency stop ....................6-6 End of production ..................... 6-7 Description of work stations ..................6-8 6.4.1 Cone feed station .................... 6-8 6.4.2...
  • Page 34 Tetra Pak Hoyer 6.1 Preliminary controls Perform the following checks before starting the g. Make sure that the emergency stop buttons machine: (Part. 1/2 Fig.6.1) are disengaged. a. Make sure that all the panels and guards in h. Connect the bypass valves to the freezers the machine are fixed securely in place.
  • Page 35: Start Of Production

    Tetra Pak Hoyer 6.2 Start of production pdup Fig. 6.2 shift alarm pdown help print Enter Proceed as follows to start the machine: a. Switch on the electric power supply to the machine by turning the main switch to the “ON”...
  • Page 36 Tetra Pak Hoyer d. Press (Fig. 6.2) to call up the start-up page. SPEED POSITION 0° CYCLE MANUAL e. Press (Fig. 6.2) to call up the production recipe function. DATA SETTING CODE ----------- DESCRIPTION 1/23 f. Press (Fig. 6.2) to call up the recipes stored in memory.
  • Page 37 Tetra Pak Hoyer h. Press (Fig. 6.2) to confirm the selected Enter recipe. DATA SETTING CODE DESCRIPTION CONE 1/23 i. Press (Fig. 6.2) to save data. Overwrite ? (Enter = Yes Clr = No) l. Press (Fig. 6.2) to confirm that you wish Enter to save.
  • Page 38: Emergency Stop

    Tetra Pak Hoyer n. Place a suitable container under the bypass val- ( Fig. 6.2). The lamellas will start ve drain. moving in synchrony with the dosing. o. Place a suitable container under the doser discharge chute. p. Start feeding ice cream from the freezer.
  • Page 39: End Of Production

    Tetra Pak Hoyer 6.3 End of production To stop the machine in automatic cycle mode, To stop the machine manually: proceed as follows: o stop the machine manually:Disattivare le sta- Press the end of production button (Fig. 6.2) zioni premendo i singoli pulsanti sul pannello di interfaccia operatore.
  • Page 40: Description Of Work Stations

    Tetra Pak Hoyer 6.4 Description of work stations 6.4.1 Cone feed station The function of the cone feeders (Fig. 6.2b) mounted at the end of the machine is to deposit the cones in the slots in the lamellas. This action is synchronised with the movement of the trays.
  • Page 41: Chocolate Spray Pump Equipment

    Tetra Pak Hoyer 6.4.3 Chocolate spray pump equipment A frame on wheels (Pos. 1, Fig. 6.4) supports the During production, the dosage volume can be thermostatically controlled chocolate tank (Pos. regulated by reducing or increasing the travel of 2, Fig. 6.4), kept at a temperature of approximately the displacement pump and adjusting the spray 34°C to 37°C by water contained in the jacket...
  • Page 42: Ice Cream Dosing Station

    Tetra Pak Hoyer 6.4.4 Ice cream dosing station The cones are filled with ice cream by dosers (Pos.1, frame. These dosers feed the required quantity of ice Fig. 6.5) activated by pneumatic actuators (Pos. 2, cream into the cones which have already been Fig.
  • Page 43: Ice Cream Decoration Station (Optional)

    Tetra Pak Hoyer 6.4.5 Ice cream decoration station (optional) Ice cream cones are decorated by dosers (Pos. 1, Six decorators assembled on the frame (Pos. 1, Fig. Fig. 6.5) driven by pneumatic actuators (Pos. 2, 6.5) dose the required quantity of decorating ice Fig.
  • Page 44: Pencil Filler Station (Optional)

    Tetra Pak Hoyer 6.4.6 Pencil filler station (optional) The pencil filler station consists of nozzles connected be set using the operator control panel which through hoses to an optional feed tub and driven by interfaces with the PLC. pneumatic actuators (Part. 2, Fig. 6.7).
  • Page 45: Topping Station

    Tetra Pak Hoyer 6.4.7 Topping station The topping station consists of nozzles connected be set using the operator control panel which through hoses to an optional feed tub and driven interfaces with the PLC. by pneumatic actuators. Six nozzles assembled on the frame dose the The mobile frame is raised and lowered by a cam.
  • Page 46: Granule Station

    Tetra Pak Hoyer 6.4.8 Granule station This device, which is mounted on the structure, is feed. used to spread nut granules, chocolate flakes or At the end of the adjustment, tighten the screws using similar onto the product. The unit consists of a the wrench;...
  • Page 47: Lid Feed Station

