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Please read this manual carefully, including all warnings and recommendations. No part of this manual may be reproduced or transmitted to a third party without the prior written permission of TETRA PAK HOYER. Machine HOYER DINO C ○...
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Tetra Pak Hoyer RETURN TO PM Identification of the machine General information Description of the machine and technical data Installation Adjustment and format change procedures Operating procedures Cleaning and maintenance Catalogue of spare parts DIN806B...
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Tetra Pak Hoyer RETURN TO PM HOYER DINO C 1 - IDENTIFICATION OF THE MACHINE Contents Introduction ....................... 1-2 Identification plate ...................... 1-2 Service Centres ......................1-3 DIN806BA...
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Tetra Pak Hoyer RETURN TO PM 1.1 Introduction Thank you for having chosen a Tetra Pak Hoyer The manual contains tables, drawings and diagrams machine. We recommend you read this manual which will allow you to familiarise yourself with all carefully, as it contains essential information regarding parts of the machine.
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If you have any requirement or problem that requires our assistance, please contact one of the following service centres, which are authorised to perform maintenance and provide technical service under warranty for Tetra Pak Hoyer machines. EUROPE and NORTH AMERICA:...
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Tetra Pak Hoyer RETURN TO PM HOYER DINO C 2 - GENERAL INFORMATION Contents Declaration of conformity ................... 2-2 Preliminary comments ....................2-2 General safety rules ....................2-2 Special warnings......................2-3 Ambient operating limits ..................... 2-3 DIN806BB...
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RETURN TO PM 2.1 Declaration of conformity This machine has been manufactured in accordance the HOYER DINO C machine is designed and with international standards and hygiene and sanitary manufactured in accordance with the provisions of legislation applicable to food processing machinery.
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The machine is suitable for operation in the following NOTE: ambient conditions: • Temperature : from 4°C to 40°C Tetra Pak Hoyer will accept no responsibility for • Humidity : from 20% to 95%. damage or injury caused by failure to comply with the above warnings.
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Tetra Pak Hoyer RETURN TO PM HOYER DINO C 3 - DESCRIPTION OF THE MACHINE AND TECHNICAL DATA Contents Description of the machine ..................3-2 Operation ........................3-2 Technical data ......................3-4 Programming and control panel ................... 3-5 DIN806BC...
Hoyer RETURN TO PM 3.1 Description of the machine The Hoyer Dino C multiple row pick-up system Chocolate coating tank for products on sticks and may be used with a wide range of products ball cones (Pos. 3, Fig. 3.1).
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Fig. 3.1). Each roller carries nine sets of products picked up together. The Hoyer Dino C multiple row pick-up machine A sufficient number of rollers is provided to may also be equipped with a fruit juice coating...
Tetra Pak Hoyer RETURN TO PM 3.3 Technical data Standard power supply: Dimensions 220 - 440 V / 3 Ph / 50-60 Hz A (length) = 1800 mm B (width) = 2640 mm Installed power C (height) = 2160 mm...
Tetra Pak Hoyer RETURN TO PM 3.4 Programming and control panel Fig.3.3 Chain drive Coating pump Jog (continuous chain control) Nitrogen control Selection of automatic/manual cycle Start/stop of automatic cycle Start pick-up movement Edit recipe Activate recipe Save recipe Send recipe to PLC...
Tetra Pak Hoyer RETURN TO PM HOYER DINO C 4 - INSTALLATION Contents Unpacking and checking the contents ............... 4-2 Positioning and installation..................4-2 Electrical connection ....................4-3 Pneumatic connection ....................4-3 Checking direction of rotation................... 4-4 Positioning accessories ....................4-4...
Tetra Pak Hoyer RETURN TO PM 4.1 Unpacking and checking the contents The HOYER Dino C pick-up machine and its d. Check that the contents of the packages various components are delivered in special correspond to the items indicated in the packaging, normally in a wooden crate.
