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Tetra Pak Hoyer COMET N Manual

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Tetra Pak
Hoyer
We hope that the information will be of help to
you. It is based on concrete data and on the best of
our current knowledge.
Read the contents of the manual carefully, including
the warnings and recommendations. Also read the
conditions of sale, including those governing the
warranty.
No part of this manual may be reproduced or
transmitted to third parties without the prior written
permission of TETRA PAK HOYER.
Machine
Serial Number
Tetra Pak Hoyer S.p.A.
Via Monferrato, 54
20098 San Giuliano Milanese (Milano)
Italy
Telephone +39 2 98292.1
Telefax +39 2 9880171
CN 03 - A 01
HOYER COMET N
M/221869

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  • Page 1 Also read the conditions of sale, including those governing the warranty. No part of this manual may be reproduced or transmitted to third parties without the prior written permission of TETRA PAK HOYER. HOYER COMET N Machine M/221869 Serial Number Tetra Pak Hoyer S.p.A.
  • Page 2 Tetra Pak Hoyer Machine identification data General Description of the machine and technical data Installation Adjustments and format change procedures Operating stations Cleaning and maintenance Troubleshooting Parts catalogue 10 Annexes contents CN 03 - A 01...
  • Page 3 Tetra Pak Hoyer HOYER COMET N 1 - MACHINE IDENTIFICATION DATA Contents Introduction ......................1-2 Identification plate ....................1-2 Service centres ......................1-3 CN 03 A A 01...
  • Page 4 Tetra Pak Hoyer 1.1 Introduction Thank you for having chosen a Tetra Pax Hoyer The manual contains tables, drawings and machine. diagrams which will allow you to familiarise We recommend that you read this manual yourself with all parts of the machine.
  • Page 5 If you have any requirement or problem that requires our assistance, please contact one of the following service centres, which are authorised to perform maintenance and provide technical service under warranty for Tetra Pak Hoyer machines. EUMEA: NORTH AMERICA: SOUTH KOREA: Tetra Pak Hoyer A/S Tetra Pak Hoyer Inc.

  • Page 6: Table Of Contents

    Tetra Pak Hoyer HOYER COMET N 2 - GENERAL Contents Declaration of conformity ..................2-2 Preliminary points ....................2-2 General safety rules ....................2-2 Special warnings ...................... 2-3 Residual risks ......................2-3 Ambient operating limits ..................2-4 CN 03 B A 01...

  • Page 7: Declaration Of Conformity

    Tetra Pak provided as a part of this machine remain the Hoyer carried out during the warranty property of Tetra Pak Hoyer and must not be period will automatically invalidate the passed on to third parties without the written warranty.

  • Page 8: Special Warnings

    The safety of machines used in conjunction must observe them strictly. Failure to follow with the STICK PICK-UP, if not supplied these rules may result in personal injury or directly by Tetra Pak Hoyer, is the damage to machine components; responsibility of the customer. •...

  • Page 9: Ambient Operating Limits

    The machine is suitable for operation in the NOTE: following ambient conditions: • Temperature : from 4°C to 40°C Tetra Pak Hoyer will accept no responsibility for • Humidity : from 20% to 95%. damage or injury caused by failure to comply with the above warnings.
  • Page 10 Tetra Pak Hoyer HOYER COMET N 3 - DESCRIPTION OF THE MACHINE AND TECHNICAL DATA Contents Description of the machine ..................2 Operation ........................3 Machine accessories ..................... 3 Products ........................3 3.4.1 Changing the cup size ..................5 3.4.2 Changing the size of cones .................

  • Page 11: Description Of The Machine

    Tetra Pak Hoyer 3.1 Description of the machine The HOYER COMET N is a linear filling machine suitable tools together with the operator’s in automatic cycle of superior size for the willingness are required to remove them. production of cornets, cups, tubs and other...

  • Page 12: Operation

    Tetra Pak Hoyer 3.2 Machine accessories - Cup loading station (Part 4 Fig.3.1) - See - Ice-cream dosers (1 flavor) (Part 10a 10b paragraph 6.1.1 Fig.3.1) - See paragraph 6.1.4 - Cone loading station (Part 5 Fig.3.1) - See - Chip doser** (Part 11 Fig.3.1) - See paragraph paragraph 6.1.2...
  • Page 13 Tetra Pak Hoyer The production of MAXI “SCH 1254 cones Fig.3.1) requires the use in sequence of the following - Ice-cream dosers (2 flavors) (Part 8 Fig.3.1) stations: - Chip doser (Part 11 Fig.3.1) - Cone loading station (Part 5 Fig.3.1) - Cover loading (Part 12 Fig.3.1)

  • Page 14: Changing The Cup Size

    Tetra Pak Hoyer 3.4.1 Changing the cup size information on how to adjust this station, The geometrical shape and dimensions of cups see paragraph 6.1.10. “SCH 1226”, “SCH 1224” e “SCH 1225” are the same. The differences between cups “SCH 1226”, “SCH 1224”...

  • Page 15: Formats With Icings

    Tetra Pak Hoyer - Replace the cover closing tools (Part 1 Fig.3.6) - Adjust the height of the ejection plates (Part 1 Fig.3.7) - Replace and/or adjust the ejection curves (Part 2 Fig.3.7) - Adjust the discharge conveyor (Part 3 Fig.3.7) Fig.