    Tetra Pak Hoyer 6.4.9 Lid feed station This station consists of lid magazines (Part.1, lids, a vacuum is generated allowing the lids to be Fig.6.8) mounted on a support fixed to the picked up. structure and a mobile cross-member (Part.2, During the downward movement, the suction Fig.6.8), controlled by a cam (Part.3, Fig.6.8),...
  • Page 48: Cone Ejector Station

    Tetra Pak Hoyer 6.4.10 Lid closing station This station consists of crimping tools (Part.1, The process is activated by pressing the button Fig.6.9) mounted on the structure (Part. 2, Fig. ( Fig. 6.10) and adjusted by means of cams 6.9) and controlled by pneumatic actuators through the operator interface, with the (Part.2, Fig.6.9).
  • Page 49: Cup Feed Station

    Tetra Pak Hoyer 6.4.12 Cup feed station The cup feeders (Fig. 6.10) mounted at the end of movement, created by a cam mechanism, of a the machine feed the cups into the slots in the carriage carrying the suction cups which grip the...
  • Page 50: Cup Ejector Station (Optional)

    Tetra Pak Hoyer 6.4.13 Lid closing station This station consists of closing plates (Part.1, The process is activated by pressing the button Fig.6.11) mounted on the structure (Part. 2, Fig. (Fig. 6.18) and adjusted by means of cams 6.11) and controlled by pneumatic actuators through the operator interface, with the (Part.3, Fig.6.11).
  • Page 51: Tube Feed And Gauge Station (Optional)

    Tetra Pak Hoyer 6.4.15 Tube feed and gauge station (optional) This station consists of tube magazines (Part. 1, Fig. 6.12) mounted on a support assembled on the structure and of a mobile crosspiece controlled by a cam which moves the tube dispensers and gauges (Part.
  • Page 52: Lid Sealing Station (Optional)

    Tetra Pak Hoyer 6.4.17 Lid sealing station (optional) This station consists of sealing heads (Part. 3, Fig. 6.16) assembled on a mobile crosspiece controlled by a cam. The downward movement due to the movement of the mobile crosspiece brings the sealing heads (Part.
  • Page 53 Tetra Pak Hoyer HOYER COMET N 7 - CLEANING AND MAINTENANCE Contents Washing procedure ....................7-2 7.1.1 Recommended products ................. 7-2 Regular maintenance ....................7-2 7.2.1 Beginning of the season .................. 7-2 7.2.2 Daily maintenance ..................7-2 Chocolate sprayer maintenance................7-3 Doser maintenance ....................
  • Page 54: Washing Procedure

    Tetra Pak Hoyer 7.1 Washing procedure Before washing the machine, make sure that the d- Descaling wash. Use an acidic descaler with main switch is turned to OFF. low viscosity containing a mixture of wetting agents and emulsifiers in a concentration of The procedure for washing the filling machine is 2% to 3%.
  • Page 55: Chocolate Sprayer Maintenance

    Tetra Pak Hoyer 7.3 Chocolate sprayer maintenance At the end of production each day, flush the chocolate feed pipe out with warm water. Periodically and whenever necessary, dismantle the end (Pos. 1-3-4, Fig. 7.1) of the chocolate sprayer nozzle (Pos. 2, Fig. 7.1) to ensure that it is working properly.
  • Page 56: Topping Maintenance

    Tetra Pak Hoyer 7.5 Topping station maintenance At the end of production each day, flush the feed pipe out with warm water using the doser pump. Periodically and whenever necessary, dismantle the end (Pos. 1, Fig. 7.3) of the doser nozzle and t h e c a p (Pos.
  • Page 57: Adjusting Lamella Chain Tension

    Tetra Pak Hoyer 7.7 Adjusting lamella chain tension obtain the correct working tension; Periodically check the tension of the lamella 2 - Tighten the locking nut (Pos. 1, Fig. 7.5). chain as follows: 1 - Slacken the locking nut (Pos. 1, Fig. 7.5) and adjust the tension screw (Pos.
  • Page 58 Tetra Pak Hoyer HOYER COMET N 9 - LIST OF SPARE PARTS Contents 9.1-2 Structure......................9-2 9.3-4 Motor drive ...................... 9-6 Cam shaft motor drive..................9-10 Tensioner ......................9-12 9.7-10 Cup feed ......................9-14 9.11-13 Pick-up ejector ....................9-22 9.14-21 Pick-up ......................
  • Page 59 Tetra Pak Hoyer TABLE INDEX Structure - Fig. 9.1 POS. CODE DESCRIPTION Q.TY 12041009 Panel support 12041019 Station guide 12041010 Right I beam 12041011 Left I beam 12041015 Upper chain guide 12041016 Spacer 12041017 Lower chain guide 12041018 Spacer 12000003...
  • Page 60: Structure

