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Read the contents of this manual carefully, including warnings and recommendations. No part of this manual may be reproduced or transmitted to third parties without the prior written consent of TETRA PAK HOYER. Machine HOYER COMET C ○ ○...
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Tetra Pak Hoyer Machine identification data General Description of the machine and technical data Installation Adjustment and format change procedures Operating procedures Cleaning and maintenance Troubleshooting List of spare parts for basic unit List of spare parts for cone product...
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Tetra Pak Hoyer HOYER COMET C 1 - MACHINE IDENTIFICATION DATA Contents Introduction ....................... 1-2 Identification plate ...................... 1-2 Service centres ......................1-3 CC810BA...
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1.1 Introduction Thank you for buying a machine manufactured by The manual contains tables, drawings and diagrams Tetra Pak Hoyer. which will allow you to gain familiarity with all parts We recommend you read this manual as it is essential of the machine.
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If you have any requirement or problem that requires our assistance, please contact one of the following service centres, which are authorised to perform maintenance and technical service under warranty to Tetra Pak Hoyer machines. EUROPE and NORTH AMERICA: SOUTH KOREA: MIDDLE EAST: Tetra Pak Hoyer Inc.
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Tetra Pak Hoyer HOYER COMET C 2 - GENERAL Contents Declaration of conformity ................... 2-2 Preliminary points ....................... 2-2 General safety rules ....................2-2 Special warnings ......................2-3 Ambient operating limits ..................... 2-3 CC810BB...
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Tetra Pak Hoyer as a part of this machine remain the property of carried out during the warranty period will Tetra Pak Hoyer and must not be passed on to automatically invalidate the warranty. 2.3 General safety rules •...
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• The safety of other plant used together with this observe them strictly. Failure to follow these machine, unless supplied directly by Tetra Pak rules may result in personal injury or damage to Hoyer, is the responsibility of the customer.
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Tetra Pak Hoyer HOYER COMET C 3 - DESCRIPTION OF THE MACHINE AND TECHNICAL SPECIFICATIONS Contents Description of the machine ..................3-2 Operation ........................3-2 Technical specifications ....................3-3 Programming and control panel ................... 3-4 CC810BC...
Tetra Pak Hoyer 3.1 Description of the machine The HOYER COMET C is a machine used for filling 1. Steel structure with adjustable feet. a variety of ice-cream containers. 2. Mechanical transmission system driven by an electric motor fitted with an inverter.
Tetra Pak Hoyer 3.3 Technical specifications Standard power supply: Dimensionis 220 - 440 V / 3 Ph / 50-60 Hz A (length) = 4050 mm B (width) = 1170 mm Installed power C (height) = 1970 mm Main motor: 0.75 kW Belt motor: 0.37 kW...
Tetra Pak Hoyer 3.4 Programming and control panel Fig.3.3 Start/Stop main motor Start/Stop loading cones-cups Jog main motor Start/Stop spraying chocolate Select production cycle Auto/Manual Start/Stop doser 1 Start/Stop stations and C.I.P. cycle Start/Stop doser 2 Data settings Start/Stop pencil filler...
Tetra Pak Hoyer HOYER COMET C 4 - INSTALLATION Contents Unpacking and delivery checks ................4-2 Transport and installation ..................4-2 Electrical connection ....................4-3 Pneumatic connection ....................4-3 Checking direction of rotation .................. 4-4 Freezer connections ....................4-4 CC810BD...
Tetra Pak Hoyer 4.1 Unpacking and delivery checks The HOYER COMET C machine and the various the cellophane sheet. operating stations are transported in special con- d. Check that the contents of the crate corre- tainers, generally wooden crates. Unpacking must...
Hoyer 4.3 Electrical connection The machine’s electrical system has been factory WARNING: checked by Tetra Pak Hoyer engineers. The machine’s components are electrically pro- The differential cutout switch must be class “A” tected against short-circuits. and suitable for protecting inverter electronic power circuits.
Tetra Pak Hoyer 4.5 Checking the direction of rotation After having made the electrical and pneumatic lamellas move from left to right (Part.2 connections, check the direction of rotation of Fig.4.3) when looking at the machine from the machine as follows: the operator’s side.
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Tetra Pak Hoyer HOYER COMET C 5 - ADJUSTMENTS AND FORMAT CHANGE PROCEDURES Contents Product change ......................5-2 Mechanical adjustments .................... 5-3 5.2.1 Cone feed station adjustment ................5-3 5.2.2 Cup feed station adjustment ................5-3 5.2.3 Cone gauging - chocolate spray station adjustment ........5-4 5.2.3a...
Tetra Pak Hoyer 5.1 Product change The HOYER COMET C is a machine designed magazines and crimper all need to be changed. The production of standard flame shape cone/cup for filling and sealing containers (cones and cups). makes use of the following stations: The machine can handle cones and cups up to 80 cone/cup feed (Part.
Tetra Pak Hoyer 5.2 Mechanical adjustments 5.2.1 Cone feed station adjustment Press button F12 ( Fig. 5.14) on the control panel If the distance is greater than 5 mm, lower the to start the cone feed station. mobile part of the cone stop blade and magazine Press jog button F2 (Fig.