  • Page 16: Improper Uses

    Tetra Pak Hoyer 3.5. Improper uses Notwithstanding the equipment of the machine other use is to be considered improper and with several safety systems, the operators must therefore unreasonable. The builder cannot be pay attention in order not to cause potentially...

  • Page 17: Instructions On Ban And Danger Signals

    Tetra Pak Hoyer 3.8 Instructions on ban and danger signals WARNING WARNING: The lateral protection of the kinematic The tray-carrier belt is equipped with intermittent mechanisms and the high temperature of the motion and it presents the dragging hazard. pressing masses in connection with the trays and...
  • Page 18 Tetra Pak Hoyer HOYER COMET N 4 - INSTALLATION Contents Unpacking and delivery checks ................4-2 Transport and installation ..................4-2 Electrical connection ....................4-3 Checking direction of rotation ................. 4-3 Pneumatic connection ....................4-3 Freezer connections ....................4-3 CN 03 D A 01...
  • Page 19 Tetra Pak Hoyer 4.1 Unpacking and delivery checks The HOYER COMET N machine and the various d. Check that the contents of the crate corre- operating stations are transported in special con- spond to the description given in the shipping tainers, generally wooden crates.
  • Page 20 4.3 Electrical connection (Refer to ALL. 1 Electric diagrams ) The machine’s electrical system has been factory WARNING: checked by Tetra Pak Hoyer engineers. The machine’s components are electrically pro- The differential cutout switch must be class “A” tected against short-circuits.
  • Page 21 Tetra Pak Hoyer Hoyer Comet N 5 - ADJUSTMENTS AND FORMAT CHANGE PROCEDURES Contents Programming and control panel ................5-2 Control panel adjustment ..................5-4 5.2.1 PLC settings ....................5-4 5.2.2 Setting operating parameters ................ 5-11 Operating procedures ..................... 5-23 5.3.1...

  • Page 22: Control Panel Adjustment

    Tetra Pak Hoyer 5.1 Control panel adjustments Hoyer Comet Comet Hoyer Power Battery Spac PgUp shift alarm help print Enter PgDn Select format Start/Stop main motor Save data Jog main motor Apply data Select auto/manual production cycle Start/Stop C.I.P. cycle and stations...
  • Page 23 Tetra Pak Hoyer Shift left Reset Apply change of value Start/stop cone feed (pag. 1) Shift right Start/stop dry nut(pag. 2) Start/stop cup feed (pag. 1) Confirm data Enter Start/stop cocoa/ball dispenser (pag. 2) pdown Go to next page Go to next paragraph Start/stop tube feed (pag.

  • Page 24: Plc Settings

    Tetra Pak Hoyer 5.1.1 PLC settings 5.2.1 PLC settings The functions of the Hoyer Comet N filling : SELECT PRODUCTION CYCLE machine are PLC controlled. Use the control panel (Fig. 5.1) as described below to access the AUTO/MANUAL various PLC functions.
  • Page 25 1, CONE Press this key to call up a video page containing FEEDER, as explained on the next page: formats provided by Tetra Pak Hoyer and those entered by the customer for production. The following example will appear on the next...
  • Page 26 Tetra Pak Hoyer Factory-set values, may change according to the pdown Press to access page 5/15. station used. GROUPS POSITION To edit or enter new values, press . Enter the required value using the numerical keypad, LAST STATION: POSITION CAM: 230°...
  • Page 27 Tetra Pak Hoyer This page is used to provide parameters for the SEALING UNIT 3 vertical movements of the doser station relative to the FLAME CONE. Data are entered as ACTUAL (°C): 20.0 described for the previous pages. SET POINT (°C): 85_0 POSIT.
  • Page 28 Tetra Pak Hoyer - press to start all dosers on the machine. SEALING UNIT 6 The A2 key led will turn to green, showing that ACTUAL (°C): 20.0 the bypass valve is closed. ( The washing liquid SET POINT (°C): 85_0 will flow through the dosers only ).
  • Page 29 Tetra Pak Hoyer : RESET START/STOP SEALING UNIT (Page 2) Resets alarms, broken microswitches, inverter Starts or stops foil sealing if enabled by the malfunctions, etc. current format. When an alarm occurs, an “ALARMS” page is START/STOP SPRAYING diplayed on the panel, which indicates which CHOCOLATE (Page 1) alarm is present.
  • Page 30 Tetra Pak Hoyer : NOT USED A1: CHOCOLATE TANK RESISTANCES Enter all the resistances on the machine: the resistances in the chocolate spray tank, the topping tank, and the sprays are controlled by a thermometer in the tank and resistences of sealing unit.