    Tetra Pak Hoyer LIST INDEX Fig. 9.1 - Structure CN901AI...
  • Page 61 Tetra Pak Hoyer TABLE INDEX Structure - Fig. 9.2 POS. CODE DESCRIPTION Q.TY 12041003 Feed end head 12041006 Rear upright 12041005 Front upright 12041004 Ejector end 12041007 Lower I-beam 12041008 Kojo support plate 12041014 Kojo support fastener 12041013 Cross trestle...
  • Page 62 Tetra Pak Hoyer LIST INDEX Fig. 9.2 - Structure CN901AI...
  • Page 63 Tetra Pak Hoyer TABLE INDEX Motor drive - Fig. 9.3 POS. CODE DESCRIPTION Q.TY 12040266 Motorised shaft 326013687 12040265 Driven wheel 17040019 Support 12040195 210 mm step chain assembly 17040024 Support 17000170 Cylinder 17040023 Coupling 12040268 Indexing gear unit support...
  • Page 64: Motor Drive

    Tetra Pak Hoyer LIST INDEX Fig. 9.3 - Motor drive CN901AI...
  • Page 65 Tetra Pak Hoyer TABLE INDEX Motor drive - Fig. 9.4 POS. CODE DESCRIPTION Q.TY 12040262 Shoulder washer 17000144 Bush 12040264 Driven wheel 12040263 Retainer ring 12040261 Driven shaft CN901AI...
  • Page 66 Tetra Pak Hoyer LIST INDEX Fig. 9.4 - Motor drive CN901AI...
  • Page 67 Tetra Pak Hoyer TABLE INDEX Cam shaft motor drive - Fig. 9.5 POS. CODE DESCRIPTION Q.TY 17040019 Kojo support 17040024 Kojo support Joint* Pin* Joint* 12040267 Camshaft 326013200 54520013 Reduction gear 12040270 Toothed pulley 17040029 Toothed belt 12040269 Toothed pulley...
  • Page 68: Cam Shaft Motor Drive

    Tetra Pak Hoyer LIST INDEX 9.11 9.23 Fig. 9.5 - Cam shaft motor drive 9-11 CN901AI...
  • Page 69 Tetra Pak Hoyer TABLE INDEX Tensioner - Fig. 9.6 POS. CODE DESCRIPTION Q.TY 326003124 Screw 12040058 Tensioner end piece 12040042 Support 12040053 Tensioner body 336067092 Seal 12040057 Spring cap 12040059 Tensioner piston 12040056 Spring 9-12 CN901AI...
  • Page 70: Tensioner

    Tetra Pak Hoyer LIST INDEX Fig. 9.6 - Tensioner 9-13 CN901AI...
  • Page 71 Tetra Pak Hoyer TABLE INDEX Cup feed - Fig. 9.7 POS. CODE DESCRIPTION Q.TY 17000027 Coupling head 12041330 Cylinder coupling plate 17000158 Cylinder 17000079 Coupling head 12041030 Spacer 12041031 Tie rod 17000079 Coupling head 12041033 Upright tie rod 12041026 Ejector movement lever...
  • Page 72: Cup Feed

    Tetra Pak Hoyer LIST INDEX Fig. 9.7 - Cup feed 9-15 CN901AI...
  • Page 73 Tetra Pak Hoyer TABLE INDEX Cup feed - Fig. 9.8 POS. CODE DESCRIPTION Q.TY 12041044 Feed movement lever mechanism 336007057 Support 12041038 Uniball spacer 17000027 Coupling head 12041045 Horizontal tie rod 17000079 Coupling head 12041046 Lever movement fulcrum 17000239 Coupling head...
  • Page 74 Tetra Pak Hoyer LIST INDEX Fig. 9.8 - Cup feed 9-17 CN901AI...
  • Page 75 Tetra Pak Hoyer TABLE INDEX Cup feed - Fig. 9.9 POS. CODE DESCRIPTION Q.TY 12041040 Plate 336067075 Seal Side spacer (according to product) Central spacer (according to product) 12041041 Vacuum crosspiece Suction cup holder (according to product) Suction cup (according to product)
  • Page 76 Tetra Pak Hoyer LIST INDEX Fig. 9.9 - Cup feed 9-19 CN901AI...
  • Page 77 Tetra Pak Hoyer TABLE INDEX Cup feed - Fig. 9.10 POS. CODE DESCRIPTION Q.TY Upper blade (depends on product) Lower blade (depends on product) 17000007 Cylinder 540212003 Coupling 12040078 Lower clamp 12041086 Blade guide sliding block 12041085 Cup feed supporte...
  • Page 78 Tetra Pak Hoyer LIST INDEX Fig. 9.10 - Cup feed 9-21 CN901AI...
  • Page 79 Tetra Pak Hoyer TABLE INDEX Pick-up ejector - Fig. 9.11 POS. CODE DESCRIPTION Q.TY 17000025 Coupling head 12041330 Plate 17000014 Cylinder 17000159 Coupling head 12041030 Spacer 12041031 Tie rod 17000027 Coupling head 12041057 Movement tie rod 12041026 Ejection movement lever...
  • Page 80: Pick-Up Ejector

