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Tetra Pak
Hoyer
We hope that the information will be of help to you. It
is based on concrete data and on the best of our
current knowledge.
Read the contents of the manual carefully, including
the warnings and recommendations. Also read the
conditions of sale, including those governing the
warranty.
No part of this manual may be reproduced or
transmitted to third parties without the prior written
permission of TETRA PAK HOYER.
Machine
Serial Number
Tetra Pak Hoyer A/S
Soeren Nymarks Vej, 13
DK 8270 Hoejbjerg
Denmark
Telephone + 45 89 393939
Telefax + 45 86 292200
Telex 68770 Alhoy DK
CC901A
HOYER COMET C
Tetra Pak Hoyer Inc.
753 Geneva Parkway
P.O. Box 280
Lake Geneva, WI 53147
U.S.A.
Telephone +1 414 2497400
Telefax +1 414 2497500
Tetra Pak Hoyer S.p.A.
Via Monferrato, 52
20098 San Giuliano Milanese (Milano)
Italy
Telephone +39 2 98292.1
Telefax +39 2 9880171
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Summary of Contents for Tetra Pak HOYER COMET C

  • Page 1 Also read the conditions of sale, including those governing the warranty. No part of this manual may be reproduced or transmitted to third parties without the prior written permission of TETRA PAK HOYER. Machine HOYER COMET C ○ ○...
  • Page 2 Tetra Pak Hoyer Machine identification data General Description of the machine and technical data Installation Set-up procedures Operating procedures Cleaning and maintenance Troubleshooting Spare parts catalogue NOTE: All the drawings show the machine and stations for production on two lanes.
  • Page 3 Tetra Pak Hoyer HOYER COMET C 1 - MACHINE IDENTIFICATION DATA Contents Introduction ......................1-2 Identification plate ....................1-2 Service centres ......................1-3 CC901AA...
  • Page 4 1.1 Introduction Thank you for buying a machine manufactured The manual contains tables, drawings and by Tetra Pak Hoyer. diagrams which will allow you to gain familiarity We recommend you read this manual as it is with all parts of the machine.
  • Page 5 If you have any requirement or problem that re- quires our assistance, please contact one of the following service centres, which are authorised to perform maintenance and technical service under warranty to Tetra Pak Hoyer machines. EUROPE and NORTH AMERICA: SOUTH KOREA: MIDDLE EAST: Tetra Pak Hoyer Inc.
  • Page 6 Tetra Pak Hoyer HOYER COMET C 2 - GENERAL Contents Declaration of conformity ..................2-2 Preliminary points ....................2-2 General safety rules ....................2-2 Special warnings ...................... 2-3 Ambient operating limits ..................2-3 CC901AB...
  • Page 7 Tetra Pak provided as a part of this machine remain the Hoyer carried out during the warranty property of Tetra Pak Hoyer and must not be period will automatically invalidate the passed on to third parties without the written warranty.
  • Page 8 The machine is suitable for operation in the NOTE: following ambient conditions: • Temperature : from 4°C to 40°C Tetra Pak Hoyer will accept no responsibility for • Humidity : from 20% to 95%. damage or injury caused by failure to comply with the above warnings.
  • Page 9 Tetra Pak Hoyer HOYER COMET C 3 - DESCRIPTION OF THE MACHINE AND TECHNICAL DATA Contents Description of the machine ..................3-2 Operation ........................3-2 Technical data ......................3-3 Programming and control panel ................... 3-4 CC901AC...
  • Page 10: Description Of The Machine

    Tetra Pak Hoyer 3.1 Description of the macine The HOYER COMET C is a machine used for The machine consists of: filling a variety of ice-cream containers. 1. Steel structure with adjustable feet. The structure of the machine, the mechanical 2.
  • Page 11: Technical Data

    Tetra Pak Hoyer 3.3 Technical data Standard power supply: Dimensions 220 - 440 V / 3 Ph / 50-60 Hz A (length) = 4050 mm B (width) = 1170 mm Installed power C (height) = 1970 mm Main motor: 0.75 kW Belt motor: 0.37 kW...
  • Page 12: Programming And Control Panel

    Tetra Pak Hoyer 3.4 Programming and control panel pdup shift alarm pdown help print Enter Fig.3.3 Start/Stop main motor Select format Jog main motor Save data Select production cycle Auto/Manual Apply data Start/Stop stations and C.I.P. cycle Position stations (for automatic start-up of the production cycle), password “1 2...
  • Page 13 Tetra Pak Hoyer Shift to the next paragraph Set C.I.P. data pdown Go to the next page Reset Display alarm messages alarm Start/Stop loading cones-cups Clear Start/Stop spraying chocolate Display help help Start/Stop doser 1 Print print Chocolate tank resistances...
  • Page 14: Table Of Contents

    Tetra Pak Hoyer HOYER COMET C 4 - INSTALLATION Contents Unpacking and delivery checks ................4-2 Transport and installation ..................4-2 Electrical connection ....................4-3 Pneumatic connection ....................4-3 Checking direction of rotation ................. 4-4 Freezer connections ....................4-4 CC901AD...
  • Page 15: Unpacking And Delivery Checks

    Tetra Pak Hoyer 4.1 Unpacking and delivery checks The HOYER COMET C machine and the various d. Check that the contents of the crate corre- operating stations are transported in special con- spond to the description given in the shipping tainers, generally wooden crates.
  • Page 16: Electrical Connection

