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Tetra Pak
Hoyer
RETURN TO PM
We hope the information contained in this manual will
be of use to you. It is based on concrete data and on
the best of our current knowledge. Please read this
manual carefully, including all warnings and
recommendations. No part of this manual may be
reproduced or transmitted to a third party without
the prior written permission of TETRA PAK HOYER.
Machine
Serial number
Tetra Pak Hoyer ApS
Soeren Nymarks Vej, 13
DK 8270 Hoejbjerg
Denmark
Telephone + 45 89 393939
Telefax + 45 86 292200
Telex 68770 Alhoy DK
DIN806B
HOYER DINO C
Tetra Pak Hoyer Inc.
7711 95th Street
P.O. Box 0902
Pleasant Prairie, WI 53158-092
U.S.A.
Telephone + 414 9479100
Telefax + 414 9479190
Tetra Pak Hoyer S.p.A.
Via Monferrato, 52
20098 San Giuliano Milanese (Milano)
Italy
Telephone +39 2 98292.1
Telefax +39 2 9880171
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  • Page 1 Please read this manual carefully, including all warnings and recommendations. No part of this manual may be reproduced or transmitted to a third party without the prior written permission of TETRA PAK HOYER. Machine HOYER DINO C ○...
  • Page 2 Tetra Pak Hoyer RETURN TO PM Identification of the machine General information Description of the machine and technical data Installation Adjustment and format change procedures Operating procedures Cleaning and maintenance Catalogue of spare parts DIN806B...
  • Page 3 Tetra Pak Hoyer RETURN TO PM HOYER DINO C 1 - IDENTIFICATION OF THE MACHINE Contents Introduction ....................... 1-2 Identification plate ...................... 1-2 Service Centres ......................1-3 DIN806BA...
  • Page 4 Tetra Pak Hoyer RETURN TO PM 1.1 Introduction Thank you for having chosen a Tetra Pak Hoyer The manual contains tables, drawings and diagrams machine. We recommend you read this manual which will allow you to familiarise yourself with all carefully, as it contains essential information regarding parts of the machine.
  • Page 5 If you have any requirement or problem that requires our assistance, please contact one of the following service centres, which are authorised to perform maintenance and provide technical service under warranty for Tetra Pak Hoyer machines. EUROPE and NORTH AMERICA:...
  • Page 6 Tetra Pak Hoyer RETURN TO PM HOYER DINO C 2 - GENERAL INFORMATION Contents Declaration of conformity ................... 2-2 Preliminary comments ....................2-2 General safety rules ....................2-2 Special warnings......................2-3 Ambient operating limits ..................... 2-3 DIN806BB...
  • Page 7 RETURN TO PM 2.1 Declaration of conformity This machine has been manufactured in accordance the HOYER DINO C machine is designed and with international standards and hygiene and sanitary manufactured in accordance with the provisions of legislation applicable to food processing machinery.
  • Page 8 The machine is suitable for operation in the following NOTE: ambient conditions: • Temperature : from 4°C to 40°C Tetra Pak Hoyer will accept no responsibility for • Humidity : from 20% to 95%. damage or injury caused by failure to comply with the above warnings.
  • Page 9 Tetra Pak Hoyer RETURN TO PM HOYER DINO C 3 - DESCRIPTION OF THE MACHINE AND TECHNICAL DATA Contents Description of the machine ..................3-2 Operation ........................3-2 Technical data ......................3-4 Programming and control panel ................... 3-5 DIN806BC...
  • Page 10: Description Of The Machine

    Hoyer RETURN TO PM 3.1 Description of the machine The Hoyer Dino C multiple row pick-up system Chocolate coating tank for products on sticks and may be used with a wide range of products ball cones (Pos. 3, Fig. 3.1).
  • Page 11 Fig. 3.1). Each roller carries nine sets of products picked up together. The Hoyer Dino C multiple row pick-up machine A sufficient number of rollers is provided to may also be equipped with a fruit juice coating...
  • Page 12: Technical Data

    Tetra Pak Hoyer RETURN TO PM 3.3 Technical data Standard power supply: Dimensions 220 - 440 V / 3 Ph / 50-60 Hz A (length) = 1800 mm B (width) = 2640 mm Installed power C (height) = 2160 mm...
  • Page 13: Programming And Control Panel