Tetra Pak Hoyer 5.2.3 Cone gauging - chocolate spray station adjustment The cone gauging station is necessary for spreading and rotating ring nut (Part. 2, Fig. 5.4) clockwise the mouth of the paper wrapped around the cones to increase the travel of the pneumatic actuator and which tends to fold over during feeding.
Tetra Pak Hoyer 5.2.4 Ice-cream dosing/decorating station adjustment To adjust the height, slacken screw (Part. 1, Fig. 1, Fig. 5.5). 5.5) and rotate ring nut (Part. 2, Fig. 5.5) until The normal position of the end part of the dosing...
Tetra Pak Hoyer 5.2.5 Topping station adjustment Check that the dosing nozzles are positioned at the centre of the slots. Otherwise, slacken the screws on the fixing blocks (Part. 1/2, Fig. 5.6) and move the unit to the required position.
Tetra Pak Hoyer 5.2.7 Lid feed station adjustment Make sure that the lid feed station is switched off (button F19 (Fig. 5.14) in position OFF) with the suction cups in the up position. Check that the suction cups (Part. 4, Fig. 5.8) are in direct contact with the lids inside the magazine.
Tetra Pak Hoyer 5.2.8 Cone lid closing station adjustment cylinder stem (Part. 3, Fig. 5.9). Check that the crimper (Part. 1, Fig. 5.9) rests If the closing-off is too accentuated, rotate the on the outside of the slot (Part. 2, Fig. 5.9) and crimper (Part.
Tetra Pak Hoyer 5.2.10 Cone ejector station adjustment Adjust the positions of the ejector bends (Part. 1, The angle of the ejector bends (Part. 1, Fig. 5.11) Fig. 5.11), unloading plate (Part.3, Fig. 5.11) and can be adjusted by slackening fixing screws (Part.
Tetra Pak Hoyer 5.3 Pneumatic adjustments 5.3.1 Granule adjustment The flow of product to dose can be optimised by 5.13) in a clockwise direction to increase the adjusting the angle of action of the vibrator. This intensity of the vibrations and in an anticlockwise is done by slackening the screws on the vibrator direction to decrease them.
Tetra Pak Hoyer 5.4 Control panel adjustments Fig. 5.14 5.4.1 PLC settings The various functions of the production line are : SELECT PRODUCTION CYCLE controlled by a PLC. Use the keypad (Fig. 5.14) AUTO/MANUAL to programme the PLC as described below.
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When an alarm is displayed, the technician must check and repair the problem as necessary. Press this key to call up a video page containing formats provided by Tetra Pak Hoyer and those Press RESET on the display to remove the entered by the customer for production.
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Tetra Pak Hoyer : START/STOP DOSER 2 : START/STOP SEALING RESISTANCE Starts/stops doser 2 if enabled by the current format. (optional) Starts/stops sealing resistance if enabled by the current format. : START/STOP PENCIL FILLER Starts/stops pencil filler if enabled by the current : START/STOP DATE STAMP format.
Tetra Pak Hoyer 5.4.1 Factory-set standard program STANDARD PROGRAM FOR CONE FORMAT Page 1/23 DATA SETTING CODE: DESCRIPTION: STANDARD CONE Page 2/23 GENERAL PARAMETERS SAFETY CAM: ON: 220 OFF: 330 Page 3/23 CONE DISPENSER CONSENT: CONE RELEASE: ON: 280 OFF: 325...
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Tetra Pak Hoyer STANDARD PROGRAM FOR CUP FORMAT Page 1/23 DATA SETTING CODE: DESCRIPTION: STANDARD CUP Page 2/23 GENERAL PARAMETERS SAFETY CAM: ON: 220 OFF: 330 Page 4/23 CUP DISPENSER CONSENT: CUP RELEASE: ON: 060 OFF: 130 CUP VACUUM. ON: 010...
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Tetra Pak Hoyer HOYER COMET C 6 - OPERATING PROCEDURES Index Preliminary checks ...................... 6.2 Cone production equipment ..................6.3 6.2.1 Cone feed station ....................6.3 6.2.2 Gauge and chocolate spray station..............6.3 6.2.3 Chocolate spray pump equipment............... 6.4 6.2.4 Ice cream dosing station ..................
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Tetra Pak Hoyer 6.1 Preliminary controls Perform the following checks before starting the g. Make sure that the emergency stop buttons machine: (Part. 7/8 Fig. 6.1) are disengaged. a. Make sure that all the panels and guards h. Connect the bypass valves to the freezers (Part.
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Tetra Pak Hoyer 6.2 Cone production equipment 6.2.1 Cone feed station The function of the cone feeders (Fig. 6.2) mounted at the end of the machine is to deposit the cones in the slots in the lamellas. This action is synchronised with the movement of the trays.
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Tetra Pak Hoyer 6.2.3 Chocolate spray pump equipment A frame on wheels (Pos. 1, Fig. 6.4) supports the regulated by reducing or increasing the travel of the thermostatically controlled chocolate tank (Pos. 2, displacement pump. This is done by adjusting the Fig.