  • Page 31: Setting Operating Parameters

    5.2.2 Setting operating parameters FOREWORD mechanical and pneumatic organs and open and The Hoyer Comet N machine is comprised of close dosing valves, refer to encoder position. working stations. Station settings are performed The encoder must be reset at each revolution in during machine testing.
  • Page 32 Tetra Pak Hoyer Entering data for a new format. a) To edit data of an existing format: Once you have finished editing the data, save the Press . The following page will be displayed: format in the operator panel by pressing...
  • Page 33 Tetra Pak Hoyer Press ( diamond-shaped ) and the cursor will flash in the CODE field. You may now enter a DATA SETTING number of letters for the format you are creating CODE by using the alphanumeric keypad on the panel.
  • Page 34 Tetra Pak Hoyer GENERAL PARAMETERS CONE DISPENSER ###° ###° SAFETY CAM : ON=### OFF=### CONSENT START ###° 2/22 CONE RELEASE : ON=### OFF=### CONE DOWNLOAD : ON=### OFF=### WAFER CONTROL : ON=### OFF=### CONE BLOW : ON=### OFF=### This page displays the current position in machine degrees (###°-value at top right) and the...
  • Page 35 Tetra Pak Hoyer slot. Set ON and OFF values. To set or edit the data, follow the instructions CUP BLOW: Parameters relative to the opening/ provided in “INSTRUCTIONS ON THE USE closure of the valve that blows air into the cup OF THE OPERATOR PANEL TO EDIT OR magazine to aid cups to leave the stack.
  • Page 36 Tetra Pak Hoyer cup-stop blades. Set ON and OFF values. STOP: Parameters relative to disabling the movement of the carriage bearing the suction TUBE GRIPPER: Parameters relative to the cylinders cups. Set ON and OFF values. that control the exit/return of the tube-holding forks, which remove the tubes from the magazine.
  • Page 37 Tetra Pak Hoyer OFF values. START: Angular value that allows enabling of the SPRAYER OPEN: Parameters relative to the station during automatic start, and disabling during moment when beginning of chocolate spraying automatic stop. The value must always be lower than within the wafer is required.
  • Page 38 Tetra Pak Hoyer The following items are shown: on this page. DOSER DOWN: Parameters relative to the VOLUMETRIC: If the station performs volumetric downwards/upwards movement of the station to dosing, enter 1 in this field, otherwise enter 0. bring the dosing nozzles close to the cones ( or cups ).
  • Page 39 Tetra Pak Hoyer The following items are shown: PENCILL FILLER ###° CONSENT : If this value is set to 1, it allows CONSENT automatic operation of the station. START ###° Set this value to 1 if automatic operation of the...
  • Page 40 Tetra Pak Hoyer The following items are shown: DRY NUT ###° CONSENT : If this value is set to 1, it allows CONSENT START ###° automatic operation of the station. DRY NUT OPEN :ON=### OFF=### Set this value to 1 if automatic operation of the DRY NUT station is required.
  • Page 41 Tetra Pak Hoyer START : Angular value of the ON/OFF lower than or equal to the lowest of the values set commands whose value is greater than the start on this page. cam. This value is used to define priority of the ON/OFF commands to be implemented.
  • Page 42 Tetra Pak Hoyer Set vacuum activation so that it occurs before the downward movement begins, specifically when LID RELEASE: This parameter is to be set only if the station is moving up to the lid magazine. cup lids are to be dispensed, otherwise the value of Vacuum must be disabled when the lids are 0,00 sec.
  • Page 43 Tetra Pak Hoyer upwards/downwards movement of the station PICK & PLACE towards the containers. Set ON and OFF values. ###° CONSENT START : ###° To set or edit the data, follow the instructions LIFT EJECTION : ON= ###° OFF= ###°...
  • Page 44 Tetra Pak Hoyer START CAM: Angular value of the ON/OFF commands whose value is greater than the start cam. This value is used to define priority of the ON/OFF commands implemented.EJECTION : Parameters relative to the downwards/upwards movement of the station toward containers.

  • Page 45: Operating Procedures

    Tetra Pak Hoyer 5.3 Operating procedures 5.3.1 Preliminary controls e) Check that clamp closures on the ice cream Perform the following checks before starting up line have been tightened sufficiently. the machine: f) Check that the ice cream bypass containers a) Make sure that all the machine's panels and are in place.
  • Page 46 Tetra Pak Hoyer DOSER 1 NOT IN RAISED POSITION DOSER 2 NOT IN RAISED POSITION FILLER NOT IN RAISED POSITION CRIMPER NOT IN RAISED POSITION CRIMPER NOT IN RAISED POSITION CHOCO SPRAY NOT IN RAISED POSITION 08-04-98 N. ALL 0000...
  • Page 47 Tetra Pak Hoyer f. Press (Fig. 5.1). to confirm the choice Enter of recipe. RECIPE DATA CODE CUP 1 DESCRIPTION CUP 2 1/23 g. Press (Fig. 5.1). to save the data. OVERWRITE ? (Enter = YES Clr = NO) h. Press (Fig.
  • Page 48 Tetra Pak Hoyer l. Position a container under the bypass valve stations ahead of time if producing cups. If outlet. making cones, press only CRIMPER ( m. Position a container under the doser outlet When all required stations have been turned chute.

  • Page 49: Emergency Stops

    Tetra Pak Hoyer 5.3.3 Emergency stop emergency pushbutton (Part 1, Fig. 5.1) anti- In the event of malfunctioning of a component, press the emergency pushbuttons (Part 1, Fig. clockwise and release it and then press reset 5.1) to turn off all the machine's electrical ( Fig.

  • Page 50: Turning Of Stations Manually One By One

    Tetra Pak Hoyer 5.4 Turning on stations manually one by one Individual stations may be turned on manually from the function key pages. To turn on individual stations in manual mode, go to the function key pages and proceed as...