Fig.4.1 4.3 Electrical connection The machine’s electrical system has been factory WARNING: tested by Tetra Pak Hoyer technicians. The machine components are electrically protected The differential protection switch must be class from short circuits: “A”, suitable for protection of the inverter’s electronic power circuits.
Tetra Pak Hoyer RETURN TO PM MODEL SERIAL N.: YEAR OF CONSTRUCTION: ELECTRICAL SUPPLY: Nlt/min. PNEUMATIC SUPPLY: Type REFRIGERANT: HEATING GAS: Kcal/h THERMAL CAPACITY: Tetra Pak Hoyer Via Monferrato, 52 - 20098 San Giuliano Milanese ( MI ) Italia - Tel. 02-982921 - Fax 02-9880171 Made in Italy Fig.
Tetra Pak Hoyer RETURN TO PM Fig.4.3 Positioning accessories • Position the coating tank assembled on its wheels 2, Fig. 4.4) using the multiple connection cable (Pos. 2, Fig. 4.3) in the correct position provided. underneath the pick-up machine. •...
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Tetra Pak Hoyer RETURN TO PM HOYER DINO C 5 -ADJUSTMENT AND FORMAT CHANGE PROCEDURES Contents Product change ......................5-2 5.1.1 Coated products ....................5-2 5.1.2 Products on sticks ..................... 5-3 5.1.3 Ball cones and wafer cups ................. 5-4 5.1.4 Products without sticks ..................
Tetra Pak Hoyer RETURN TO PM 5.1 Product change The Hoyer Dino C multiple row pick-up machine Format changes involve replacement of: may be used with a wide range of products (products - pick-up tools (Pos. 1, Fig. 5.1); with stick handles, ballcones, wafer cups and products - conveyor rollers (Pos.
Tetra Pak Hoyer RETURN TO PM Fig. 5.2 5.1.2 Products on sticks the pneumatic panel using the hoses connected • Replace the pick-up gripper holder support with the pick-up machine. (Pos. 1, Fig. 5.3). • Check that the rotation cylinders turn the gripper •...
Tetra Pak Hoyer RETURN TO PM 5.1.3 Ball cone and wafer cup products • Replace the pick-up gripper holder support • Replace the rollers (Pos. 2, Fig. 5.4). (Pos. 1, Fig. 5.4). • Deactivate the roller opening cylinders. • Replace the release gripper holder support •...
Tetra Pak Hoyer RETURN TO PM 5.2 Adjustment from the control panel Fig. 5.2 The various functions of the production line are controlled by a PLC (Pos. 1, Fig. 5.14). For references, refer to CHAPTER 3 – DESCRIPTION OF THE MACHINE AND TECHNICAL DATA.
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Tetra Pak Hoyer RETURN TO PM HOYER DINO C 6 - OPERATING PROCEDURES Contents Preliminary checks ......................6.2 Production cycle ......................6.3 6.2.1 Beginning of production ..................6.3 6.2.2 Emergency stop ....................6.4 6.2.3 End of production ....................6.4 DIN806BF...
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Tetra Pak Hoyer RETURN TO PM 6.1 Preliminary checks Before starting the machine carry out the following d. Check that the compressed air supply is correct checks: and that the pressure reducer in the pneumatic a. Check that all panels and guards are solidly panel is set to 6 bar.
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Tetra Pak Hoyer RETURN TO PM 6.2 Production cycle 6.2.1 Beginning production To turn on the machine, perform the following steps: Press F4 (Fig. 6.2) to start automatic production. a. Turn on the power to the machine by turning the The machine will automatically begin the production main switch to the “ON”...
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Tetra Pak Hoyer RETURN TO PM 6.2.2 Emergency stop emergency push button (Pos. 1, Fig. 6.3) In the event of malfunctioning of any component, anticlockwise and release it and press reset F11 press the emergency stop button (Pos. 1, Fig. 6.3) (Fig.