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Tetra Pak Hoyer 6.2.4 Ice cream dosing station The cones are filled with ice cream by dosers (Pos.1, which is interfaced with the PLC. Fig. 6.5) activated by pneumatic actuators (Pos.2, Two dosers (Pos. 1, Fig. 6.5) are mounted on the Fig.
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Tetra Pak Hoyer 6.2.5 Decoration station Ice cream cones are decorated by dosers (Pos. 1, be set using the operator control panel which inter- Fig. 6.6) driven by pneumatic actuators (Pos. 2, faces with the PLC. Fig. 6.6). Two dosers assembled on the frame (Pos. 1, Fig.
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Tetra Pak Hoyer 6.2.6 Pencil filler station The pencil filler station consists of nozzles (Pos. 1, The beginning and duration of movement of the Fig. 6.7) connected through hoses to an optional mobile frame while the lamellas are stationary may feed tub and driven by pneumatic actuators (Pos.
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Tetra Pak Hoyer 6.2.7 Topping station The topping station allows the top of the ice cream The chocolate return route to the tank is necessary cones to be covered with a liquid product. because the pipes are not heated, and the bypass The station consists of a fixed structure (Part.
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Tetra Pak Hoyer 6.2.8 Granule station This device, which is mounted on the structure, is Fig. 6.9), lifting it increases the granule feed while used to spread nut granules, chocolate flakes or lowering it reduces the feed. similar onto the product. The unit consists of a At the end of the adjustment, tighten the screws hopper (Pos.
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Tetra Pak Hoyer 6.2.9 Lid feed station This station consists of lid magazines (Part. 1, Fig. vacuum is generated allowing the lids to be picked 6.10) mounted on a support fixed to the structure and a mobile cross-member (Part. 2, Fig. 6.10), During the downward movement, the suction cup controlled by a pneumatic actuator (Part.
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Tetra Pak Hoyer 6.2.11 Cone ejector station This station is mounted underneath the lamellas. It is belt (Part. 2, Fig. 6.12) by the ejector bends (Part. controlled by a cam on the main shaft and supports 3, Fig. 6.12). the pushers which eject the cones.
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Tetra Pak Hoyer 6.2.12 Start-up Proceed as follows to start the machine: h. Wait until the ice cream coming from the bypass a. Switch on the electric power supply to the is of the required consistency. machine by turning the main switch to the “ON”...
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Tetra Pak Hoyer 6.2.13 Emergency stop If any component malfunctions, press the emergency then press the reset button (Fig. 6.13)on the stop button (Part. 1/2, Fig. 6.14) to disable all the operator interface panel or press the button on the machine’s electrical functions.
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Tetra Pak Hoyer 6.3 Cup production equipment 6.3.1 Cup feed station The cup feeders (Fig. 6.15) mounted at the end of pneumatic opening of the plates located at the the machine feed the cups into the slots in the lamellas lower end of the magazine;...
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Tetra Pak Hoyer 6.3.2 Ice cream dosing station The cups are filled with ice cream by dosers (Pos.1, stationary, can be adjusted from the operator’s Fig. 6.16) controlled by means of pneumatic actuators panel which is interfaced with the PLC.
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Tetra Pak Hoyer 6.3.3 Decorating station The cups are decorated with ice cream by dosers stationary, can be adjusted from the operator’s (Pos. 1, Fig. 6.17) controlled by means of pneumatic panel which is interfaced with the PLC. actuators (Pos.2, Fig. 6.17).
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Tetra Pak Hoyer 6.3.4 Pencil filler station The pencil filler station consists of nozzles (Pos. 1, The beginning and duration of movement of the Fig. 6.18) connected through hoses to an optional mobile frame while the lamellas are stationary may feed tub and driven by pneumatic actuators (Pos.
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Tetra Pak Hoyer 6.3.5 Topping station The topping station allows the top part of the cups to The chocolate return route to the tank is necessary be covered with a liquid product. because the pipes are not heated, and the bypass prevents the chocolate from stopping in the pipe and The station consists of a fixed structure (Part.
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Tetra Pak Hoyer 6.3.6 Granule station 4 Fig. 6.20), lifting them to increase granule feed This device, which is mounted on the structure, is or lowering them to reduce feed. used to spread nut granules, chocolate flakes or At the end of the adjustment, tighten screws similar onto the product.
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Tetra Pak Hoyer 6.3.7 Lid feeding station This station consists of lid magazines (Part. 1, Fig. If even one lid is missing, the vacuum switch in the 6.21) mounted on a support fixed to the structure pneumatic cabinet detects that the vacuum is not and a mobile cross-member (Part.
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Tetra Pak Hoyer 6.3.8 Lid closing station This station consists of crimping tools (Part. 1, Fig. (Fig. 6.26) and adjusted by means of cams through 6.22) mounted on the structure and controlled by the operator interface, with the appropriate inputs in pneumatic actuators (Part.