  • Page 51: List Of Alarms And Help

    Tetra Pak Hoyer 5.5 List of alarms and help pages 0-EMERGENCY - RELEASE EMERGENCY PUSH BUTTON - CHECK EXTERNAL EMERGENCY CIRCUIT - PRESS RESET BUTTON (F11) - CHECK INPUT I:1/0 1-INVERTER OVERLOAD - CHECK MAIN MOTOR INVERTER - PRESS RESET BUTTON (F11)
  • Page 52 Tetra Pak Hoyer 9-SAFETY GUARD 1 - RESEALSE SAFETY GUARD 1 - CHECK INPUT I:1/11 - PRESS RESET BUTTON (F11) 10-CHAIN SAFETY - CHECK SENSOR 12S3 - CHECK INPUT I:1/14 - PRESS RESET BUTTON (F11) 11-LID PRESSING NOT HIGH - CHECK THE POSITION OF LID PRESSING...
  • Page 53 Tetra Pak Hoyer 18-ENCODER FAULT - CHECK ENCODER WIRING - CHECK BOARD HSCE - PRESS RESET BUTTON (F11) 19-LID VACUUM OFF - CHECK LID POSITION - CHECK SENSOR 24SP5 - CHECK INPUT I:2/00 - PRESS RESET BUTTON (F11) 20-PLC BATTERY LOW...
  • Page 54 Tetra Pak Hoyer 27-SEALING UNIT NOT HIGH (5) - CHECK THE POSITION OF SEALING UNIT 5 - CHECK SENSOR 12S17 - CHECK INPUT I:1/28 - PRESS RESET BUTTON (F11) 28-SEALING UNIT NOT HIGH (6) - CHECK THE POSITION OF SEALING UNIT 6...
  • Page 55 Tetra Pak Hoyer HOYER COMET N 6 - OPERATING STATIONS Contents Description of operating stations ................6-2 6.1.1 Bulk container feed station ................6-2 6.1.2 Cone dispenser station ..................6-3 6.1.3 Cone calibration and chocolate sprayer ............6-4 6.1.4 Chocolate spray pump equipment ..............6-5 6.1.5...

  • Page 56: Description Of Operating Stations

    Tetra Pak Hoyer 6.1 Description of operating stations 6.1.1 Bulk container feed station By slackening the lock nuts (Pos. 7, Fig. The bulk container feeders (Fig. A.1), assembled A.1) and adjusting the knob (Pos. 3, Fig. at the end of the machine, serve to deposit bulk A.1) you may adjust the height of the...

  • Page 57: Cone Dispenser Station

    Tetra Pak Hoyer 6.1.2 Cone dispenser station The function of the cone dispensers (Fig.A.3) is levers (Part.4, Fig. A.3), then make sure that the that of placing the cones inside the pits mounted cone in the release position is 5 mm below the on the lamellas;...
  • Page 58 Tetra Pak Hoyer 6.1.3 Calibration and chocolate sprayer station Tighten the screw (Part. 6, Fig. A.4) at the end of A fixed structure (Part. 1, Fig. A.4) supports a the operation. pneumatic actuator (Part. 2, Fig. A.4) which controls Operate on the pressure regulator (Part. 8, Fig.

  • Page 59: Chocolate Spray Pump Equipment

    Tetra Pak Hoyer 6.1.4 Chocolate spray pump equipment TIME value to zero. A frame with wheels (Pos.1, Fig. A.5) supports During production, the dosing volume is regulated the thermo-regulated chocolate tank (Pos.2, Fig. by increasing or decreasing the travel of the A.5) by means of a thermostat (Pos.3, Fig.

  • Page 60: Dispenser Handling Station

    Tetra Pak Hoyer 6.1.5 Dispenser Handling Station The filling of the containers with ice cream takes that of bearing the mobile frame load during the place through time elapse fillers assembled on a upward stroke (the pressure of the actuator can mobile frame.

  • Page 61: Ice Cream Fillers (1 Flavour)

    Tetra Pak Hoyer 6.1.6 Ice cream fillers (1 flavour) The containers are filled with ice cream by means Adjustments of fillers (Pos.1, Fig. B.6) which are activated by Through the control panel which is interfaced pneumatic actuators. with the PLC unit, the beginning and the duration The fillers are mounted on a mobile frame.

  • Page 62: Ice Cream Fillers (2 Flavours)

    Tetra Pak Hoyer 6.1.7 Ice cream fillers (2 flavours) The containers are filled with ice cream by means Adjustments of fillers (Pos.1, Fig. B.7) which are activated by pneumatic actuators. Through the control panel which is interfaced The fillers are mounted on a mobile frame.

  • Page 63: Topping

    Tetra Pak Hoyer 6.1.8 Topping The topping station comprises nozzles (Pos.1, disable the valve that controls the pump, set Fig. B.10) supplied by manifolds (Pos.2-3, Fig. value PUMP OFF TIME to zero. B.10) and connected to the power supply by...

  • Page 64: Chip Doser

    Tetra Pak Hoyer 6.1.9 Chip doser This device, fitted on the frame, is used to Adjustments distribute chips of nuts, chocolate or of other Before starting production, check that the hopper ingredients on the product. The doser comprises and dosing channels are completely dry.

  • Page 65: Lid/Alu-Foil Dispenser

    Tetra Pak Hoyer 6.1.8 Lid/alu-foil dispenser This device is composed of lid/foil units (Part.1, e) The lid/foil vacuum is turned off by a cam so that Fig.C.3) assembled on a holder fixed to the structure, the lids/foils are released. and of a mobile frame (Part.2, Fig.C.3).