    Tetra Pak Hoyer LIST INDEX 9.12 Fig. 9.11 - Pick-up ejector 9-23 CN901AI...
  • Page 81 Tetra Pak Hoyer TABLE INDEX Pick-up ejector - Fig. 9.12 POS. CODE DESCRIPTION Q.TY 12041050 Vertical column 12041049 Spacer 12041053 Anti-rotation fork 12041056 Ejector holder crosspiece 336069741 Scraper 5506,9003 Sliding bush 326019140 I40 elastic ring 12041054 Seal cap 17000027 Coupling head...
  • Page 82 Tetra Pak Hoyer LIST INDEX 9.11 Fig. 9.12 - Pick-up ejector 9-25 CN901AI...
  • Page 83 Tetra Pak Hoyer TABLE INDEX Pick-up ejector - Fig. 9.13 POS. CODE DESCRIPTION Q.TY 12041334 Ejector holder support 12041331 Ejector holder 12041342 Tube ejector 12041341 Cone ejector 12041333 Cup ejector holder 9-26 CN901AI...
  • Page 84 Tetra Pak Hoyer LIST INDEX 9.12 Fig. 9.13 - Pick-up ejector 9-27 CN901AI...
  • Page 85 Tetra Pak Hoyer TABLE INDEX Pick-up - Fig. 9.14 POS. CODE DESCRIPTION Q.TY 12041321 Side crosspiece 12041319 Sliding bush 12041324 Spacer 12041325 Washer 12041320 Plate 326019012 E12 elastic ring 12041316 Guide rod 12041317 Guide rod 12041318 Guide rod 12041323 Front crosspiece...
  • Page 86: Pick-Up