    Tetra Pak Hoyer RETURN TO PM 3.4 Programming and control panel Fig.3.3 Chain drive Coating pump Jog (continuous chain control) Nitrogen control Selection of automatic/manual cycle Start/stop of automatic cycle Start pick-up movement Edit recipe Activate recipe Save recipe Send recipe to PLC...
  • Page 14: Table Of Contents

    Tetra Pak Hoyer RETURN TO PM HOYER DINO C 4 - INSTALLATION Contents Unpacking and checking the contents ............... 4-2 Positioning and installation..................4-2 Electrical connection ....................4-3 Pneumatic connection ....................4-3 Checking direction of rotation................... 4-4 Positioning accessories ....................4-4...
  • Page 15: Unpacking And Checking The Contents

    Tetra Pak Hoyer RETURN TO PM 4.1 Unpacking and checking the contents The HOYER Dino C pick-up machine and its d. Check that the contents of the packages various components are delivered in special correspond to the items indicated in the packaging, normally in a wooden crate.
  • Page 16: Electrical Connection

    Fig.4.1 4.3 Electrical connection The machine’s electrical system has been factory WARNING: tested by Tetra Pak Hoyer technicians. The machine components are electrically protected The differential protection switch must be class from short circuits: “A”, suitable for protection of the inverter’s electronic power circuits.
  • Page 17: Pneumatic Connection

    Tetra Pak Hoyer RETURN TO PM MODEL SERIAL N.: YEAR OF CONSTRUCTION: ELECTRICAL SUPPLY: Nlt/min. PNEUMATIC SUPPLY: Type REFRIGERANT: HEATING GAS: Kcal/h THERMAL CAPACITY: Tetra Pak Hoyer Via Monferrato, 52 - 20098 San Giuliano Milanese ( MI ) Italia - Tel. 02-982921 - Fax 02-9880171 Made in Italy Fig.
  • Page 18: Positioning Accessories

    Tetra Pak Hoyer RETURN TO PM Fig.4.3 Positioning accessories • Position the coating tank assembled on its wheels 2, Fig. 4.4) using the multiple connection cable (Pos. 2, Fig. 4.3) in the correct position provided. underneath the pick-up machine. •...
  • Page 19 Tetra Pak Hoyer RETURN TO PM HOYER DINO C 5 -ADJUSTMENT AND FORMAT CHANGE PROCEDURES Contents Product change ......................5-2 5.1.1 Coated products ....................5-2 5.1.2 Products on sticks ..................... 5-3 5.1.3 Ball cones and wafer cups ................. 5-4 5.1.4 Products without sticks ..................
  • Page 20: Product Change

    Tetra Pak Hoyer RETURN TO PM 5.1 Product change The Hoyer Dino C multiple row pick-up machine Format changes involve replacement of: may be used with a wide range of products (products - pick-up tools (Pos. 1, Fig. 5.1); with stick handles, ballcones, wafer cups and products - conveyor rollers (Pos.
  • Page 21: Products On Sticks

    Tetra Pak Hoyer RETURN TO PM Fig. 5.2 5.1.2 Products on sticks the pneumatic panel using the hoses connected • Replace the pick-up gripper holder support with the pick-up machine. (Pos. 1, Fig. 5.3). • Check that the rotation cylinders turn the gripper •...
  • Page 22: Products Without Sticks

    Tetra Pak Hoyer RETURN TO PM 5.1.3 Ball cone and wafer cup products • Replace the pick-up gripper holder support • Replace the rollers (Pos. 2, Fig. 5.4). (Pos. 1, Fig. 5.4). • Deactivate the roller opening cylinders. • Replace the release gripper holder support •...
  • Page 23: Adjustment From The Control Panel