    Tetra Pak Hoyer 4.3 Electrical connection The machine’s electrical system has been factory and suitable for protecting inverter electronic checked by Tetra Pak Hoyer engineers. power circuits. The machine’s components are electrically pro- tected against short-circuits. • Check the data on the identification plate (Fig.4.2) to ensure that the machine is com-...
  • Page 17: Checking Direction Of Rotation

    Tetra Pak Hoyer 4.5 Checking the direction of rotation fter having made the electrical and pneumatic the operator’s side. connections, check the direction of rotation of • Press the stop to stop the chain. the machine as follows: WARNING: •...
  • Page 18 Tetra Pak Hoyer HOYER COMET C 5 - ADJUSTMENTS AND FORMAT CHANGE PROCEDURES Contents Control panel adjustments ..................5-2 Product change ......................5-8 Mechanical and pneumatic adjustments ..............5-9 5.3.1 Container feed station adjustment ..............5-9 5.3.1a Cone feed station adjustment ................5-9 5.3.1b...
  • Page 19: Control Panel Adjustments

    Tetra Pak Hoyer 5.1 Control panel adjustments pdup Fig. 5.1 shift alarm pdown help print Enter 5.1.1 PLC settings The various functions of the production line are : SELECT PRODUCTION CYCLE controlled by a PLC. Use the keypad (Fig. 5.1) AUTO/MANUAL to programme the PLC as described below.
  • Page 20 When an alarm is displayed, the technician must Press this key to call up a video page containing check and repair the problem as necessary. Press formats provided by Tetra Pak Hoyer and those entered by the customer for production. RESET...
  • Page 21 Tetra Pak Hoyer : START/STOP LOADING CONES/ : START/STOP PRESSING LIDS CUPS Starts/stops the lid press if enabled by the current Starts or stops loading of cones or cups if enabled format. by the current format. : START SEALING RESISTANCE...
  • Page 22 Tetra Pak Hoyer STANDARD PROGRAM FOR CONE FORMAT Page 3/23 CONE DISPENSER CONSENT: CONE RELEASE: ON: 280 OFF: 325 CONE DOWNLOAD: ON: 355 OFF: 200 WAFER CONTROL: ON: 060 OFF: 150 CONE BLOW: ON: 035 OFF: 055 Page 4/23 CHOCO SPRAYER...
  • Page 23 Tetra Pak Hoyer STANDARD PROGRAM FOR CUP FORMAT Page 1/23 DATA SETTING CODE: DESCRIPTION: STANDARD CUP Page 2/23 GENERAL PARAMETERS SAFETY CAM: ON: 220 OFF: 330 Page 4/23 CUP DISPENSER CONSENT: CUP RELEASE: ON: 060 OFF: 130 CUP VACUUM. ON: 010...
  • Page 24 Tetra Pak Hoyer Page 12/23 CRIMPER CONSENT: CRIMPER DOWN: ON: 010 OFF: 060 Page 15/23 CUP EJECTION CONSENT: CUP EJECTION: ON: 075 OFF: 260 To save the data entered in the recipe, press “ENTER” > > “ENTER” > : the data is now memorised in the recipe.
  • Page 25: Product Change

    Tetra Pak Hoyer 5.2 Product change The HOYER COMET C CONE – CUP machine When changing to a cone/cup format of a fills and seals containers (cones and cups). different size, it is necessary to replace the slot It can produce six rows of cones, cups or tubes...
  • Page 26: Mechanical And Pneumatic Adjustments

    Tetra Pak Hoyer 5.3 Mechanical and pneumatic adjustments 5.3.1 Container feed station adjustment 5.3.1a Cone feed station adjustment Press the emergency button to turn off the If the distance is too great, lower the moveable compressed air supply on the control panel.
  • Page 27: Adjustment Of The Rate Of Flow Of The Chocolate Spray Pump

    Tetra Pak Hoyer 5.3.2 Cone gauging – chocolate spray station adjustment The cone gauging station is necessary for At the end of the adjustment, tighten the screw spreading the mouth of the paper wrapped around (Part. 1, Fig. 5.4). the cones, which tends to fold over during Use the pneumatic control to change spraying feeding.
  • Page 28: Ice Cream Doser/Optional Decorator Station Adjustment

    Tetra Pak Hoyer 5.3.3 Ice cream doser/optional decorator station adjustment To adjust doser/decorator height, slacken the At the end of the adjustment, tighten the screw screw (Part. 1, Fig. 5.5) and turn the ring nut (Part. 1, Fig. 5.5). (Part. 2, Fig. 5.5) until the required dosing...
  • Page 29: Topping Station Adjustment

    Tetra Pak Hoyer 5.3.4 Topping station adjustment Check that the dosing nozzles are centred over the slots. If not, loosen fixing blocks (Part. 1/2, Fig. 5.6) and correct station position. Fig. 5.6 5.3.5 Optional pencil filler station adjustment To adjust height, slacken the lock nut (Part. 1, Fig.
  • Page 30: Lid Feed Station Adjustment

    Tetra Pak Hoyer 5.3.7 Lid feed station adjustment Make sure that the lid feed station is switched off (button (Fig. 5.14) in OFF position) with the suction cups in the raised position. Check that the suction cups (Part. 1, Fig. 5.9) are in direct contact with the lids inside the magazines.
  • Page 31: Cone Lid Closure Station Adjustment

    Tetra Pak Hoyer 5.3.8 Cone lid closing station adjustment Check that the crimper (Part. 1, Fig. 5.10) rests anchoring it to the cylinder stem (Part. 3, Fig. on the outside of the slot (Part. 2, Fig. 5.10) and 5.10). compresses inside of it in order to close off the If the closure is too accentuated, rotate the cone perfectly.
  • Page 32: Cone Ejector Station Adjustment