  • Page 66: Lid Sealing Station

    Tetra Pak Hoyer 6.1.9 Cup lid sealing station This station uses buffer tools (Part.1, Fig.D.2) Adjustments that enable the pressing of the lid under the edge The process is controlled by means of a cam of the container. The buffer tools are assembled through the operation panel.

  • Page 67: Cover Welding Station

    Tetra Pak Hoyer 6.1.12 Cover welding station Adjustments This device is constituted by welding heads (Part The operating mode and temperature of welding 1, Fig.D.3) fitted on the mobile upright (Part 2, heads can be set on the operator’s panel, as Fig.D.3) , which is driven by a system of levers...

  • Page 68: Marking With Ink-Jet

    Tetra Pak Hoyer 6.1.10 Marking with Ink-Jet This device which is assembled on the structure Adjustments is needed to mark the lid of the product with The process is regulated by means of a cam alphanumeric symbols. It consists of a marking through the operation panel.

  • Page 69: Bulk Ejection Station

    Tetra Pak Hoyer the product conveyor belt. 6.1.7 Bulk ejection station This device, assembled underneath the lamellas and controlled by a mechanical cam, Replacement for format changes supports the thrusting devices which eject the cups. If format changes involve a different cup...

  • Page 70: Cone Ejection Station

    Tetra Pak Hoyer 6.1.15 Cone ejection station Replacements for size changes This device, fitted below the shutters and driven If the cone size is different from the previous one by a mechanical cam, supports the pushers that at the time the size is changed, it is sometimes eject the cones.
  • Page 71 Tetra Pak Hoyer HOYER COMET N 7 - CLEANING AND MAINTENANCE Contents Washing procedure ....................7-2 7.1.1 Recommended products ................. 7-2 7.1.2 C.I.P. washing ....................7-2 Regular maintenance ....................7-3 7.2.1 Beginning of the season .................. 7-3 7.2.2 Daily maintenance ..................7-3 Doser maintenance ....................

  • Page 72: Washing Procedure

    Tetra Pak Hoyer 7.1 Washing procedure Before washing the machine, make sure that the d- Descaling wash. Use an acidic descaler with main switch is turned to OFF. low viscosity containing a mixture of wetting agents and emulsifiers in a concentration of The procedure for washing the filling machine is 2% to 3%.

  • Page 73: Regular Maintenance

    Tetra Pak Hoyer g-Save the data and save the washing parameters in the operating panel, then “Activate the data” to transfer the PLC format by following the instructions shown in Chapter 5. Display the page C.I.P. CYCLE : OFF and proceed as described in Chapter 5 to activate the washing cycle: C.I.P.

  • Page 74: Doser Maintenance

    Tetra Pak Hoyer 7.4 Doser maintenance Periodically check the efficiency of the dosers. Proceed as follows: 1 - Shut off the compressed air supply; 2 - Slacken the screws holding the doser retaining bar; 3 - Remove the doser; 4 - Dismantle the doser: - unscrew the bottom ring nut (Pos.

  • Page 75: Adjusting Lamella Chain Tension

    Tetra Pak Hoyer 7.5 Adjusting lamella chain tension obtain the correct working tension; Periodically check the tension of the lamella 2 - Tighten the locking nut (Pos. 1, Fig. 7.4). chain as follows: 1 - Slacken the locking nut (Pos. 1, Fig. 7.4) and adjust the tension screw (Pos.