    Tetra Pak Hoyer LIST INDEX 9.16 9.15 9.15 9.16 Fig. 9.14 - Pick-up 9-29 CN901AI...
  • Page 87 Tetra Pak Hoyer TABLE INDEX Pick-up - Fig. 9.15 POS. CODE DESCRIPTION Q.TY 12041329 Plate 13040384 Cylinder 12041328 Spacer 12041312 Gripper movement lever 12041314 Locking plate Coupling head 12041313 Cylinder connection block 326019006 E6 elastic ring 12041327 Cylinder fulcrum pin...
  • Page 88 Tetra Pak Hoyer LIST INDEX 9.14 9.14 Fig. 9.15 - Pick-up 9-31 CN901AI...
  • Page 89 Tetra Pak Hoyer TABLE INDEX Pick-up - Fig. 9.16 POS. CODE DESCRIPTION Q.TY 336071190 Seal ring 326019147 Circlip 17040064 Bearing 336071225 Seal ring 12041241 Gripper holder frame support 12041242 Frame support 12041239 Overturning arm 336005850 Expansion bush 12041300 Pulley plate...
  • Page 90 Tetra Pak Hoyer LIST INDEX 9.17 9.17 Fig. 9.16 - Pick-up 9-33 CN901AI...
  • Page 91 Tetra Pak Hoyer INDEX TABLE Pick-up - Fig. 9.17 POS. CODE DESCRIPTION Q.TY 5451,9397 Digital motor 12041235 Block 12041236 Block support 12041248 Left support 12041247 Right support 5452,0030 Planet gear 12041245 Pulley 12041240 Overturn support 12041246 Limit switch plate 12041249...
  • Page 92 Tetra Pak Hoyer LIST INDEX 9.16 Fig. 9.17 - Pick-up 9-35 CN901AI...
  • Page 93 Tetra Pak Hoyer TABLE INDEX Pick-up - Fig. 9.18 POS. CODE DESCRIPTION Q.TY 12041238 Scraper holder ring Scraper ring 12041237 Linear bearing support Linear bearing 12041304 Shaft 12041305 Support shoulder Lubricator 9-36 CN901AI...
  • Page 94 Tetra Pak Hoyer LIST INDEX 9.17 Fig. 9.18 - Pick-up 9-37 CN901AI...
  • Page 95 Tetra Pak Hoyer TABLE INDEX Pick-up - Fig. 9.19 POS. CODE DESCRIPTION Q.TY Digital motor 12041306 Support shoulder 12041231 Seal ring 336001368 Bearing 326015132 Circlip 326019012 Circlip Seal ring 12041232 Return roller Chain 12041303 Pulley hub 12041302 Pulley 12041228 Pulley...
  • Page 96 Tetra Pak Hoyer LIST INDEX 9.18 9.18 Fig. 9.19 - Pick-up 9-39 CN901AI...
  • Page 97 Tetra Pak Hoyer TABLE INDEX Pick-up - Fig. 9.20 POS. CODE DESCRIPTION Q.TY Digital motor 12041235 Block 12041236 Block support 12041248 Left support 12041247 Right support 326013160 Tab 12x8x50 12041243 Motor shaft reduction gear 12041301 Stationary overturn support 336071282 Seal ring...
  • Page 98 Tetra Pak Hoyer LIST INDEX 9.16 Fig. 9.20 - Pick-up 9-41 CN901AI...
  • Page 99 Tetra Pak Hoyer TABLE INDEX Pick-up - Fig. 9.21 POS. CODE DESCRIPTION Q.TY Cylinder 12041309 Open gripper command rod 12041307 Stationary gripper component 12041311 Gripper fulcrum pin 326019006 Circlip 12041310 Bolt 12041308 Mobile gripper component Gripper 9-42 CN901AI...
  • Page 100 Tetra Pak Hoyer INDEX Fig. 9.21 - Pick-up 9-43 CN901AI...
  • Page 101 Tetra Pak Hoyer TABLE INDEX Pick-up guards - Fig. 9.22 POS. CODE DESCRIPTION Q.TY 12041358 Seal on panel side 12041355 Outer guard spacer 12041345 Connecting crossppiece 12041348 Outer guard 12041354 Door guard 12041347 Guard on panel side 12041343 Guard seal on panel side...
  • Page 102: Pick-Up Guards

    Tetra Pak Hoyer LIST INDEX Fig. 9.22 - Pick-up guards 9-45 CN901AI...
  • Page 103 Tetra Pak Hoyer TABLE INDEX Station movement - Fig. 9.23 POS. CODE DESCRIPTION Q.TY 12040517 Rear pan 12040518 Front pan 12040506 Support 12040511 12040503 Fifth wheel 17000160 Bush 336003545 Wheel 12040502 Washer 12040504 12040505 Short lever axle 12040501 Inner lever...
  • Page 104: Station Movement

    Tetra Pak Hoyer INDEX LIST 9.24 Fig. 9.23 - Station movement 9-47 CN901AI...
  • Page 105 Tetra Pak Hoyer TABLE INDEX Station movement - Fig. 9.24 POS. CODE DESCRIPTION Q.TY 12040545 Column 336069702 Scraper 12040546 Upper closure 5124,9118 Seal 5506,9006 Bush 12040544 Sleeve 12040547 Tension closure 9-48 CN901AI...
  • Page 106 Tetra Pak Hoyer LIST INDEX 9.23 9.23 Fig. 9.24 - Station movement 9-49 CN901AI...
  • Page 107 Tetra Pak Hoyer TABLE INDEX Cone feed - Fig. 9.25 POS. CODE DESCRIPTION Q.TY 12040099 Blade guide 12040807 Blade shaft support 12040808 Blade movement lever 17000405 Coupling head 12040810 Lever tie rod 17000239 Coupling head 12040098 Spacer 17000007 Cylinder 540212003...
  • Page 108: Cone Feed

    Tetra Pak Hoyer LIST INDEX Fig. 9.25 - Cone feed 9-51 CN901AI...
  • Page 109 Tetra Pak Hoyer TABLE INDEX Cone feed - Fig. 9.26 POS. CODE DESCRIPTION Q.TY 12041152 Cone feed pan 12041145 Vertical plate 336071135 Corteco seal 2032/7 12041146 Cone feed base plate 12040078 Lower clamp 12040079 Lower clamp 12041147 Bearing bush 336001383...
  • Page 110 Tetra Pak Hoyer LIST INDEX Fig. 9.26 - Cone feed 9-53 CN901AI...
  • Page 111 Tetra Pak Hoyer TABLE INDEX Gauge and chocolate spray - Fig. 9.27 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes D01M00027 Travel control guard D01M00055 Adjustment counter ring D01M00054 Adjustment ring nut D01M00030 Adjustment screw 336067150 O-ring 4118 D01M00029...
  • Page 112: Gauge And Chocolate Spray