    Tetra Pak Hoyer RETURN TO PM 5.2 Adjustment from the control panel Fig. 5.2 The various functions of the production line are controlled by a PLC (Pos. 1, Fig. 5.14). For references, refer to CHAPTER 3 – DESCRIPTION OF THE MACHINE AND TECHNICAL DATA.
  • Page 24 Tetra Pak Hoyer RETURN TO PM HOYER DINO C 6 - OPERATING PROCEDURES Contents Preliminary checks ......................6.2 Production cycle ......................6.3 6.2.1 Beginning of production ..................6.3 6.2.2 Emergency stop ....................6.4 6.2.3 End of production ....................6.4 DIN806BF...
  • Page 25 Tetra Pak Hoyer RETURN TO PM 6.1 Preliminary checks Before starting the machine carry out the following d. Check that the compressed air supply is correct checks: and that the pressure reducer in the pneumatic a. Check that all panels and guards are solidly panel is set to 6 bar.
  • Page 26 Tetra Pak Hoyer RETURN TO PM 6.2 Production cycle 6.2.1 Beginning production To turn on the machine, perform the following steps: Press F4 (Fig. 6.2) to start automatic production. a. Turn on the power to the machine by turning the The machine will automatically begin the production main switch to the “ON”...
  • Page 27 Tetra Pak Hoyer RETURN TO PM 6.2.2 Emergency stop emergency push button (Pos. 1, Fig. 6.3) In the event of malfunctioning of any component, anticlockwise and release it and press reset F11 press the emergency stop button (Pos. 1, Fig. 6.3) (Fig.
  • Page 28 Tetra Pak Hoyer RETURN TO PM HOYER DINO C 7 - CLEANING AND MAINTENANCE Contents Cleaning and washing ....................7-2 7.1.1 Recommended products ................... 7-2 Routine maintenance ....................7-2 7.2.1 Beginning of the season ..................7-2 7.2.2 Every day ......................7-3 7.2.3...
  • Page 29 Tetra Pak Hoyer RETURN TO PM 7.1 Cleaning and washing The procedure for washing the pick-up machine concentrations from 2% to 3%. The is as follows: recommended minimum contact time is 15 – a- Prewashing with hot water (50°C). 20 minutes.
  • Page 30 Tetra Pak Hoyer RETURN TO PM 7.2.2 Every day • Wash the pick-up machine and the chocolate • Lubricate seals; tank thoroughly at the end of production; refer material required: to point 7.1 – CLEANING AND WASHING, Vaseline oil points a, b, c, d, and e;...
  • Page 31 Tetra Pak Hoyer LAY-OUT RETURN TO PM HOYER DINO C 9 - SPARE PARTS Contents Lay-out ......................9.1 Structure......................9.2 Motor drive ....................... 9.4 Tightening pulley....................9.6 Extraction ......................9.8 Opening of load grippers ..................9.10 Opening of release grippers and bypass ............9-12 9-8/10 Translation ....................
  • Page 32 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Structure - Fig. 9.2 POS. CODE DESCRIPTION 12060201 Right shoulder 12060202 Left shoulder 12060833 Oil pan on motor side 12060203 Rear support 12060204 Front support 12060205 Connection cross-piece 12060624 Adjustable ring nut...
  • Page 33: Structure

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.2 - Structure DIN806BI...
  • Page 34 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Motor drive - Fig. 9.3 POS. CODE DESCRIPTION 1700264 Motor 1700263 Reducer 336014190 Intermitter 120060242 Support 12060687 Connection 12060679 Connection 17000070 Support 120040051 Shoulder washer 12060209 Motor wheel 8 x 32 key...
  • Page 35: Motor Drive

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.3 - Motor drive DIN806BI...
  • Page 36 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Tightening pulley - Fig. 9.4 POS. CODE DESCRIPTION 12040058 Tightener base 12040057 Spring cap 12040056 Tightener spring 12040059 Tightener piston 12040042 Support 12040053 Tightener body 12060210 Driven shaft 12040051 Shoulder washer 12060206...
  • Page 37: Tightening Pulley

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.4 - Tightening pulley DIN806BI...
  • Page 38 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Extraction - Fig. 9.5 POS. CODE DESCRIPTION 17000067 Cylinder 12060213 Support 12060214 Support 12060215 Articulated joint for cylinder 336005051 Bushing 17000064 Articulated joint 12060212 Lever 17000062 Articulated joint 17000063 Articulated joint 12060217...
  • Page 39: Extraction