    Tetra Pak Hoyer 5.3.10 Cone ejector station adjustment Adjust the position of the ejector elbows (Part. Then adjust the angle of the ejection elbows (Part. 1, Fig. 5.12), the ejector plate (Part. 3, Fig. 5.12) 1, Fig. 5.12) by adjusting the screws holding them and the product conveyor belt so that the cone in place (Part.
  • Page 33 Tetra Pak Hoyer 5.3.12 Tube feed and gauge station Use the jog command (Fig. 5.1) to position the container pick-up unit at its maximum height. Then place two containers in the magazine and check that the blades hold the container without squashing it.
  • Page 34: Ink-Jet Stamp Station Adjustment

    Tetra Pak Hoyer 5.3.14 Ink-jet stamp station adjustment To adjust the height of the stamp head, loosen Check that the limit switch (Part. 3, Fig. 5.16) is the screws holding it in place (Part. 1/2, Fig. 5.16) in the correct position.
  • Page 35 Tetra Pak Hoyer HOYER COMET C 6 - OPERATING PROCEDURES Contents Preliminary checks ....................6-2 Start of production ....................6-3 6.2.1 Emergency stop ....................6-6 End of production..................... 6-7 Description of work stations ..................6-8 6.4.1 Cone feed station .................... 6-8 6.4.2...
  • Page 36 Tetra Pak Hoyer 6.1 Preliminary controls Perform the following checks before starting the g. Make sure that the emergency stop buttons machine: (Part. 7/8 Fig. 6.1) are disengaged. a. Make sure that all the panels and guards in h. Connect the bypass valves to the freezers the machine are fixed securely in place.
  • Page 37: Start Of Production

    Tetra Pak Hoyer 6.2 Start of production Fig. 6.2 pdup shift alarm pdown help print Enter Proceed as follows to start the machine: a. Switch on the electric power supply to the machine by turning the main switch to the “ON”...
  • Page 38 Tetra Pak Hoyer d. Press (Fig. 6.2) to call up the start-up page. SPEED POSITION 0° CYCLE MANUAL e. Press (Fig. 6.2) to call up the production recipe function. DATA SETTING CODE ----------- DESCRIPTION 1/23 f. Press (Fig. 6.2) to call up the recipes stored in memory.
  • Page 39 Tetra Pak Hoyer h. Press (Fig. 6.2) to confirm the selected Enter recipe. DATA SETTING CODE DESCRIPTION CONE 1/23 i. Press (Fig. 6.2) to save data. Overwrite ? (Enter = Yes Clr = No) l. Press (Fig. 6.2) to confirm that you wish Enter to save.
  • Page 40: Emergency Stop

    Tetra Pak Hoyer n. Place a suitable container under the bypass t. Press the run and doser start-up buttons (Fig. valve drain. 6.2). The lamellas will start moving in o. Place a suitable container under the doser synchrony with the dosing when ice cream discharge chute.
  • Page 41: End Of Production

    Tetra Pak Hoyer 6.3 End of production To stop the machine manually: To stop the machine in automatic cycle mode, To deactivate the stations, press the individual proceed as follows: station buttons on the operator interface Press the end of production button (Fig.
  • Page 42: Description Of Work Stations

    Tetra Pak Hoyer 6.4 Description of work stations 6.4.1 Cone feed station The function of the cone feeders (Fig. 6.4) mounted at the end of the machine is to deposit the cones in the slots in the lamellas. This action is synchronised with the movement of the trays.
  • Page 43: Chocolate Spray Pump Equipment

    Tetra Pak Hoyer 6.4.3 Chocolate spray pump equipment A frame on wheels (Pos. 1, Fig. 6.6) supports the necessary because the pipes are not heated, and thermostatically controlled chocolate tank (Pos. 2, the bypass prevents the chocolate from stopping Fig. 6.6), kept at a temperature of approximately in the pipe and solidifying.
  • Page 44: Ice Cream Dosing Station

    Tetra Pak Hoyer 6.4.4 Ice cream dosing station The cones are filled with ice cream by dosers (Pos. the control panel which is interfaced with the 1, Fig. 6.7) activated by pneumatic actuators PLC. (Pos. 2, Fig. 6.7). Two dosers (Pos. 1 Fig. 6.7) are mounted on the The mobile frame is raised and lowered by a frame.
  • Page 45: Ice Cream Decoration Station (Optional)

    Tetra Pak Hoyer 6.4.5 Ice cream decoration station (optional) Ice cream cones are decorated by dosers (Pos. may be set using the operator control panel which 1, Fig. 6.8) driven by pneumatic actuators (Pos. interfaces with the PLC. 2, Fig. 6.8).
  • Page 46 Tetra Pak Hoyer 6.4.6 Stazione pencill filler (optional) The pencil filler station consists of nozzles (Pos. The beginning and duration of movement of the 1, Fig. 6.9)connected through hoses to an optio- mobile frame while the lamellas are stationary nal feed tub and driven by pneumatic actuators may be set using the operator control panel which (Part.
  • Page 47: Topping Station

    Tetra Pak Hoyer RETURN TO PM 6.4.7 Topping station The topping station consists of nozzles connected necessary because the pipes are not heated, and through hoses to an optional feed tub and driven the bypass prevents the chocolate from stopping by pneumatic actuators.
  • Page 48: Granule Station