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Tetra Pak Hoyer 6.3.10 Lid stamping station This station consists of stamps (Part. 3, Fig. 6.24) The process is activated by pressing button assembled on the structure (Part. 1, Fig. 6.24) and (Fig. 6.26) and controlled by cams through the controlled by pneumatic actuators.
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Tetra Pak Hoyer 6.3.12 Start-up Proceed as follows to start the machine: PASS is of the required consistency. a. Switch on the electric power supply to the g. Position the bypass valves to feed the dosers machine by turning the main switch to the “ON”...
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Tetra Pak Hoyer 6.3.13 Emergency stop If any component malfunctions, press the emergency (Part.1, Fig. 6.20)anticlockwise and release it, then stop buttons (Part. 1/2, Fig. 6.20) to disable all the press the reset button button (Fig. 6.20) on the machine’s electrical functions.
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Tetra Pak Hoyer 6.4 Flame-shape production devices 6.4.1 Cup feed station The cup feeders (Fig. 6.28) mounted at the end of ated by a cam mechanism, of a carriage carrying the the machine feed the cups into the slots in the lamellas suction cups which grip the bottom of the cups, and in synchrony with the movement of the trays.
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Tetra Pak Hoyer 6.4.2 Chocolate spraying station A fixed structure supports a pneumatic actuator (Part. 1, Fig. 6.29) which controls the upward and downward movement of the mobile frame. The travel of the pneumatic actuator can be adjusted by slackening screw (Part. 2 Fig. 6.29) and rotating ring nut (Part.
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Tetra Pak Hoyer 6.4.4 Ice cream dosing station The cups are filled with ice cream by dosers (Pos. 3, feed the required quantity of ice cream into the cup. Fig. 6.30) controlled by means of pneumatic actuators The quantity and shape of ice cream to be fed to the (Pos.4, Fig.
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Tetra Pak Hoyer 6.4.5 Lid feed station This station consists of lid magazines mounted on a downward movement of the mobile cross-member. support fixed to the structure and a mobile cross- The stroke of the pneumatic actuator (Part. 1, Fig.
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Tetra Pak Hoyer 6.4.6 Cup ejector station This station is mounted underneath the lamellas. It is Adjustment of belt position: controlled by a cam and supports the pushers which If cup diameter has been changed during a format eject the cups.
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Tetra Pak Hoyer 6.4.7 Start-up Proceed as follows to start the machine: g. Position the bypass valves to feed the dosers a. Switch on the electric power supply to the by pressing button A2 (Fig. 6.33). machine by turning the main switch to the “ON”...
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Tetra Pak Hoyer 6.4.8 Emergency stop If any component malfunctions, press the emergency the reset button (Fig. 6.33) on the operator stop buttons (Part. 1/2, Fig. 6.34) to disable all the interface panel or press the button on the cord machine’s electrical functions.
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Tetra Pak Hoyer HOYER COMET C 7 - CLEANING AND MAINTENANCE Contents Cleaning and washing ....................7-2 7.1.1 Recommended products ................... 7-2 Routine maintenance ....................7-2 7.2.1 After extended period of disuse ................. 7-2 7.2.2 Daily......................... 7-2 Chocolate spray nozzle maintenance ................7-3 Doser maintenance .....................
Tetra Pak Hoyer 7.1 Cleaning and washing Make sure that the main switch is OFF before d- Descaling wash. Use a low-viscosity acid descaler washing the machine. containing a mixture of wetting and emulsifying agents. Concentration may vary between 2% The filling machine washing operations comprise the and 3%.
Tetra Pak Hoyer 7.3 Chocolate spray nozzle maintenance Each day, at the end of the working cycle use the dosing pump to pump warm water through the chocolate feed pipe. Periodically, and when required, dismantle the end of the chocolate spray nozzle (Pos.1, Fig.7.1) to restore its correct operation.
Tetra Pak Hoyer 7.5 Topping maintenance Each day, at the end of the working cycle use the dosing pump to pump warm water through the chocolate feed pipe. Periodically, and when required, dismantle the ends of the doser (Pos.1, Fig.7.3) and the cover (Pos.2, Fig.7.3).
Tetra Pak Hoyer 7.7 Spray nozzle unit air filter maintenance Every 6 months • Every 12 months Replace sterilising filter. Replace the oil separation filter Replace activated carbon filter (the upper of the Replace the high-efficiency filter (the lower of dual filter).
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Tetra Pak Hoyer HOYER COMET C 8 - TROUBLESHOOTING Contents Troubleshooting ......................8.2 CC810BH...
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Tetra Pak Hoyer 8.1 Troubleshooting PROBLEM PROBABLE CAUSE REMEDY The machine does not start. No electric power. Check the electrical connec- tions at the junction box. Main switch faulty. Check main switch. Power supply. Check electrical connections The machine does not start or and the voltage.
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Tetra Pak Hoyer PROBLEM PROBABLE CAUSE REMEDY The cycle is interrupted. Electric signal loss. Check the efficiency of the pneumatic cylinder limit switches. Check position of pneumatic cylinder limit switches. PLC alarm menu. Check which alarm has tripped on the display.