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.5 - Extraction DIN806BI...
  • Page 40 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Opening of load grippers - Fig. 9.6 POS. CODE DESCRIPTION 17000008 Cylinder 12061144 Gripper opening terminal 12061043 Cylinder block 12061104 Expulsion rod 9-10 DIN806BI...
  • Page 41: Opening Of Load Grippers

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.6 - Opening of load grippers 9-11 DIN806BI...
  • Page 42 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Opening of release grippers - Fig. 9.7 POS. CODE DESCRIPTION 17000008 Cylinder 12061142 Extraction terminal 12061043 Cylinder block 12061104 Expulsion rod 9-12 DIN806BI...
  • Page 43 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.7 - Opening of release grippers 9-13 DIN806BI...
  • Page 44 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Translation - Fig. 9.8 POS. CODE DESCRIPTION 12060244 Translation support 12060502 Guiding shaft 12060503 Drive block 12061146 Guiding shaft support 12060612 Pulley support 12060853 Serrated pulley 17000051 Reducer 17060007 Servomotor Seeger ring...
  • Page 45: Translation

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.8 - Translation 9-15 DIN806BI...
  • Page 46 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Translation - Fig. 9.9 POS. CODE DESCRIPTION 12060246 Translation support 326019162 Seeger 162 Bearing 12060248 Bearing support bushing 12060852 Serrated pulley 9-16 DIN806BI...
  • Page 47 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.9 - Translation 9-17 DIN806BI...
  • Page 48 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Translation - Fig. 9.10 POS. CODE DESCRIPTION 17060006 Servomotor 17060050 Reducer 17060361 Serrated pulley 17060359 Belt 17060243 Servomotor support 17060296 Fifth wheel 17060293 Base 17060297 17060304 Ball bearing 17060878 Pulley 17060294 Lock washer...
  • Page 49 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.10 - Translation 9-19 DIN806BI...
  • Page 50 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Stick roller - Fig. 9.11 POS. CODE DESCRIPTION 12060164 Roller for sticks 12060166 Spring 12060165 Stick roller pin 9-20 DIN806BI...
  • Page 51: Stick Roller

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.11 - Stick roller 9-21 DIN806BI...
  • Page 52 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Stick release - Fig. 9.12 POS. CODE DESCRIPTION 12060239 Double finger 12060238 Single finger Plug E16826805 Serrated ring nut C16826508 Piston O-ring Seal E16826507 Seal Seal E16826168 Seal 326019125 Seeger 25I 12060231...
  • Page 53: Stick Release

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.12 - Stick release 9-23 DIN806BI...
  • Page 54 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Stick pick-up - Fig. 9.13 POS. CODE DESCRIPTION 12060245 Support for rotation 12060249 Pin on motor side 12060252 Pulley pin 12060247 Gripper support 12060501 Pin for articulated joint of cylinder 17000008 Cylinder...
  • Page 55: Stick Pick-Up

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.13 - Stick pick-up 9-25 DIN806BI...
  • Page 56 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Candy bar pick-up - Fig. 9.14 POS. CODE DESCRIPTION E16827583 Finger on candy bar gripper E16827582 Finger on candy bar gripper E16826803 E16827804 A16827426 E16826805 E16826806 C16826508 O-ring Seal E16826507 Seal Seal...
  • Page 57: Candy Bar Pick-Up

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.14 - Candy bar pick-up 9-27 DIN806BI 1 3 4 2 3 4 5 6 4 3 1 7 7 2 3 4 6 8 9 1 0...
  • Page 58 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Cone release - Fig. 9.15 POS. CODE DESCRIPTION 17000007 Cylinder 541120391 Plate 541120390 Retainer 12060803 Gripper body 541400253 Fulcrum axis 12060824 Control piston 541411254 Lever 12061001 Left finger 12061001 Right finger 12061000...
  • Page 59: Cone Release