    Tetra Pak Hoyer LIST INDEX Fig. 9.27 - Gauge and chocolate spray 9-55 CN901AI...
  • Page 113 Tetra Pak Hoyer TABLE INDEX Dosers - Fig. 9.28 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 17000010 Cylinder 12040213 Cylinder connection 016060219 2” clamp A304 336067042 O-ring 3081 12040210 Upper part of cylinder 336067051 O-ring 3118 12040209 Double body...
  • Page 114: Dosers

    Tetra Pak Hoyer LIST INDEX Fig. 9.28 - Dosers 9-57 CN901AI...
  • Page 115 Tetra Pak Hoyer TABLE INDEX Concentric two-flavour dosers - Fig. 9.29 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 17000010 Cylinder 12040213 Cylinder connection 016060219 2” clamp A304 336067042 O-ring 3081 12040782 Upper part of variegator cylinder 336067051 O-ring 3118...
  • Page 116: Concentric Two-Flavour Dosers

    Tetra Pak Hoyer LIST INDEX Fig. 9.29 - Concentric two-flavour dosers 9-59 CN901AI...
  • Page 117 Tetra Pak Hoyer TABLE INDEX By-pass - Fig. 9.30 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 17040009 Pneumatic valve 17000377 Union tee 541110008 Hose connection 016060219 Clamp 018020583 Seal 12040667 Hose D01E00116 4-lane diffusor D01E00104 6-lane diffusor 016060218...
  • Page 118: By-Pass

    Tetra Pak Hoyer LIST INDEX Fig. 9.30 - By-pass 9-61 CN901AI...
  • Page 119 Tetra Pak Hoyer TABLE INDEX Gravity topping - Fig. 9.31 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes D01H00010 Topping tank rod D01H00013A Ring nut D01H00013B Travel adjustment screw VK50N01005 Rod support bar Rod support bar VK50N01006 Rod movement lever...
  • Page 120: Gravity Topping

    Tetra Pak Hoyer LIST INDEX Fig. 9.31 - Gravity topping 9-63 CN901AI...
  • Page 121 Tetra Pak Hoyer TABLE INDEX Topping - Fig. 9.32 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 540214002 Bottom 336067020 Seal 336069466 Seal 018060961 Hose clip 016061062 Hose connection 540214001 Piston 016030065 Cock 12041127 Valve body 112040521 Support frame...
  • Page 122: Topping

    Tetra Pak Hoyer LIST INDEX Fig. 9.32 - Topping 9-65 CN901AI...
  • Page 123: Granule Doser

    Tetra Pak Hoyer TABLE INDEX Granule doser - Fig. 9.33 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes D01G00027 Granule controls D01G00007 4-lane steel hopper D01G00006 6-lane steel hopper 12040645 4-lane channel 12040991 6-lane channel D01G00010 Vibration damper spacers...
  • Page 124 Tetra Pak Hoyer LIST INDEX Fig. 9.33 - Granule doser 9-67 CN901AI...
  • Page 125: Lid Feed

    Tetra Pak Hoyer TABLE INDEX Lid feed - Fig. 9.34 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes Cone lid magazine (according to format) 12040532 4-lane/6-lane magazine support piece 12040536 Lid feed support column 011045990 Suction cup 12040530 Plate...
  • Page 126 Tetra Pak Hoyer LIST INDEX Fig. 9.34 - Lid feed 9-69 CN901AI...
  • Page 127 Tetra Pak Hoyer TABLE INDEX Cone crimper - Fig. 9.35 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 17000054 Limit switch holder 333001203 Cylinder 12040173 Cylinder holder plate D01L00067 Piston control bush FM50R45001 Beader spring D01L00061 Main component for standard cone...
  • Page 128: Cone Crimper

    Tetra Pak Hoyer LIST INDEX Fig. 9.35 - Cone crimper 9-71 CN901AI...
  • Page 129 Tetra Pak Hoyer TABLE INDEX Cup lid closure - Fig. 9.36 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 011045254 Control 333001203 Cylinder 12040173 Cylinder holder plate D01L00067 Piston control bush FM50R45001 Beader spring D01L00061 Main component for standard cone...
  • Page 130: Cup Lid Closure

