SnowEx Bulk-Pro 1875 Manual

SnowEx Bulk-Pro 1875 Manual

Spreaders for snow & ice control

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Spreaders for Snow & Ice Control
FOR MODELS
Bulk-Pro 1875
P
v i
t o
P -
o r
0 1
5 7
Mini-Pro 575
Junior 325
Rev. 05
© Trynex International 2009
L1040
(REV004)
7 — 1

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Summary of Contents for SnowEx Bulk-Pro 1875

  • Page 1 Spreaders for Snow & Ice Control FOR MODELS Bulk-Pro 1875 Mini-Pro 575 Junior 325 Rev. 05 © Trynex International 2009 L1040 (REV004) 7 — 1...
  • Page 2: Table Of Contents

    WARRANTY ..................... . . 50-51 Have a question or need assistance? SnowEx Customer Service (800) 725-8377...
  • Page 3: Introduction

    Introduction This manual has been designed for your help. It will assist you and instruct you on the proper set-up, installation and use of this spreader. Refer to the table of contents for an outline of this manual. We require that you read and understand the contents of this manual completely (especially all safety information) before attempting any procedure contained herein.
  • Page 4: General Information And Registration

    Snowex products. Here’s why... SIMPLICITY: Fewer moving parts manufactured of higher quality means minimal maintenance for your SnowEx spreader. RELIABILITY: High impact linear low density polyethelyne hopper, state-of-the-art electronic dual variable speed control, custom engineered powder coated frame, maximum torque 12 volt motor coupled to a custom engineered transmission found only on SnowEx products.
  • Page 5: Safety Precautions

    For your safety, warning and information decals have been placed on this product to remind the operator of safety precautions. If anything happens to mark or destroy the decals, please request new ones from Snowex. Unit must be pinned and locked into position before operating vehicle.
  • Page 6 Safety Always inspect pins and latches whenever attaching or detaching spreader, and before traveling. Never leave material in hopper for long periods of time. Be aware that all ice melters are hygroscopic and will attract atmospheric moisture and harden up. Remember, most accidents are preventable and caused by human error.
  • Page 7: Spreader Parts/Diagrams

    Parts Breakdown Model #SP-1875 Rev. 05 © Trynex International 2009 L1040 7 — 7...
  • Page 8 Parts Breakdown Model #SP-1875 Key Part No. Description Qty. Key Part No. Description Qty. Key Part No. Description Qty. D 6452 3/8-16x1” Ser Flg Bolt D 6356 Bearing Access Cover D 6323 1875 Frame D 4122 3/8-16x1-1/2” Hex Bolt D 6394 5/16-18 KEPS Nut D 6324 Trim Ring D 4124...
  • Page 9 Parts Breakdown Model #SP-1075 Part No. Description Qty. D 4115 1/2-13 x 1” Hex Bolt (ref. only) D 6463 Large Plastic Push Pin D 6584 3/8-16 Serrated Flg Nut D 4124 3/8-16 Lock Nut D 4125 3/8” Flat Washer D 6262 1075 Hopper D 6263 1075 Lid w/Latches...
  • Page 10 Parts Breakdown Model #SP-575 Part No. Description Qty. 1/2-13 x 1-1/2” Hexbolt D 4116 D 4120 1/2-13 Lock Nut D 6463 De ector Push Fastener 3/8-16 Serrated Flg Nut D 6584 3/8” Flat Washer D 4125 D 4135 2-5/16 Hair Pin Clip D 4136 5/8”...
  • Page 11 Complete Drive Assembly Parts Breakdown SP-575 – D6117 SP-1075 – D6175 2000 – Current Qty. Part No. Description Motor 12 Volt DC D 6106 D 6107 Transmission D 6109 Motor Cover Drive Enclosure D 6111 D 6115 1075 Power Cord D 6162 575 Power Cord D 6122...
  • Page 12 Parts Breakdown Model #SP-325 . y t . y t D 4116 1/2-13 x 1-1/2” Hex Bolt D 6162 24” Power Cord D 4120 1/2” Lock Nut D 6487 #8 x 1/2” Hex Head Sheet Screw D 4135 2-5/16” Hair Pin Clip 10”...
  • Page 13 Mounting Instructions Model #SP-325 Step 1: Install 2" Receiver Mount to Spreader with supplied hardware. (See parts diagram for more detail) Step 2: Insert Spreader into 2" Vehicle Receiver Hitch. (Use suppled pin with lock to secure Spreader). Step 3: Connect Spreader power plug to bumper plug. Step 4: Read operating Instructions before using spreader.
  • Page 14: Wiring Instructions