    Tetra Pak Hoyer 6.4.8 Granule station This device, which is mounted on the structure, feed while lowering them reduces the feed. is used to spread nut granules, chocolate flakes At the end of the adjustment, tighten the or similar onto the product. The unit consists of screws (Part.
  • Page 49: Lid Feed Station

    Tetra Pak Hoyer 6.4.9 Lid feed station This station consists of lid magazines (Part. 1, When the suction cups make contact with the Fig. 6.12) mounted on a support fixed to the lids, a vacuum is generated allowing the lids to structure and a mobile cross-member (Part.
  • Page 50: Cone Ejector Station

    Tetra Pak Hoyer 6.4.11 Cone ejector station This station is mounted underneath the lamellas. It is controlled by a cam on the main shaft and supports the pushers which eject the cones. The upward movement allows the ejectors to lift the cones from the slots (Part.
  • Page 51: Lid Sealing Station (Optional)

    Tetra Pak Hoyer 6.4.13 Lid sealing station (optional) This station consists of sealing heads (Part. 3, Fig. 6.16) mounted on the structure (Part. 1, Fig. 6.16) and controlled by pneumatic actuators (Part. 2, Fig. 6.16). The downward movement induced by the pneumatic actuators (Part.
  • Page 52: Flame Cone Chocolate Spray Station (Optional)

    Tetra Pak Hoyer 6.4.15 Cup ejector station This station is mounted underneath the lamellas. It is controlled by a cam and supports the pushers which eject the cups. The upward movement allows the ejectors to lift the cups from the slots on the lamellas (Part. 1, Fig.
  • Page 53: Rotary Dosing Station (Optional)

    Tetra Pak Hoyer 6.4.17 Rotary dosing station (optional) Cups are filled with ice cream by dosers (Pos. 3, quantity of ice cream into the cups. Fig. 6.20) driven by pneumatic actuators (Pos. The quantity of ice cream required can be 4, Fig.
  • Page 54: Flame Cone Lid Feed Station (Optional)

    Tetra Pak Hoyer 6.4.18 Flame cone lid feed station (optional) This station consists of lid magazines mounted upward and downward movement of the mobile on a support fixed to the structure and a mobile crosspiece. cross-member controlled by a pneumatic actuator The travel of the pneumatic actuator can be (Part.
  • Page 55: Volumetric Dosing Station (Optional)

    Tetra Pak Hoyer 6.4.20 Volumetric dosing station (optional) This station consists of a hopper assembled on The normal position of the end part of the dosing the structure on which is mounted a level control, nozzles when in the dosing position should be...
  • Page 56: Ink Jet Stamp Station

    Tetra Pak Hoyer 6.4.21 Cocoa dispenser station (optional) This device assembled on the structure sprinkles cocoa powder or a similar substance on top of the product. It consists of a hopper (Pos. 1, Fig. 6.24) containing powder which is dispensed by a movement controlled by a pneumatic actuator (Pos.
  • Page 57 Tetra Pak Hoyer HOYER COMET C 7 - CLEANING AND MAINTENANCE Contents Cleaning and washing ....................7-2 7.1.1 Recommended products ................. 7-2 Routine maintenance ....................7-2 7.2.1 Beginning of the season .................. 7-2 7.2.2 Daily ....................... 7-2 Chocolate spray nozzle maintenance ............... 7-3 Doser maintenance ....................
  • Page 58: Cleaning And Washing

    Tetra Pak Hoyer 7.1 Cleaning and washing Make sure that the main switch is OFF before d- Descaling wash. Use a low-viscosity acid washing the machine. descaler containing a mixture of wetting and emulsifying agents. Concentration may vary The filling machine washing operations comprise between 2% and 3%.
  • Page 59: Chocolate Spray Nozzle Maintenance

    Tetra Pak Hoyer 7.3 Chocolate spray nozzle maintenance Each day, at the end of the working cycle use the dosing pump to pump warm water through the chocolate feed pipe. Periodically, and when required, dismantle the end of the chocolate spray nozzle (Pos.1, Fig.7.1) to restore its correct operation.
  • Page 60: Topping Maintenance

    Tetra Pak Hoyer 7.5 Topping maintenance Each day, at the end of the working cycle use the dosing pump to pump warm water through the chocolate feed pipe. Periodically, and when required, dismantle the ends of the doser (Pos.1, Fig.7.3) and the cover (Pos.2, Fig.7.3).
  • Page 61: Lamella Drive Chain Tension

    Tetra Pak Hoyer 7.7 Lamella drive chain tension until the correct working tension is obtained; Periodically check the tension of the lamella 2 - Tighten the lock-nut (Pos.1, Fig.7.5). drive chain. Proceed as follows: 1 - Unscrew the lock-nut (Pos.1, Fig.7.5) and adjust the tensioning screw (Pos.2, Fig.7.5)
  • Page 62 Tetra Pak Hoyer HOYER COMET C 9 - SPARE PARTS CATALOGUE Contents Structure......................9-2 Motor drive ...................... 9-4 Ejector ......................9-6 Feed........................9.8 Tensioner ......................9-10 9.6-7 Cone feed....................9-12/14 Cup feed ......................9-16 Station movement ................... 9-18 9.10 Gauge and chocolate spray station..............9-20 9.11...
  • Page 63 Tetra Pak Hoyer TABLE Structure - Fig. 9.1 POS. CODE DESCRIPTION Q.TY 12040002 Electro-pneumatic panel 12040003 Panel connection tube 12040014 Chain guide 12040013 17 mm chain guide spacer 12040015 Lower chain guide 12040008 Motor LH side panel 12040017 Station support bar...
  • Page 64: Structure