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Tetra Pak Hoyer PROBABLE CAUSE PROBLEM REMEDY The cups jump out of the slots Vacuum time too long in the Stop the vacuum earlier. when being fed. vacuum/suction cup cycle. Chocolate pipes, tank. No chocolate comes out of the Check that the pipes are not sprayer.
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Tetra Pak Hoyer PROBABLE CAUSE PROBLEM REMEDY Check flow controller opera- tion and adjustment. Check that there are no block- ages preventing the product from breathing. Check for wear on the pump seals. Check that the holes in the plates are not blocked by so- lidified chocolate.
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Tetra Pak Hoyer PROBLEM PROBABLE CAUSE REMEDY Inconsistent filling of the lines. One or more cylinders worn. Check efficiency of pneumatic cylinders. No chocolate comes from the Tank. Check that the chocolate is liq- topping tank. uid and lump-free. Check that the holes in the plates are not blocked by so- lidified chocolate.
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Tetra Pak Hoyer PROBLEM PROBABLE CAUSE REMEDY Check that there are no block- ages in the vacuum pipes. Replace vacuum generator. Lid magazine empty or loaded badly. Adjust lid stop screws in the magazine, too closed. Check that the suction cups are in contact with the lids.
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Tetra Pak Hoyer PROBLEM PROBABLE CAUSE REMEDY Irregular or noisy movement. Drive chain tension. Check chain tension and ad- just if necessary. Irregular carriage movement. Worn or seized bearings. Check and replace if neces- sary. Bushes. Check bush wear. Cam.
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Tetra Pak Hoyer HOYER COMET C 9 - LIST OF SPARE PARTS FOR BASIC UNIT Index General layout....................9.1 Structure......................9.2 Motor drive ....................... 9.4 Ejector ......................9-6 Feed......................... 9-8 Tensioner ......................9-10 Fig. 9.1 - General layout CC810BI...
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Tetra Pak Hoyer LAY-OUT TABLE Structure - Fig. 9.2 POS. CODE DESCRIPTION Q.TY 12040002 Electro-pneumatic panel 12040003 Panel connection tube 12040014 Chain guide 12040013 Chain guide spacer 12040015 Lower chain guide 12040008 Motor LH side panel 12040017 Station support bar...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 9.2 - Structure CC810BI...
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Tetra Pak Hoyer LAY-OUT TABLE Motor drive - Fig. 9.3 POS. CODE DESCRIPTION Q.TY 336071173 Corteco seal 336001306 Bearing 326019137 Circlip 12040064 Gear wheel 12040033 Tensioning pin 12040032 Tensioner support 12040030 Tensioning pin spacer 326013111 120400069 Tapered bush 12040072 Proximity washer...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 9.3 - Motor drive CC810BI...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 9.4 - Ejector CC810BI...
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Tetra Pak Hoyer LAY-OUT TABLE Feed - Fig. 9.5 POS. CODE DESCRIPTION Q.TY 12040060 Uniball fixing pin 336078069 JAM 12 coupling 12040036 Lever 17000049 UCF204 kojo support 12040205 Load side shaft 12040035 Lever HF6060 Fixing spacer 12040062 Guide fixing bracket...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 9.5 - Feed CC810BI...
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Tetra Pak Hoyer LAY-OUT TABLE Tensioner - Fig. 9.6 POS. CODE DESCRIPTION Q.TY 12040058 Tensioner end piece 12040057 Spring cap 12040056 Tensioning spring 12040059 Tensioning piston 12040042 Support 12040053 Tensioner body 12040048 Driven shaft 12040051 Backing washer 12040044 Driven wheel...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 9.6 - Tensioner 9-11 CC810BI...
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Tetra Pak Hoyer HOYER COMET C 10 - LIST OF SPARE PARTS FOR CONE PRODUCT Index 10.1 General layout....................10.1 10.2-3 Cone feed....................10.2-4 10.4-5 Gauge and chocolate spray station..............10.6-8 10.6-7 Dosers..................... 10.10-12 10.8 Double by-pass ..................... 10.14 10.9 Pencil filler .....................