    Tetra Pak Hoyer LIST INDEX Fig. 9.36 - Cup lid closure 9-73 CN901AI...
  • Page 131 Tetra Pak Hoyer TABLE INDEX Chocolate tank - Fig. 9.37 POS. CODE DESCRIPTION Q.TY 12040816 Tank support frame 016060218 Clamp 018020582 Seal 336054078 Wheel DM100 017975020 Resistance 12040814 Chocolate tank 12040926 Chocolate dipping tube 12040818 Tank cover 12040820 Chocolate filter mesh...
  • Page 132: Chocolate Tank

    Tetra Pak Hoyer LIST INDEX 9.38 9.38 Fig. 9.37 - Chocolate tank 9-75 CN901AI...
  • Page 133 Tetra Pak Hoyer TABLE INDEX Chocolate spray pump - Fig. 9.38 POS. CODE DESCRIPTION Q.TY 336057064 Flywheel 12040716 Adjustment screw 540643005 12040715 Joint 12040806 Nipple with two outlets 12040709 Adjustment sleeve 17000309 Cylinder 12040712 Ring nut with connection 540204053 Coupling...
  • Page 134: Chocolate Spray Pump

    Tetra Pak Hoyer LIST INDEX Fig. 9.38 - Chocolate spray pump 9-77 CN901AI...
  • Page 135 Tetra Pak Hoyer TABLE INDEX Pencil filler - Fig. 9.39 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 12040539 Nozzle 336067030 Seal 336067045 Seal 120401127 Valve body 540214001 Piston 540214002 Bottom 12040538 Support frame 12040526 Distributor support 12040520 Distributor...
  • Page 136: Pencil Filler

    Tetra Pak Hoyer LIST INDEX Fig. 9.39 - Pencil filler 9-79 CN901AI...
  • Page 137 Tetra Pak Hoyer TABLE INDEX Decorators - Fig. 9.40 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 17000010 Cylinder 12040213 Cylinder connection 016060219 2” clamp A304 336067042 O-ring 3081 12040210 Upper part of cylinder 336067051 O-ring 3118 12040212 Decorator body...
  • Page 138: Decorators

    Tetra Pak Hoyer LIST INDEX Fig. 9.40 - Decorators 9-81 CN901AI...
  • Page 139 Tetra Pak Hoyer INDEX TABLE Chewing gum dispenser - Fig. 9.41 POS. CODE DESCRIPTION Q.TY Q.TY 4 lanes 6 lanes 12040630 4-lane hopper 6-lane hopper 12040631 4-lane container 6-lane container 12040632 4-lane selector 6-lane selector 17000010 Cylinder 326019010 Circlip Spacer...
  • Page 140: Chewing Gum Dispenser

    Tetra Pak Hoyer LIST INDEX Fig. 9.41 - Chewing gum dispenser 9-83 CN901AI...
  • Page 141 Tetra Pak Hoyer TABLE INDEX Tube feed pick-up - Fig. 9.42 POS. CODE DESCRIPTION Q.TY 17040089 Cylinder 12041338 Finger support 12041337 Frame 17040067 Cylinder 12041336 Plate FM75D05141 Jaw 9-84 CN901AI...
  • Page 142: Tube Feed Pick-Up

    Tetra Pak Hoyer LIST INDEX 9.24 9.24 Fig. 9.42 - Tube feed pick-up 9-85 CN901AI...
  • Page 143 Tetra Pak Hoyer TABLE INDEX Tube gauge - Fig. 9.43 POS. CODE DESCRIPTION Q.TY FM0605 Tie rod 540602006 Bush 12041403 Gauge support FM0606 Spring 12040408 Plug 9-86 CN901AI...
  • Page 144: Tube Gauge

    Tetra Pak Hoyer LIST INDEX 9.42 Fig. 9.43 - Tube gauge 9-87 CN901AI...
  • Page 145 Tetra Pak Hoyer TABLE INDEX Tube magazine - Fig. 9.44 POS. CODE DESCRIPTION Q.TY 12040242 Long rod 12040243 Short rod 12041288 Squeeze-up tube magazine 12041339 Magazine support 12041335 Column 12040078 Lower clamp 12040079 Upper clamp 9-88 CN901AI...
  • Page 146: Tube Magazine