    Tetra Pak Hoyer LIST Fig. 9.1 - Structure CC901AI...
  • Page 65 Tetra Pak Hoyer TABLE Motor drive - Fig. 9.2 POS. CODE DESCRIPTION Q.TY 336071173 Corteco seal 336001306 Bearing 326019137 Circlip 12040064 Gear wheel 12040033 Tensioning pin 12040032 Tensioner support 12040030 Tensioning pin spacer 326013111 120400069 Tapered bush 12040072 Proximity washer...
  • Page 66: Motor Drive

    Tetra Pak Hoyer LIST Fig. 9.2 - Motor drive CC901AI...
  • Page 67 Tetra Pak Hoyer TABLE Ejector - Fig. 9.3 POS. CODE DESCRIPTION Q.TY 12040060 Uniball anchor pin 17040020 Coupling 12040020 Tie bolt 17040021 Coupling 12040066 Spacer 12040036 Kinematic motion rod 336008106 Idler pin 12040031 Roller spacer 17000048 UFL-2-59204Z kojo support 12040047...
  • Page 68: Ejector

    Tetra Pak Hoyer LIST Fig. 9.3 - Ejector CC901AI...
  • Page 69 Tetra Pak Hoyer TABLE Feed - Fig. 9.4 POS. CODE DESCRIPTION Q.TY 12040060 Uniball fixing pin 17040020 Coupling 12040207 Lever 17000049 UFL-Z 54204 support 12040205 Load side shaft 12040204 Lever 12040281 Fixing spacer 12040280 Guide fixing bracket 12040279 Guide column...
  • Page 70: Feed

    Tetra Pak Hoyer LIST Fig. 9.4 - Feed CC901AI...
  • Page 71 Tetra Pak Hoyer TABLE Tensioner - Fig. 9.5 POS. CODE DESCRIPTION Q.TY 12040058 Tensioner end piece 12040057 Spring cap 12040056 Tensioning spring 12040059 Tensioning piston 12040042 Support 12040053 Tensioner body 12040048 Driven shaft 12040051 Backing washer 12040044 Driven wheel 12040052...
  • Page 72: Tensioner

    Tetra Pak Hoyer LIST Fig. 9.5 - Tensioner 9-11 CC901AI...
  • Page 73 Tetra Pak Hoyer TABLE Cone feed - Fig. 9.6 POS. CODE DESCRIPTION Q.TY 12040827 Cone feed kinematic motion casing 12040201 Left cone stop bar 17000008 Cylinder 17000045 SGS coupling 12040104 Cylinder connecting pin 12040097 Special pin for bush 336005050 Bush...
  • Page 74: Cone Feed

    Tetra Pak Hoyer LIST Fig. 9.6 - Cone feed 9-13 CC901AI...
  • Page 75 Tetra Pak Hoyer TABLE Cone feed - Fig. 9.7 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 333001053 Actuator 12040099 Cone release blade guide 12040098 Magazine support spacer 17000007 Cylinder 540212003 Coupling 12040200 Magazine support frame 12040096 Cone release blade...
  • Page 76 Tetra Pak Hoyer LIST Fig. 9.7 - Cone feed 9-15 CC901AI...
  • Page 77 Tetra Pak Hoyer TABLE Cup feed - Fig. 9.8 POS. CODE DESCRIPTION Q.TY 336057055 Handwheel 12040088 Upper adjusting plate HL0111 Adjusting screw 540203006 Thrust washer 540203008 Screw bush 540203005 Lifting block 540203007 Screw stop 336005076 Bush 12040087 Vertical adjustment slide...
  • Page 78: Cup Feed

    Tetra Pak Hoyer LIST Fig. 9.8 - Cup feed 9-17 CC901AI...
  • Page 79 Tetra Pak Hoyer TABLE Station movement - Fig. 9.9 POS. CODE DESCRIPTION Q.TY 17000056 Anchor 12040076 Support plate 17000053 Anchor 17000384 Bush 12040083 Frame mounting slide 12040080 Slide guide column 12040081 Support column 12040077 Base plate 12040079 Upper clamp 12040078...
  • Page 80: Station Movement

    Tetra Pak Hoyer LIST Fig. 9.9 - Station movement 9-19 CC901AI...
  • Page 81 Tetra Pak Hoyer TABLE Gauge and chocolate spray station - Fig. 9.10 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12040109 Support frame 011070112 Sprayer HF75D08021 Sprayer support 540302006 Gauge guide bush 12040219 Gauge support bracket D-FM0606 Spring D-FM0605...
  • Page 82: Gauge And Chocolate Spray Station

    Tetra Pak Hoyer LIST Fig. 9.10 - Gauge and chocolate spray station 9-21 CC901AI...
  • Page 83: Two-Flavour Dosers

    Tetra Pak Hoyer TABLE Two-flavour doser - Fig. 9.11 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 17000010 Cylinder 12040213 Cylinder connection 016060219 2” A304 clamp 336067042 O-ring 3081 12040210 Upper cylinder component 336067051 O-ring 3118 12040209 Dual body...
  • Page 84 Tetra Pak Hoyer LIST Fig. 9.11 - Two-flavour doser 9-23 CC901AI...
  • Page 85 Tetra Pak Hoyer TABLE Concentric two-flavour doser - Fig. 9.12 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 17000010 Cylinder 12040213 Cylinder connection 016060219 2” A304 clamp 336067042 O-ring 3081 12040782 Upper half of variegator cylinder 336067051 O-ring 3118...
  • Page 86: Concentric Two-Flavour Doser