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Tetra Pak Hoyer LAY-OUT TABLE Cone feed - Fig. 10.2 POS. CODE DESCRIPTION Q.TY 12040827 Cone feed kinematic motion casing 12040201 Left cone stop bar 17000008 Cylinder 17000045 SGS coupling 12040104 Cylinder connecting pin 12040097 Special pin for bush 336005050...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.2 - Cone feed 10-3 CC810BL...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.7 - Dosers 10-13 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Double by-pass - Fig. 10.8 POS. CODE DESCRIPTION Q.TY 17040009 Pneumatic valve 17000317 Union tee 141040344 Rubber seal support 016060218 Clamp 018020582 Seal 17000279 Pipe 540303018 Union Y 016060218 Clamp 018020582 Seal 542320022 Balancing body...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.8 - Double by-pass 10-15 CC810BL...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.11 - Decorators 10-21 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Single by-pass - Fig. 10.12 POS. CODE DESCRIPTION Q.TY 17040009 Pneumatic valve 17000317 Union tee 141040344 Rubber seal holder 016060218 Clamp 018020582 Seal 17000279 Pipe 540303018 Union Y 016060218 Clamp 018020582 Seal 542320022 Balancing body...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.12 - Single by-pass 10-23 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Topping station - Fig. 10.13 POS. CODE DESCRIPTION Q.TY Q.TY 2 rows 3 rows 12010078 Lower clamp 12040079 Upper clamp D01H00016A Topping ring nut D01H00016B Topping disk 12042031 Topping nozzle 336067030 Seal 336069466 Seal 12040110...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.13 - Topping station 10-25 CC810BL...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.14 - Granule station 10-27 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Lid feed - Fig. 10.15 POS. CODE DESCRIPTION Q.TY Q.TY 2 rows 3 rows 12040133 Left hand magazine support plate 12040075 Lock nut 12040134 Right hand magazine support plate 12040125 Upper plate 336005055 Bush 17000052...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.15 - Lid feed 10-29 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Lid feed - Fig. 10.16 POS. CODE DESCRIPTION Q.TY Q.TY 2 rows 3 rows 333001007 Actuator 336007150 Corteco seal 336001306 Bearing Suction cup (according to format) Suction cup holder (according to format) Suction cup mounting extension (according to format)
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.16 - Lid feed 10-31 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Lid closing station - Fig. 10.17 POS. CODE DESCRIPTION Q.TY Q.TY 2 rows 3 rows 17000055 Fixing 17000013 Cylinder 12040173 Cylinder support plate Bush (according to format) Beader spring (according to format) Body (according to format)
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.17 - Lid closing station 10-33 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE O-belt - Fig. 10.18 POS. CODE DESCRIPTION Q.TY 12040144 Plate spacer 12040145 Belt support plate 336020552 Belt 336010080 Ratio motor 326019012 E12 circlip 12040143 Tensioning shaft pin 12040148 Tensioner block 12040233 Ratio motor mounting 12040232...
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Tetra Pak Hoyer LAY-OUT LIST Fig.10.18 - O-belt 10-35 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Chocolate tank - Fig. 10.19 POS. CODE DESCRIPTION Q.TY 12040816 Tank support frame 016060218 Clamp 018020582 Seal 336054078 Wheel DM100 017975020 Resistance 12040814 Chocolate tank 12040926 Chocolate dipping tube 12040818 Cover for tank 12040820 Chocolate filtering grid...
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Tetra Pak Hoyer LAY-OUT LIST 10-20 10-20 Fig. 10.19 - Chocolate tank 10-37 CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Chocolate spray pump - Fig. 10.20 POS. CODE DESCRIPTION Q.TY 12040665 Ring nut 12040715 Adjustment sleeve 12040716 Adjustment screw 12040663 Joint 336067082 Seal 12040709 Control sleeve 17000309 Cylinder 12040712 Ring nut with connection 540204053 Coupling...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.20 - Chocolate spray pump 10-39 CC810BL...
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Tetra Pak Hoyer HOYER COMET C 11 - LIST OF SPARE PARTS FOR CUP PRODUCT Index 11.1 General layout....................11.1 11.2 Cup feed station....................11.2 11.3-4 Dosers......................11.4-6 11.5 Double by-pass ....................11.8 11.6 Pencil filler ..................... 11.10 11.7-8 Decorators ....................11.12-14 11.9...
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Tetra Pak Hoyer LAY-OUT TABLE Cup feed station - Fig. 11.2 POS. CODE DESCRIPTION Q.TY 336057055 Handwheel 12040088 Upper adjusting plate HL0111 Adjusting screw 540203006 Thrust washer 540203008 Screw bush 540203005 Lifting block 540203007 Screw stop 336005076 Bush 12040087 Vertical adjustment slide...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 11.2 - Cup feed station 11-3 CC810BM...
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Tetra Pak Hoyer LAY-OUT TABLE Dosers - Fig. 11.3 POS. CODE DESCRIPTION Q.TY 17000056 Fixing 12040076 Support plate 333001557 Fixing 336005055 Bush 12040083 Frame mounting slide 12040080 Slide guide column 12040081 Support column 12040077 Base plate 12040079 Upper clamp 12040078...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 11.3 - Dosers 11-5 CC810BM...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 10.7 - Dosers xxxxxxxxxxxxx Fig. 11.4 Doser 10-13 xxxx xxxxxxx CC810BL...
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Tetra Pak Hoyer LAY-OUT TABLE Double by-pass - Fig. 11.5 POS. CODE DESCRIPTION Q.TY 17040009 Pneumatic valve 17000317 Union tee 141040344 Rubber seal support 016060218 Clamp 018020582 Seal 17000279 Pipe 540303018 Union Y 016060218 Clamp 018020582 Seal 542320022 Balancing body...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 11.5 - Double by-pass 11-9 CC810BM...
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Tetra Pak Hoyer LAY-OUT LIST Fig. 11.8 - Decorators 11-15 CC810BM...