  • Page 76: List Of Lubricants

    Tetra Pak Hoyer 7.6 List of lubricants Component Supplier Type 1-Shutter motorized reduction gear Agip Blasia 320 (ISO 3448) 2-Transport jogger Agip Blasia 320 (ISO 3448) 3-Servodriven doser reduction gear Mobil HD 85 W 90-A 4-Rotating supports NILS Atomic T 4938 Longlife grease EP Low temp.
  • Page 77 Tetra Pak Hoyer HOYER COMET N 8 - Trouble shooting Contents Trouble shooting ...................... 8-2 CN 03 H A 01...
  • Page 78 Tetra Pak Hoyer 8.1 Trouble shooting PROBLEM CAUSE SOLUTION No power. - No power supply - Verify electrical connections. - Main power switch damaged. - Verify main switch. Machine doesn’t start or stops - Incorrect power supply - Verify voltage of the power unexpectedly.
  • Page 79 Tetra Pak Hoyer PROBLEM CAUSE SOLUTION Malfunctioning in the rise and - Malfunctioning of the - Verify operation of pneumatic descent of the stations pneumatic system valves and cylinders. - Malfunctioning of the PLC - Verify on LED signal flow from valve coils and PLC.
  • Page 80 Tetra Pak Hoyer PROBLEM CAUSE SOLUTION -Align the station to the pit. Incorrect release of cones on the - Incomplete adjustment of the - Check the orientation of the support station: “wafer pusher” plates when the - Height of storage container blades open..
  • Page 81 Tetra Pak Hoyer PROBLEM CAUSE SOLUTION - Malfunctioning in the chocolate - Check stroke and tightness of pump the pneumatic cylinder gaskets of alternating pump. - Regulate cylinder stroke. - Verify settings for cylinder stroke. - Verify operation of the solenoid valve for the start up of the pump cylinder.
  • Page 82 Tetra Pak Hoyer PROBLEM CAUSE SOLUTION Incorrect filling - Regulate dosing cycles - Verify cycle parameters. - Incorrect settings of dozers - Modify opening/closing dozer values. - Incorrect operation of the - Verify efficiency of the dozers dosing cylinders and replace them if necessary.
  • Page 83 Tetra Pak Hoyer PROBLEM CAUSE SOLUTION Leakage of topping - Malfunctioning of the topping - Eliminate the obstruction in nozzle the nozzle closure (between the pin and the o ring) - Unblock the opening flow pin. - Verify the electro valve that controls topping.
  • Page 84 Tetra Pak Hoyer...
  • Page 85 Tetra Pak Hoyer HOYER Comet N N.COMMESSA M/221869 9 - PARTI DI RICAMBIO - LIST OF SPARE PARTS - PIECES DE RECHANGE Indice - Contents - Sommaire 13040004 - 1/2 Struttura - Structure - Structure 13040004 - 2/2 Struttura - Structure - Structure...
  • Page 86 Tetra Pak Hoyer 13040004 Struttura Structure - Structure POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12041009 Supporto Support Support 12041474 Guida Guide Guide 12041011 Longherina 12041015 Guida Guide Guide 12041016 Distanziale Spacer Entretoise 12041017 Guida Guide Guide 12041018 Distanziale Spacer Entretoise...
  • Page 87 Tetra Pak Hoyer 1/2 - 13040004 9 - 3 M/221869...
  • Page 88 Tetra Pak Hoyer 13040004 Struttura Structure - Structure POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12041003 Testata Head Tête 12041006 Profilo Form Profilé 12041005 Profilo Form Profilé 12041004 Testata Head Tête 12041007 Longherone Arbor Longeron 12041008 Piastra Plate Plaque 12041014 Fissaggio...
  • Page 89 Tetra Pak Hoyer 2/2 - 13040004 9 - 6 M/221869...
  • Page 90 Tetra Pak Hoyer 13400324 Motorizzazione P140 Motor drive P140 - Motorisation P140 POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12040266 Albero Shaft Arbre 326013687 Chiavetta Clavette 12041901 Ruota Wheel Roue 17040019 Supporto Support Support 12040194 Catena Chain Chaîne 17040024 Supporto Support...
  • Page 91 Tetra Pak Hoyer 1/4 - 13400324 9 - 9 M/221869...
  • Page 92 Tetra Pak Hoyer 13400324 Motorizzazione P140 Motor drive P140 - Motorisation P140 POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12040262 Rondella Washer Rondelle 17000144 Bussola Bush Douille 12040264 Ruota Wheel Roue 12040263 Anello Ring Anneau 12040261 Albero Shaft Arbre 9 - 11...
  • Page 93 Tetra Pak Hoyer 2/4 - 13400324 9 - 12 M/221869...
  • Page 94 Tetra Pak Hoyer 13400324 Motorizzazione P140 Motor drive P140 - Motorisation P140 POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17040019 Supporto Support Support 17040024 Supporto Support Support 12042800 Giunto Anchor Fixation 12042794 Piastra Plate Plaque 326013200 Chiavetta Clavette 17040152 Riduttore Reduction gear Réducteur...
  • Page 95 Tetra Pak Hoyer 3/4 - 13400324 9 - 15 M/221869...
  • Page 96 Tetra Pak Hoyer 13400324 Motorizzazione P140 Motor drive P140 - Motorisation P140 POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 326003124 Vite Screw 12040058 Fondello End piece Fond 12040042 Supporto Support Support 12040053 Corpo tenditore Tensioner body Corps tendeur 336067155 Guarnizione O-ring...
  • Page 97 Tetra Pak Hoyer 4/4 - 13400324 9 - 18 M/221869...
  • Page 98 Tetra Pak Hoyer 13040657 Alimentazione coppe Cup dispenser - Alimentation gobelets POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17000755 Testa a snodo Coupling head Tête articulée 12041330 Piastra Plate Plaque 17000158 Cilindro Cylinder Cylindre 17000753 Testa a snodo Coupling head Tête articulée...