    Tetra Pak Hoyer LIST Fig. 9.12 - Concentric two-flavour doser 9-25 CC901AI...
  • Page 87 Tetra Pak Hoyer TABLE Decorator - Fig. 9.13 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 17000010 Cylinder 12040213 Cylinder connection 016060219 2” A304 clamp 336067042 O-ring 3081 12040210 Upper cylinder half 336067051 O-ring 3118 120401 Decorator body 12040027...
  • Page 88: Decorator

    Tetra Pak Hoyer LIST Fig. 9.13 - Decorator 9-27 CC901AI...
  • Page 89 Tetra Pak Hoyer TABLE Rotating doser - Fig. 9.14 POS. CODE DESCRIPTION Q.TY 333001007 Actuator 12041154 Support bracket 12040870 Driving pulley 12040974 Flange 12041183 Bush 300 ml bush 326019035 Circlip 17040061 Seal ring 17040060 Bearing 326019147 Circlip Rotating nozzle (grooved 6-notch model)
  • Page 90: Rotating Doser

    Tetra Pak Hoyer LIST 9.11 9.11 9.11 Fig. 9.14 - Rotating doser 9-29 CC901AI...
  • Page 91 Tetra Pak Hoyer TABLE Flame cone doser movement - Fig. 9.15 POS. CODE DESCRIPTION Q.TY 12040878 Base 12040903 Central column 12040080 Guide column 17000384 Bush 12040907 Slide 12040881 Upper plate 12040110 Frame 12040079 Upper clamp 12040078 Lower clamp 9-30 CC901AI...
  • Page 92: Flame Cone Doser Movement

    Tetra Pak Hoyer LIST 9.16 9.14 9.14 Fig. 9.15 - Flame cone doser movement 9-31 CC901AI...
  • Page 93 Tetra Pak Hoyer TABLE Flame cone doser movement - Fig. 9.16 POS. CODE DESCRIPTION Q.TY 17060007 Servomotor 17000397 Reduction gear 12040902 Shaft 326013109 336026882 Pulley 17000395 Belt 12040905 Tensioning pin 12040904 Plate 12060293 Plate 336071190 Seal ring 326019147 Circlip 336001030...
  • Page 94 Tetra Pak Hoyer LIST 9.15 Fig. 9.16 - Flame cone doser movement 9-33 CC901AI...
  • Page 95 Tetra Pak Hoyer TABLE By-pass - Fig. 9.17 POS. CODE DESCRIPTION Q.TY 17040009 Pneumatic valve 17000317 Union tee D01E00115 3-way distributor 141040344 Rubber seal support 016060218 Clamp 018020582 Seal 17000279 Pipe 540303018 Union Y 016060218 Clamp 018020582 Seal 542320022 Balancing body...
  • Page 96: By-Pass

    Tetra Pak Hoyer LIST Fig. 9.17 - By-pass 9-35 CC901AI...
  • Page 97 Tetra Pak Hoyer TABLE Topping station - Fig. 9.18 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12010078 Lower clamp 12040079 Upper clamp D01H00016A Topping ring nut D01H00016A Topping disk 12042031 Topping nozzle 3360067092 O-ring 144 3360067030 O-ring 112...
  • Page 98: Topping Station

    Tetra Pak Hoyer LIST Fig. 9.18 - Topping station 9-37 CC901AI...
  • Page 99: Granule Station

    Tetra Pak Hoyer TABLE Granule station - Fig. 9.19 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12040116 Granule hopper 12040117 Flow controller 17040027 Pneumatic vibrator 540213015 Vibrator fork 12040121 Two-lane granule channel 12040919 Three-lane granule channel 336055001 Vibration damper...
  • Page 100 Tetra Pak Hoyer LIST Fig. 9.19 - Granule station 9-39 CC901AI...
  • Page 101 Tetra Pak Hoyer TABLE Lid feed - Fig. 9.20 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12040133 Left hand magazine support plate 12040665 Lock nut 12040134 Right hand magazine support plate 12040125 Upper plate 17000384 Bush 17000052 Anchor...
  • Page 102: Lid Feed

    Tetra Pak Hoyer LIST Fig. 9.20 - Lid feed 9-41 CC901AI...
  • Page 103 Tetra Pak Hoyer TABLE Dome-shaped lid feed - Fig. 9.21 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12040133 Left hand magazine support plate 12040665 Lock nut 12040134 Right hand magazine support plate 12040125 Upper plate 17000384 Bush 17000052...
  • Page 104: Dome-Shaped Lid Feed

    Tetra Pak Hoyer LIST Fig. 9.21 - Dome-shaped lid feed 9-43 CC901AI...
  • Page 105: Lid Feed

    Tetra Pak Hoyer TABLE Lid feed - Fig. 9.22 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 333001007 Actuator 336007150 Corteco seal 336001463 Bearing Suction cup (according to format) Suction cup holder (according to format) Suction cup mounting extension (according to format)
  • Page 106 Tetra Pak Hoyer LIST 9.20/21 Fig. 9.22 - Lid feed 9-45 CC901AI...
  • Page 107 Tetra Pak Hoyer TABLE Flame cone lid feed - Fig. 9.23 POS. CODE DESCRIPTION Q.TY 12040125 Upper plate 17000052 Anchor 17000384 Bush 12040126 Column 12040127 Column 12040912 Base 12040078 Lower clamp 12040079 Upper clamp 12040665 Locking ring nut 12040662 Adjustment sleeve...
  • Page 108: Flame Cone Lid Feed