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Tetra Pak Hoyer LAY-OUT TABLE Single by-pass - Fig. 11.9 POS. CODE DESCRIPTION Q.TY 17040009 Pneumatic valve 17000317 Union tee 141040344 Rubber seal holder 016060218 Clamp 018020582 Seal 17000279 Pipe 540303018 Union Y 016060218 Clamp 018020582 Seal 542320022 Balancing body...
Page 142
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.9 - Single by-pass 11-17 CC810BM...
Page 143
Tetra Pak Hoyer LAY-OUT TABLE Topping station - Fig. 11.10 POS. CODE DESCRIPTION Q.TY Q.TY 2 Rows 3 Rows 12010078 Lower clamp 12040079 Upper clamp 540209012 Topping ring nut 540209011 Topping disk 12042031 Topping nozzle 336067030 Seal 336069466 Seal 12040110...
Page 144
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.10 - Topping station 11-19 CC810BM...
Page 146
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.11 - Granule station 11-21 CC810BM...
Page 147
Tetra Pak Hoyer LAY-OUT TABLE Lid feed - Fig. 11.12 POS. CODE DESCRIPTION Q.TY Q.TY 2 Rows 3 Rows 12040133 Left hand magazine support plate 12040075 Lock nut 12040134 Right hand magazine support plate 12040125 Upper plate 336005055 Bush 17000052...
Page 148
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.12 - Lid feed 11-23 CC810BM...
Page 149
Tetra Pak Hoyer LAY-OUT TABLE Lid feed - Fig. 11.13 POS. CODE DESCRIPTION Q.TY Q.TY 2 Rows 3 Rows 333001007 Actuator 336007150 Corteco seal 336001306 Bearing Suction cup (according to format) Suction cup holder (according to format) Suction cup mounting extension (according to format)
Page 150
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.13 - Lid feed 11-25 CC810BM...
Page 151
Tetra Pak Hoyer LAY-OUT TABLE Lid closing station - Fig. 11.14 POS. CODE DESCRIPTION Q.TY Q.TY 2 Rows 3 Rows 17000055 Fixing 17000013 Cylinder 12040173 Cylinder support plate Plug (according to format) 12040720 Contrast polyzene 12040719 Contrast cross-piece 12040174 Spacer...
Page 152
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.14 - Lid closing station 11-27 CC810BM...
Page 153
Tetra Pak Hoyer LAY-OUT TABLE Lid stamping station - Fig. 11.15 POS. CODE DESCRIPTION Q.TY Q.TY 2 rows 3 Rows 12040687 Inner end piece 12040174 Spacer 12040686 Outer end piece 12040079 Lower clamp 12040078 Upper clamp 12040688 Support bar 17000270...
Page 154
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.15 - Lid stamping station 11-29 CC810BM...
Page 155
Tetra Pak Hoyer LAY-OUT TABLE Lid sealing station - Fig. 11.16 POS. CODE DESCRIPTION Q.TY Q.TY 2 rows 3 Rows 12040687 Inner end piece 12040686 Outer end piece 12040172 Support bar 12040174 Spacer 12040179 Clamp 12040079 Lower clamp 12040079 Upper clamp...
Page 156
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.16 - Lid sealing station 11-31 CC810BM...
Page 157
Tetra Pak Hoyer LAY-OUT TABLE O-belt - Fig. 11.17 POS. CODE DESCRIPTION Q.TY HF75U16009 Plate spacer HF75U01012 Belt support plate 336020552 Belt 336010080 Ratio motor 326019012 E12 circlip HF75U16011 Tensioning shaft pin HF75U08002 Tensioner block HF75U16019 Ratio motor mounting HF75U01010 Right belt shoulder...
Page 158
Tetra Pak Hoyer LAY-OUT LIST Fig.11.17 - O-belt 11-33 CC810BM...
Page 159
Tetra Pak Hoyer LAY-OUT TABLE O-belt - Fig. 11.18 POS. CODE DESCRIPTION Q.TY 336003151 Idler pin 12040153 Blade mounting cross member Cup ejection blade (according to format) 17000014 Cylinder 12040155 Side member pin 12040151 Cylinder support fork 12040154 Tie rod...
Page 160
Tetra Pak Hoyer LAY-OUT LIST Fig.11.18 - O-belt 11-35 CC810BM...
Page 161
Tetra Pak Hoyer LAY-OUT TABLE Chocolate tank - Fig. 11.19 POS. CODE DESCRIPTION Q.TY 12040816 Tank support frame 016060218 Clamp 018020582 Seal 336054078 Wheel DM100 017975020 Resistance 12040814 Chocolate tank 12040926 Chocolate dipping tube 12040818 Cover for tank 12040820 Chocolate filtering grid...
Page 162
Tetra Pak Hoyer LAY-OUT LIST 11-20 11-20 Fig. 11.19 - Chocolate tank 11-37 CC810BM...
Page 163
Tetra Pak Hoyer LAY-OUT TABLE Chocolate spray pump - Fig. 11.20 POS. CODE DESCRIPTION Q.TY 12040665 Ring nut 12040715 Adjustment sleeve 12040716 Adjustment screw 12040663 Joint 336067082 Seal 12040709 Control sleeve 17000309 Cylinder 12040712 Ring nut with connection 540204053 Coupling...