    Tetra Pak Hoyer LIST INDEX Fig. 9.44 - Tube magazine 9-89 CN901AI...
  • Page 147 Tetra Pak Hoyer TABLE INDEX Volumetric doser - Fig. 9.45 POS. CODE DESCRIPTION Q.TY 12041220 Plate 12041213 Washer 12041212 Stem 12041210 Cylinder 336069471 Seal 12041211 Doser piston 336067059 O-ring 3168 12041214 Half-rings 12041204 Shaft 12041222 Shaft seal disk 336067091 O-ring...
  • Page 148: Volumetric Doser

    Tetra Pak Hoyer LIST INDEX 9.46 9.47 Fig. 9.45 - Volumetric doser 9-91 CN901AI...
  • Page 149 Tetra Pak Hoyer TABLE INDEX Volumetric doser - Fig. 9.46 POS. CODE DESCRIPTION Q.TY 336057062 Flywheel 326024250 Elastic plug 4x16 12041218 Adjustment screw 341657001 Ring nut 341690023 Terminal 016060218 Clamp 12040078 Lower clamp 326019014 Elastic ring 12041217 Cylinder adjustment component...
  • Page 150 Tetra Pak Hoyer LIST INDEX 9.45 9.45 9.45 Fig. 9.46 - Volumetric doser 9-93 CN901AI...
  • Page 151 Tetra Pak Hoyer TABLE INDEX Volumetric doser - Fig. 9.47 POS. CODE DESCRIPTION Q.TY 12041200 Hopper lid 12041201 Guard mesh 12041202 Hoppera 12041226 Washer 12041225 Plate 17000063 Coupling head 17000378 Cylinder 333001647 Coupling head 12041221 Shaft movement lever 12041224 Cylinder holder pin...
  • Page 152 Tetra Pak Hoyer LIST INDEX 9.46 9.45 Fig. 9.47 - Volumetric doser 9-95 CN901AI...
  • Page 153 Tetra Pak Hoyer TABLE INDEX Stamp - Fig. 9.48 POS. CODE DESCRIPTION Q.TY 12041516 Station support 12041521 Protective pan 12041517 Support crosspiece 12040079 Upper clamp 12040078 Lower clamp 12041518 Side support Cylinder 12041520 Guide rod 17000432 Bush 12041504 Sliding block...
  • Page 154 Tetra Pak Hoyer LIST INDEX 9.49 9.49 9.49 Fig. 9.48 - Stamp 9-97 CN901AI...
  • Page 155 Tetra Pak Hoyer TABLE INDEX Stamp - Fig. 9.49 POS. CODICE DESCRIZIONE Q.TA’ 17040085 Encoder 336019996 Belt 12041513 Pulley 12041511 Pin for pulley with encoder 336001302 Bearing 326019120 Circlip 12041510 Belt flange 12041512 Return pulley pin 12041514 Encoder support Belt...
  • Page 156 Tetra Pak Hoyer INDEX LIST 9.48 9.48 Fig. 9.49 - Stamp 9-99 CN901AI...
  • Page 157 Tetra Pak Hoyer TABLE INDEX Tube sealing station - Fig. 9.50 POS. CODE DESCRIPTION Q.TY Crosspiece 540313028 Spacer 540313057 Spring 540313029 Tie rod 12040973 Sealing head holder plate 1017075168 Resistance 017988037 Thermocouple 9-100 CN901AI...
  • Page 158: Tube Sealing Station

    Tetra Pak Hoyer LIST INDEX Fig. 9.50 - Tube sealing station 9-101 CN901AI...
  • Page 159 Tetra Pak Hoyer TABLE INDEX Cup ejector belt - Fig. 9-51 POS. CODE DESCRIPTION Q.TY 17040050 Belt 12041471 Belt support plate 12041463 Guard panel 17000367 Reduction gear 12040233 Reduction gear column 12040155 I-beam pin 17000113 Motor ST63 4P 0.18 kW B5...
  • Page 160: Cup Ejector Belt

    Tetra Pak Hoyer LIST INDEX Fig.9-51 - Cup ejector belt 9-103 CN901AI...
  • Page 161 Tetra Pak Hoyer TABLE INDEX Cup ejector belt - Fig. 9-52 POS. CODE DESCRIPTION Q.TY 336003151 Idler pin 12040153 Blade holder crosspiece 4-row cup ejector blade (according to format) 6-row cup ejector blade (according to format) 17000014 Cylinder 12040155 I-beam pin...
  • Page 162 Tetra Pak Hoyer LIST INDEX 9.51 9.51 Fig.9-52 - Cup ejector belt 9-105 CN901AI...

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