    Tetra Pak Hoyer LIST Fig. 9.23 - Flame cone lid feed 9-47 CC901AI...
  • Page 109 Tetra Pak Hoyer TABLE Flame cone lid feed - Fig. 9.24 POS. CODE DESCRIPTION Q.TY 12040133 Right hand support plate 12040134 Left hand support plate 12040915 Tie rod Lid magazine (depending on format) Lid blade (depending on format) 12040916 Antirotation guide...
  • Page 110 Tetra Pak Hoyer LIST 9.23 Fig. 9.24 - Flame cone lid feed 9-49 CC901AI...
  • Page 111 Tetra Pak Hoyer TABLE Cone/dome-shaped lid closing station - Fig. 9.25 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 17000055 Anchor 17000013 Cone cylinder 17000077 Dome-shaped cylinder 12040173 Cylinder support plate Bush (according to format) Beader spring (according to format)
  • Page 112: Cone/Dome-Shaped Lid Closing Station

    Tetra Pak Hoyer LIST Fig. 9.25 - Cone/dome-shaped lid closing station 9-51 CC901AI...
  • Page 113 Tetra Pak Hoyer TABLE Cup lid closing station - Fig. 9.26 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 17000055 Fixing 17000013 Cylinder 12040173 Cylinder support plate Pad (depending on format) 12040720 Contrast polyzene 12040719 Contrast cross-piece 12040174 Spacer...
  • Page 114: Cup Lid Closing Station

    Tetra Pak Hoyer LIST Fig. 9.26 - Cup lid closing station 9-53 CC901AI...
  • Page 115 Tetra Pak Hoyer TABLE Lid sealing station - Fig. 9.27 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12040177 Inner end piece 12040175 Outer end piece 12040172 Support bar 12040174 Spacer 12040179 Clamp 12040078 Lower clamp 12040079 Upper clamp...
  • Page 116: Lid Sealing Station

    Tetra Pak Hoyer LIST Fig. 9.27 - Lid sealing station 9-55 CC901AI...
  • Page 117 Tetra Pak Hoyer TABLE Tube feed - Fig. 9.28 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12040133 Left hand magazine support plate 12040665 Lock nut 12040134 Right hand magazine support plate 12040125 Upper plate 17000384 Bush 17000052 Anchor...
  • Page 118: Tube Feed

    Tetra Pak Hoyer LIST RETURN TO PM Fig. 9.28 - Tube feed 9-57 CC901AI...
  • Page 119 Tetra Pak Hoyer TABLE Tube feed - Fig. 9.29 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 17040039 Cylinder 12041338 Gripper support 12041485 Frame 17040067 Cylinder 12041482 Plate FM75D05141 Jaw Pick-up gripper (depending on format) 12041483 Anti-rotation device 9-58...
  • Page 120 Tetra Pak Hoyer LIST 9.28 Fig. 9.29 - Tube feed 9-59 CC901AI...
  • Page 121 Tetra Pak Hoyer TABLE Tube gauge - Fig. 9.30 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes FM0605 Tie rod 540602006 Bush 12041486 Gauge support FM0606 Spring 12040408 9-60 CC901AI...
  • Page 122: Tube Gauge

    Tetra Pak Hoyer LIST 9.29 Fig. 9.30 - Tube gauge 9-61 CC901AI...
  • Page 123 Tetra Pak Hoyer TABLE Volumetric doser - Fig. 9.31 POS. CODE DESCRIPTION Q.TY 12041445 Hopper cover 12041446 Guard mesh 12041444 Hopper 12041226 Washer 12041225 Plate 17000063 Coupling head 17000378 Cylinder 333001647 Coupling head 12041221 Shaft movement lever 12041224 Cylinder support pin...
  • Page 124: Volumetric Doser

    Tetra Pak Hoyer LIST 9.33 9.32 Fig. 9.31 - Volumetric doser 9-63 CC901AI...
  • Page 125 Tetra Pak Hoyer TABLE Volumetric doser - Fig. 9.32 POS. CODE DESCRIPTION Q.TY 12041443 Plate 12041213 Washer 12041212 Stem 12041210 Cylinder 336069471 Seal 12041211 Doser piston 336067059 O-ring 3168 12041214 Half-rings 12041204 Shaft 1204122 Shaft seal disk 336067091 O-ring 12041215...
  • Page 126 Tetra Pak Hoyer LIST 9.33 9.31 Fig. 9.32 - Volumetric doser 9-65 CC901AI...
  • Page 127 Tetra Pak Hoyer TABLE Volumetric doser - Fig. 9.33 POS. CODE DESCRIPTION Q.TY 336057062 Flywheel 326024250 Elastic pin 4x16 12041218 Adjustment screw 341657001 Ring nut 341690023 Terminal 016060218 Clamp 12040078 Lower clamp 326019014 Elastic pin 12041217 Cylinder adjustment component 17000067...
  • Page 128 Tetra Pak Hoyer LIST 9.32 9.32 9.32 Fig. 9.33 - Volumetric doser 9-67 CC901AI...
  • Page 129 Tetra Pak Hoyer TABLE Ink-jet stamp - Fig. 9.34 POS. CODE DESCRIPTION Q.TY 12041516 Station support 12041515 Protective casing 12041500 Supporting crosspiece 12040079 Upper clamp 12040078 Lower clamp 12041501 Side support 17040083 Cylinder 12041503 Guide rod 17000432 Bush 12041504 Sliding block...
  • Page 130: Ink-Jet Stamp