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.15 - Cone release 9-29 DIN806BI...
  • Page 60 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Cone pick-up - Fig. 9.16 POS. CODE DESCRIPTION 12060801 Gripper holding plate 17000007 Cylinder 541120113 Gripper body 541120117 Fixed pin 12060824 Control piston 12060823 Spacer 12060841 Spacer 12060822 54400260 9-30 DIN806BI...
  • Page 61 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.16 - Cone pick-up 9-31 DIN806BI...
  • Page 62 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Wafer cup release - Fig. 9.17 POS. CODE DESCRIPTION 17000007 Cylinder 541120391 Plate 541120390 Retainer 12060803 Gripper body 541120253 Fulcrum axis 12060824 Control piston 541120254 Lever 12061029 Left finger 12061028 Right finger...
  • Page 63: Wafer Cup Release

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.17 - Wafer cup release 9-33 DIN806BI...
  • Page 64 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Wafer cup pick-up - Fig. 9.18 POS. CODE DESCRIPTION 12060023 Gripper holding plate 17000007 Cylinder 541120113 Gripper body 541120117 Fixed pin 12060824 Control piston 12060024 Spacer 551120011 54400260 9-34 DIN806BI...
  • Page 65: Wafer Cup Pick-Up

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.18 - Wafer cup pick-up 9-35 DIN806BI...
  • Page 66 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Bricket pick-up - Fig. 9.19 POS. CODE DESCRIPTION 12061004 Gripper holding plate 541400253 Fulcrum axis 12060803 Gripper body 12061002 Control piston 541400257 Stop plate 17000007 Cylinder 541400260 Finger 9-36 DIN806BI...
  • Page 67: Bricket Pick-Up

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.19 - Bricket pick-up 9-37 DIN806BI...
  • Page 68 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.20 POS. CODE DESCRIPTION 12061127 Lower frame 12061122 Lower vat 12061121 Support for lower tank 12061126 Supporting frame 12061116 Left leg 12061115 Right leg 17000419 Wheel 12061070...
  • Page 69: Juice Coating Device

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.20 - Juice coating device 9-39 DIN806BI...
  • Page 70 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.21 POS. CODE DESCRIPTION 12061125 Nitrogen tank at entrance 12061123 Juice tank 12061124 Nitrogen tank at exit 9-40 DIN806BI...
  • Page 71 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-22 9-23 9-24 9-20 Fig. 9.21 - Juice coating device 9-41 DIN806BI...
  • Page 72 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.22 POS. CODE DESCRIPTION 12061067 Nitrogen tank at entrance 12061063 Tank support 12061065 Upper tank guide 12061064 Lower tank guide 12061069 Lever for raising tanks 17000018 Support...
  • Page 73 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-20 Fig. 9.22 - Juice coating device 9-43 DIN806BI...
  • Page 74 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.23 POS. CODE DESCRIPTION 12061066 Juice tank 12061063 Tank support 12061065 Upper tank guide 12061064 Lower tank guide 12061069 Lever for raising tanks 17000018 Support 12061114 Stationary tank guide with cylinder support...
  • Page 75 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-20 Fig. 9.23 - Juice coating device 9-45 DIN806BI...
  • Page 76 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Juice coating device - Fig. 9.24 POS. CODE DESCRIPTION 12061068 Nitrogen tank at exit 12061063 Tank support 12061065 Upper tank guide 12061064 Lower tank guide 12061069 Lever for raising tanks 17000018 Support...
  • Page 77 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST 9-20 Fig. 9.24 - Juice coating device 9-47 DIN806BI...
  • Page 78 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Chocolate tank - Fig. 9.25 POS. CODE DESCRIPTION 12060670 Main tank 12060815 Grille cover 12060808 Raising rod 17000261 Support 12060812 Connecting rod 12060816 17000272 Articulated joint 17000271 Cylinder 17000265 Flange 17000266 Hinge support...
  • Page 79: Chocolate Tank

    Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.25 - Chocolate tank 9-49 DIN806BI...
  • Page 80 Tetra Pak Hoyer LAY-OUT TABLE RETURN TO PM Chocolate tank - Fig. 9.26 POS. CODE DESCRIPTION QUANTITY 12060807 Translating coating tank 12060805 Bushing 12060806 Guide 12060804 Bushing 12060811 Cover guide 12060809 Archimedean screw cover 12060810 Archimedean screw 12060802 Archimedean screw drive shaft...
  • Page 81 Tetra Pak Hoyer LAY-OUT RETURN TO PM LIST Fig. 9.26 - Chocolate tank 9-51 DIN806BI...

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