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Tetra Pak Hoyer RETURN TO PM HOYER DINO C 7 - CLEANING AND MAINTENANCE Contents Cleaning and washing ....................7-2 7.1.1 Recommended products ................... 7-2 Routine maintenance ....................7-2 7.2.1 Beginning of the season ..................7-2 7.2.2 Every day ......................7-3 7.2.3...
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Tetra Pak Hoyer RETURN TO PM 7.1 Cleaning and washing The procedure for washing the pick-up machine concentrations from 2% to 3%. The is as follows: recommended minimum contact time is 15 – a- Prewashing with hot water (50°C). 20 minutes.
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Tetra Pak Hoyer RETURN TO PM 7.2.2 Every day • Wash the pick-up machine and the chocolate • Lubricate seals; tank thoroughly at the end of production; refer material required: to point 7.1 – CLEANING AND WASHING, Vaseline oil points a, b, c, d, and e;...
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Tetra Pak Hoyer LAY-OUT RETURN TO PM HOYER DINO C 9 - SPARE PARTS Contents Lay-out ......................9.1 Structure......................9.2 Motor drive ....................... 9.4 Tightening pulley....................9.6 Extraction ......................9.8 Opening of load grippers ..................9.10 Opening of release grippers and bypass ............9-12 9-8/10 Translation ....................
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Structure - Fig. 9.2 POS. CODE DESCRIPTION 12060201 Right shoulder 12060202 Left shoulder 12060833 Oil pan on motor side 12060203 Rear support 12060204 Front support 12060205 Connection cross-piece 12060624 Adjustable ring nut...
Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.12 - Stick release 9-23 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Stick pick-up - Fig. 9.13 POS. CODE DESCRIPTION 12060245 Support for rotation 12060249 Pin on motor side 12060252 Pulley pin 12060247 Gripper support 12060501 Pin for articulated joint of cylinder 17000008 Cylinder...
Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.13 - Stick pick-up 9-25 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Candy bar pick-up - Fig. 9.14 POS. CODE DESCRIPTION E16827583 Finger on candy bar gripper E16827582 Finger on candy bar gripper E16826803 E16827804 A16827426 E16826805 E16826806 C16826508 O-ring Seal E16826507 Seal Seal...
Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.19 - Bricket pick-up 9-37 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.20 POS. CODE DESCRIPTION 12061127 Lower frame 12061122 Lower vat 12061121 Support for lower tank 12061126 Supporting frame 12061116 Left leg 12061115 Right leg 17000419 Wheel 12061070...
Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.20 - Juice coating device 9-39 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.21 POS. CODE DESCRIPTION 12061125 Nitrogen tank at entrance 12061123 Juice tank 12061124 Nitrogen tank at exit 9-40 DIN806BI...
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Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-22 9-23 9-24 9-20 Fig. 9.21 - Juice coating device 9-41 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.22 POS. CODE DESCRIPTION 12061067 Nitrogen tank at entrance 12061063 Tank support 12061065 Upper tank guide 12061064 Lower tank guide 12061069 Lever for raising tanks 17000018 Support...
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Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-20 Fig. 9.22 - Juice coating device 9-43 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.23 POS. CODE DESCRIPTION 12061066 Juice tank 12061063 Tank support 12061065 Upper tank guide 12061064 Lower tank guide 12061069 Lever for raising tanks 17000018 Support 12061114 Stationary tank guide with cylinder support...
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Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-20 Fig. 9.23 - Juice coating device 9-45 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.24 POS. CODE DESCRIPTION 12061068 Nitrogen tank at exit 12061063 Tank support 12061065 Upper tank guide 12061064 Lower tank guide 12061069 Lever for raising tanks 17000018 Support...
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Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-20 Fig. 9.24 - Juice coating device 9-47 DIN806BI...
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Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Chocolate tank - Fig. 9.25 POS. CODE DESCRIPTION 12060670 Main tank 12060815 Grille cover 12060808 Raising rod 17000261 Support 12060812 Connecting rod 12060816 17000272 Articulated joint 17000271 Cylinder 17000265 Flange 17000266 Hinge support...
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