  • Page 99 Tetra Pak Hoyer 1/4 - 13040657 9 - 21 M/221869...
  • Page 100 Tetra Pak Hoyer 13040657 Alimentazione coppe Cup dispenser - Alimentation gobelets POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12041044 Leverismo Lever Levier 336007057 Supporto Support Support 336007106 Supporto Support Support 17000752 Testa a snodo Coupling head Tête articulée 12041045 Tirante Tie rod...
  • Page 101 Tetra Pak Hoyer 2/4 - 13040657 9 - 24 M/221869...
  • Page 102 Tetra Pak Hoyer 13040657 Alimentazione coppe Cup dispenser - Alimentation gobelets POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12042631 Traversa Crosspiece Traverse Porta ventosa (*) Cup-holder Porte-ventouse Ventosa (*) Suction cup (*) Ventouse (*) 12041039 Supporto Support Support 12041035 Forcella Fork...
  • Page 103 Tetra Pak Hoyer 3/4 - 13040657 9 - 27 M/221869...
  • Page 104 Tetra Pak Hoyer 13040657 Alimentazione coppe Cup dispenser - Alimentation gobelets POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION Lama (*) Blade (*) Lame (*) Lama (*) Blade (*) Lame (*) 17000007 Cilindro Cylinder Cylindre 540212003 Innesto Coupling Intercalaire 12040078 Morsetto Washer...
  • Page 105 Tetra Pak Hoyer 4/4 - 13040657 9 - 30 M/221869...
  • Page 106 Tetra Pak Hoyer 13040984 CARICO CONI POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12045834 Carter Casing Carter 12045802 Piastra Plate Plaque 12045825 Piatto Plate Plateau 12045832 Piastra Plate Plaque 12040078 Morsetto Washer Rondelle 12040079 Morsetto Washer Rondelle 12045821 Supporto Support Support...
  • Page 107 Tetra Pak Hoyer 1/2 - 13040984 9 - 33 M/221869...
  • Page 108 Tetra Pak Hoyer 13040984 Carico coni POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 333001053 Attuatore Actuator Actionneur 12045805 Asse Axle 12040925 Rondella Washer Rondelle 12045613 Supporto Support Support 12045807 Paletta Blade Palette 12045804 Tirante Tie rod Entretoise 12045606 Supporto Support Support...
  • Page 109 Tetra Pak Hoyer 2/2 - 13040984 9 - 36 M/221869...
  • Page 110 Tetra Pak Hoyer 13040974 Calibratore spruzzo Calibration - Chocolate spray - Calibrage - Pulvérisation choc. POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17000054 Finecorsa Limit switch Fin de course 12040074 Ghiera Ring nut Bague 12040075 Ghiera Ring nut Bague 541120121 Filettato...
  • Page 111 Tetra Pak Hoyer 1/1 - 13040974 9 - 39 M/221869...
  • Page 112 Tetra Pak Hoyer 13040503 Movimento stazioni Station movement - Mouvement stations POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12040517 Carter Casing Carter 12040518 Carter Casing Carter 12040506 Supporto Support Support 12040511 Perno 12040503 Ralla Washer Crapaudine 17000634 Boccola Bush Bague 336003545...
  • Page 113 Tetra Pak Hoyer 1/1 - 13040503 9 - 42 M/221869...
  • Page 114 Tetra Pak Hoyer 13040217 Colonna movimento stazioni Station movement column - Colonne mouvement stations POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12040545 Colonna Column Colonne 336069702 Raschiatore Scraper Racleur 12040546 Chiusura Closing system Fermeture 336067107 Guarnizione O-ring Joint 5506,9006 Boccola Bush...
  • Page 115 Tetra Pak Hoyer 1/1 - 13040217 9 - 45 M/221869...
  • Page 116 Tetra Pak Hoyer 13040895 Set dosatori stand. 2 gusti Time-elapse filler 2 flavours - Dosage bi-parfums POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17000010 Cilindro Cylinder Cylindre 12042570 Attacco per cilindro Cylinder connection Raccord pour cylindre 016060219 Chiusura clamp 2” Clamp lockup...
  • Page 117 Tetra Pak Hoyer 1/1 - 13040895 9 - 48 M/221869...
  • Page 118 Tetra Pak Hoyer 13040889 Set dos. std 1 gusto Time-elapse filler 1 flavour - Dosage mono-parfum POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17000010 Cilindro Cylinder Cylindre 12042570 Attacco per cilindro Cylinder connection Raccord pour cylindre 016060219 Chiusura clamp 2” Clamp lockup...
  • Page 119 Tetra Pak Hoyer 1/1 - 13040889 9 - 51 M/221869...
  • Page 120 Tetra Pak Hoyer 13040332 By-pass By-pass - By-pass POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17040009 Valvola Valve Vanne 17000377 Raccordo Union Raccord 541110008 Portagomma Hose connection Porte-caoutchouc 016060219 Chiusura clamp 2” Clamp lockup Fermeture clamp 018020583 Guarnizione 2” O-ring Joint...
  • Page 121 Tetra Pak Hoyer 1/1 - 13040332 9 - 54 M/221869...
  • Page 122 Tetra Pak Hoyer 13040042 Topping - 6 file Topping device - Dispositif pour le dosage du chocolat POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 540214002 Culatta Bottom Culasse 336067020 Guarnizione O-ring Joint 336069466 Guarnizione O-ring Joint 018060957 Fascetta Hose clamp Collier acier...
  • Page 123 Tetra Pak Hoyer 1/1 - 13040042 9 - 57 M/221869...
  • Page 124 Tetra Pak Hoyer 13040046 Granella Dry ingredient dispenser - Distributeur d’ingrédients secs POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION D01G00027 Regolatore Regulator Régulateur 12042594 Tramoggia Hopper Trémie 12042593 Canalina Channel Conduite 12042943 Supporto Support Support 12042898 Blocchetto Block Bloc 336091100 Vibratore...