Page 164
Tetra Pak Hoyer LAY-OUT LIST Fig. 11.20 - Chocolate spray pump 11-39 CC810BM...
Page 165
Tetra Pak Hoyer HOYER COMET C 12 - LIST OF SPARE PARTS FOR FLAME-SHAPE PRODUCT Index 12.1 General layout....................12.1 12.2 Cup feed ......................12.2 12.3 Chocolate spray station ..................12.4 12.4-7 Dosers....................... 12.6-12 12.8 Double by-pass ..................... 12.14 12.9-10 Lid feed ....................
Page 175
Tetra Pak Hoyer LAY-OUT LIST Fig. 12.6 - Dosers 12-11 CC810BN...
Page 176
Tetra Pak Hoyer LAY-OUT TABLE Dosers - Fig. 12.7 POS. CODE DESCRIPTION Q.TY 333001053 Actuator 12041154 Support bracket 12040870 Driving pulley 12040974 Flange 12040867 Bush 326019035 Circlip 336021270 Seal ring 336001301 Bearing 326019147 Circlip 12040875 Rotating nozzle 336019994 Belt 12-12...
Page 177
Tetra Pak Hoyer LAY-OUT LIST Fig. 12.7 - Dosers 12-13 CC810BN...
Page 178
Tetra Pak Hoyer LAY-OUT TABLE Double by-pass - Fig. 12.8 POS. CODE DESCRIPTION Q.TY 17040009 Pneumatic valve 17000317 Union tee 141040344 Rubber seal support 016060218 Clamp 018020582 Seal 17000279 Pipe 540303018 Union Y 016060218 Clamp 018020582 Seal 542320022 Balancing body...
Page 179
Tetra Pak Hoyer LAY-OUT LIST Fig. 12.8 - Double by-pass 12-15 CC810BN...
Page 180
Tetra Pak Hoyer LAY-OUT TABLE Lid feed - Fig. 12.9 POS. CODE DESCRIPTION Q.TY 12040125 Upper plate 17000053 Fixing 336005055 Bush 12040126 Column 12040127 Column 12040912 Base 12040078 Lower clamp 12040079 Upper clamp 12040665 Locking ring nut 12040662 Adjustment sleeve...
Page 181
Tetra Pak Hoyer LAY-OUT LIST Fig. 12.9 - Lid feed 12-17 CC810BN...
Page 182
Tetra Pak Hoyer LAY-OUT TABLE Lid feed - Fig. 12.10 POS. CODE DESCRIPTION Q.TY 12040133 Right hand support plate 12040134 Left hand support plate 12040915 Tie rod 12040909 Lid magazine 12040914 Lid blade 12040916 Antirotation guide 12040913 Bracket 17000007 Actuator...
Page 183
Tetra Pak Hoyer LAY-OUT LIST Fig. 12.10 - Lid feed 12-19 CC810BN...
Page 184
Tetra Pak Hoyer LAY-OUT TABLE O-belt - Fig. 12.11 POS. CODE DESCRIPTION Q.TY HF75U16009 Plate spacer HF75U01012 Belt support plate 336020552 Belt 336010080 Ratio motor 326019012 E12 circlip HF75U16011 Tensioning shaft pin HF75U08002 Tensioner block HF75U16019 Ratio motor mounting HF75U01010 Right belt shoulder...
Page 185
Tetra Pak Hoyer LAY-OUT LIST Fig.12.11 - O-belt 12-21 CC810BN...
Page 186
Tetra Pak Hoyer LAY-OUT TABLE O-belt - Fig. 12.12 POS. CODE DESCRIPTION Q.TY 336003151 Idler pin 12040153 Blade mounting cross member Cup ejection blade (according to format) 17000014 Cylinder 12040155 Side member pin 12040151 Cylinder support fork 12040154 Tie rod...
Page 187
Tetra Pak Hoyer LAY-OUT LIST Fig.12.12 - O-belt 12-23 CC810BN...
Page 188
Tetra Pak Hoyer LAY-OUT TABLE Chocolate tank - Fig. 12.13 POS. CODE DESCRIPTION Q.TY 12040816 Tank support frame 016060218 Clamp 018020582 Seal 336054078 Wheel DM100 017975020 Resistance 12040814 Chocolate tank 12040926 Chocolate dipping tube 12040818 Cover for tank 12040820 Chocolate filtering grid...
Page 189
Tetra Pak Hoyer LAY-OUT LIST 12-14 12-14 Fig. 12.13 - Chocolate tank 12-25 CC810BN...
Page 190
Tetra Pak Hoyer LAY-OUT TABLE Chocolate spray pump - Fig. 12.14 POS. CODE DESCRIPTION Q.TY 12040665 Ring nut 12040715 Adjustment sleeve 12040716 Adjustment screw 12040663 Joint 336067082 Seal 12040709 Control sleeve 17000309 Cylinder 12040712 Ring nut with connection 540204053 Coupling...
Page 191
Tetra Pak Hoyer LAY-OUT LIST Fig. 12.14 - Chocolate spray pump 12-27 CC810BN...
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