    Tetra Pak Hoyer LIST 9.35 9.35 9.35 Fig. 9.34 - Ink-jet stamp 9-69 CC901AI...
  • Page 131 Tetra Pak Hoyer TABLE Ink-jet stamp - Fig. 9.35 POS. CODE DESCRIPTION Q.TY 17040085 Encoder 336019926 Belt 12041513 Pulley 12041511 Pin for pulley with encoder 336001302 Bearing 326019120 Circlip 12041510 Belt flange 12041512 Return pulley pin 12041514 Encoder support Belt...
  • Page 132 Tetra Pak Hoyer LIST 9.34 9.34 Fig. 9.35 - Ink-jet stamp 9-71 CC901AI...
  • Page 133 Tetra Pak Hoyer TABLE Date stamp - Fig. 9.36 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 12040687 Inner end piece 12040174 Spacer 12040686 Outer end piece 12040079 Lower clamp 12040078 Upper clamp 12040688 Support bar 17000270 Cylinder 12041278...
  • Page 134: Date Stamp

    Tetra Pak Hoyer LIST Fig. 9.36 - Date stamp 9-73 CC901AI...
  • Page 135 Tetra Pak Hoyer TABLE Pencil filler - Fig. 9.37 POS. CODE DESCRIPTION Q.TY Q.TY 2 Lanes 3 Lanes 17000056 Anchor 12040076 Support plate 17000053 Anchor 336005055 Bush 12040083 Frame fixing slide 12040080 Slide guide column 12040081 Support column 12040077 Base plate...
  • Page 136: Pencil Filler

    Tetra Pak Hoyer LIST Fig. 9.37 - Pencil filler 9-75 CC901AI...
  • Page 137 Tetra Pak Hoyer TABLE Cone ejector belt - Fig. 9.38 POS. CODE DESCRIPTION Q.TY 336020508 Belt 12041452 Belt support plate 12041463 Guard panel 17000367 Reduction gear 12040233 Reduction gear column 12040155 I-beam pin 17000113 Motor ST63 4P 0.18 kW B5...
  • Page 138: Cone Ejector Belt

    Tetra Pak Hoyer LIST Fig.9.38 - Cone ejector belt 9-77 CC901AI...
  • Page 139 Tetra Pak Hoyer TABLE Cup ejector belt - Fig. 9.39 POS. CODE DESCRIPTION Q.TY 336020508 Belt 12041452 Belt support plate 12041463 Guard panel 17000367 Reduction gear 12040233 Reduction gear column 12040155 I-beam pin 17000113 Motor ST63 4P 0.18 kW B5...
  • Page 140: Cup Ejector Belt

    Tetra Pak Hoyer LIST Fig.9.39 - Cup ejector belt 9-79 CC901AI...
  • Page 141 Tetra Pak Hoyer TABLE Cup ejector belt - Fig. 9.40 POS. CODE DESCRIPTION Q.TY 33603151 Idler pin 12040153 Blade holder crosspiece 4-lane cup ejector blade (according to format) 6-lane cup ejector blade (according to format) 17000014 Cylinder 12040155 I-beam pin...
  • Page 142 Tetra Pak Hoyer LIST 9.39 9.39 Fig.9.40 - Cup ejector belt 9-81 CC901AI...
  • Page 143 Tetra Pak Hoyer TABLE Chocolate tank - Fig. 9.41 POS. CODE DESCRIPTION Q.TY 12040816 Tank support frame 016060218 Clamp 018020582 Seal 336054078 Wheel DM100 01797020 Resistance 12040814 Chocolate tank 12040926 Chocolate dipping tube 12040818 Tank cover 12040820 Chocolate filter mesh...
  • Page 144: Chocolate Tank

    Tetra Pak Hoyer LIST 9.42 9.42 Fig. 9.41 - Chocolate tank 9-83 CC901BI...
  • Page 145 Tetra Pak Hoyer TABLE Chocolate spray pump - Fig. 9.42 POS. CODE DESCRIPTION Q.TY 336057064 Flywheel 12040716 Adjustment screw 540643005 12040715 Joint 12040806 Nipple with two outlets 12040709 Adjustment sleeve 17000309 Cylinder 12040712 Ring nut with connection 540204053 Coupling 17000310...
  • Page 146: Chocolate Spray Pump

    Tetra Pak Hoyer LIST Fig. 9.42 - Chocolate spray pump 9-85 CC901AI...
  • Page 147 Tetra Pak Hoyer TABLE Chewing gum dispenser - Fig. 9.43 POS. CODE DESCRIPTION Q.TY 12040633 Chewing gum shaker 12040777 Inner hopper component 17000011 Cylinder Circlip 12040779 Cylinder pin 12040776 Chewing gum dosing hopper 12040742 Feed unit support plate 12040078 Lower clamp...
  • Page 148: Chewing Gum Dispenser

    Tetra Pak Hoyer LIST Fig. 9.43 - Chewing gum dispenser 9-87 CC901AI...
  • Page 149 Tetra Pak Hoyer TABLE Cocoa dispenser - Fig. 9.44 POS. CODE DESCRIPTION Q.TY 12040756 Rear plate 17000331 Cylinder 12040752 Rear bush 12040755 Cylinder plate 12041270 Front bush 12040753 Movement axle 12041270 Front bush 12040751 Dosing sieve 12040749 Cocoa hopper CM50J39050 Lane I-beam pin...
  • Page 150: Cocoa Dispenser

    Tetra Pak Hoyer LIST Fig. 9.44 - Cocoa dispenser 9-89 CC901AI...

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