  • Page 125 Tetra Pak Hoyer 1/1 - 13040046 9 - 60 M/221869...
  • Page 126 Tetra Pak Hoyer 13040462 Dispositivo saldatura foglietti Heat sealing station for alu-foil - Station de scellage opercules POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12044402 Profilo Form Profilé 12040078 Morsetto Washer Rondelle 12040079 Morsetto Washer Rondelle 12044359 Traversa Crosspiece Traverse 12044130...
  • Page 127 Tetra Pak Hoyer 1/2 - 13040462 9 - 63 M/221869...
  • Page 128 Tetra Pak Hoyer 13040462 Dispositivo saldatura foglietti POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12044405 Spalla Shoulder Epaulement 12044404 Spalla Shoulder Epaulement 17001072 Supporto Support Support 12044355 Leva Lever Levier 12044352 Perno 17000753 Testa a snodo Coupling head Tête articulée 17000013...
  • Page 129 Tetra Pak Hoyer 2/2 - 13040462 9 - 66 M/221869...
  • Page 130 Tetra Pak Hoyer 13040059 Carico coperchi 2/4/6 file p=140 Lid/alu foil dispensing station - Station de distribution des couvercles/opercules POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12040517 Carter Casing Carter 12040518 Carter Casing Carter 12040506 Supporto Support Support 12040511 Perno 12040503...
  • Page 131 Tetra Pak Hoyer 1/2 - 13040059 9 - 69 M/221869...
  • Page 132 Tetra Pak Hoyer 13040059 Carico coperchi 2/4/6 file p=140 Lid/alu foil dispensing station - Station de distribution des couvercles/opercules POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION Magazzino Magazine Magasin 12040532 Barella sostegno Support Soutien 12040536 Colonnina Column Colonne 011045990 Ventosa (*)
  • Page 133 Tetra Pak Hoyer 2/2 - 13040059 9 - 72 M/221869...
  • Page 134 Tetra Pak Hoyer 13040698 Aggraffatore Lid closing station - Station de fermeture des couvercles POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17000230 Cilindro Cylinder Cylindre 12043800 Flangia Flange Bride 17000374 Testa a snodo Coupling head Tête articulée 12042906 Leva Lever Levier...
  • Page 135 Tetra Pak Hoyer 1/2 - 13040698 9 - 75 M/221869...
  • Page 136 Tetra Pak Hoyer 13040698 Aggraffatore Lid closing station - Station de fermeture des couvercles POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12042911 Distanziale Spacer Entretoise 12040079 Morsetto Washer Rondelle 12040078 Morsetto Washer Rondelle 12042916 Copertura Cover Couverture 12042905 Distanziale Spacer Entretoise...
  • Page 137 Tetra Pak Hoyer 2/2 - 13040698 9 - 78 M/221869...
  • Page 138 Tetra Pak Hoyer 13040947 Movimento marcatore POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12040078 Morsetto Washer Rondelle 12040079 Morsetto Washer Rondelle 12041459 Blocchetto Block Bloc 12043241 Colonnina Column Colonne 12044415 Alberino 12044417 Flangia Flange Bride 12044423 Puleggia Pulley Poulie 12044426 Bussola...
  • Page 139 Tetra Pak Hoyer 1/1 - 13040947 9 - 81 M/221869...
  • Page 140 Tetra Pak Hoyer 13040656 Espulsione verticale Vertical ejection - Ejection verticale POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 17000755 Testa a snodo Coupling head Tête articulée 12041330 Piastra Plate Plaque 17000158 Cilindro Cylinder Cylindre 17000753 Testa a snodo Coupling head Tête articulée...
  • Page 141 Tetra Pak Hoyer 1/3 - 13040656 9 - 84 M/221869...
  • Page 142 Tetra Pak Hoyer 13040656 Espulsione verticale Vertical ejection - Ejection verticale POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12041050 Colonna Column Colonne 12041049 Distanziale Spacer Entretoise 12041825 Regolazione Regulator Régulateur 12041056 Traversa Crosspiece Traverse 336069741 Raschiatore Scraper Racleur 5506,9003 Bussola Bush...
  • Page 143 Tetra Pak Hoyer 2/3 - 13040656 9 - 87 M/221869...
  • Page 144 Tetra Pak Hoyer 13040656 Espulsione verticale Vertical ejection - Ejection verticale POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12041334 Supporto Support Support 12041881 Porta espulsori Expeller holder Porte-éjecteur 9 - 89 M/221869...
  • Page 145 Tetra Pak Hoyer 3/3 - 13040656 9 - 90 M/221869...
  • Page 146 Tetra Pak Hoyer 13040535 Scarico coppe - 6 file Cup ejection device - Station d’ejection coupes POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12041774 Colonnina Column Colonne 12041884 Traversa Crosspiece Traverse Blade (*) Palette (*) Palette (*) 17000014 Cilindro Cylinder Cylindre...
  • Page 147 Tetra Pak Hoyer 1/1 - 13040535 9 - 93 M/221869...
  • Page 148 Tetra Pak Hoyer 13040573 Nastro scarico Outlet belt conveyor - Tapis de déchargement POS. COD. Q.TA’ DESCRIZIONE DESCRIPTION DESCRIPTION 12042610 Colonnina Column Colonne 12042530 Carter Casing Carter 17000048 Supporto Support Support 12042612 Spalla Shoulder Epaulement 014040040 Motore Motor Moteur 12042528...
  • Page 149 Tetra Pak Hoyer 1/1 - 13040573 9 - 96 M/221869...
  • Page 150 Tetra Pak Hoyer Comet N Serial number ANNEXES CN 02 LA 02...
  • Page 151 Tetra Pak Hoyer ANNEX.1 Electric diagram (Drawing ------------------) ANNEX.2 Pneumatic diagram (Drawing ------------------) ANNEX.3 Product technical diagram (N. ------------------) CN 02 LA 02...

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Hoyer m/221869

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