    It is not recommended to attach to fuel or brake lines for obvious reasons. Do not route close to exhaust system or engine, even though Snowex uses high temperature wiring, it still could melt under extreme heat and short the spreader electrical system, as well as the vehicle electrical system.
  • Page 15 Wiring Diagram Model # SP-325 SPREADER MOTOR (–) Neg. Black (+) Pos.Red Speed Control Knob c ol d pl c g c c vo d 12 VOLT BATTERY On/O Switch (+) Pos.Red (–) Neg. Black ll o d Special Notes: Part No.
  • Page 16 Control and Harness Diagram Model # SP-1075/SP-575 Connector (rubber molded type) Black Lead (-) Neg + POS - NEG Red Lead (+) Pos Black Battery M O A a ag Anderson Connector CONTROL HARNESS PLUG SPINNER CIRCUIT Anderson Block (4) Pos Positive (+) Black INPUT POWER...
  • Page 17 Electrical System Parts Breakdown Model # SP-1875 M O A a ag To Vibrator To Auger Motor To Spinner Motor Anderson Block o f h od c o . y t D 6527 l o r r e l Special Notes: 1.
  • Page 18 Vehicle Harness Diagram Model # SP-1875 CONTROL OUTPUT PLUG VIBRATOR BUMPER SPINNER/AUGER CIRCUIT PLUG Anderson CIRCUIT Anderson OUTPUT Block Block (2) Pos (4) Pos VIBRATOR AUGER OUTPUT White Positive (+) (housing) Red Positive (+) Red Wire VIBRATOR Positive (+) Black Negative (–) White Wire AUGER OUTPUT Black...
  • Page 19 Spreader Harness Diagram Model # SP-1875 AUGER Red Positive (+) AUGER Green Negative (–) SPINNER VIBRATOR Black Negative (–) Black Black Negative (–) Negative (–) VIBRATOR SPINNER White Positive (+) Positive (+) White Positive (+) MAIN POWER PLUG AUGER POWER SPREADER CONNECTION White...
  • Page 20 Control Wiring Diagram Model # SP-1875 Vibrator Red Positive (+) Vibrator Black Negative (–) OUTPUT Black Negative (–) INPUT Auger Red Positive (+) Spinner Auger Red Positive (+) Black Negative (–) Positive (+) Spinner Black Negative (–) M O A a ag D6341 Control Power Cable Negative...
  • Page 21: Blank Page

    THIS PAGE INTENTIONALLY LEFT BLANK Rev. 05 © Trynex International 2009 L1040 7 — 21...
  • Page 22: Operating The Spreader

    Operating the Spreader E AR CAUTION – Sweep area clear of foreign objects or obstacles that could cause personal injury. Keep other persons, children, or animals out of the area to be spread. WARNING – Do not overload vehicle. Use chart below to calculate weight of material. Weights of material are an average for dry materials.
  • Page 23 Adjust speed of spinner by using dial on right side of controller. • If more salt is needed in certain areas, press the blast switch to give maximum power. BULK-PRO 1875 • The Dual Variable Speed Control has dual nger-tip dials for maximum performance, digital system status with warning protection and built-in Vibrator Switch.
  • Page 24: Adjustable Deflector

    Adjustable De ector Parts Breakdown Model #ADF-020 For SP-575 and SP-1075 i r c i t p . y t D 4121 3/8'' - 13 x 1'' Hex Bolt D 4124 3/8'' - Locknuts D 4125 3/8'' - Flatwashers D 6138 5/16'' - 18 Locknut ' ' 6 l f e...
  • Page 25 Adjustable De ector Installation Instructions Model #ADF-020 For SP-575 and SP-1075 SPREADER ASSEMBLY (575 Shown) INSTALLATION Step 1: Install de ector adjustment bar as seen in Figure A. If needed, drill two 3/8” holes in front apron of drive enclosure. Bolt bracket to drive enclosure.
  • Page 26: Gate Assembly

    Gate Assembly Kit Parts Breakdown Model #GAK-020 for SP-575 and SP-1075 GAK-020 Assembly Top View GAK-020 Assembly Bottom View Part No. Description Qty. D 4289 1/4'' Lock Nut D 6138 5/16'' Lock Nut D 6140 5/16'' Set Screw D 6185 Agitation Auger D 6365 SS Gate Body...
  • Page 27 Gate Assembly Kit Instructions Model # GAK-020 INSTALLATION INSTRUCTIONS Step 1: Remove hopper by taking out the two 5/16'' stainless steel bolts located inside the hopper. Step 2: Remove throat clamp using a 9/16'' wrench or socket. Step 3: Remove auger using allen key. NOTE: Do not re-install when using gate assembly kit. Step 4: (Optional) Next determine how long your cable should be.
  • Page 28: Vibrator Kit

    Wiring Diagram and Instructions Model # VBR-080 (–) Neg. Black i r c i t p . y t ' ' 8 (+) Pos.Red D 6160 3/8'' - 16x2 Hex Bolt r o t D 6579 Vibrator Backing Plate D 6234 Butt Connector D 6344 Dielectric Grease...
  • Page 29: Spreader Mount Parts/Diagrams

    Vibrator Parts Breakdown Model # VBR-080 575 Hopper For Reference Only i r c i t p . y t ' ' 8 D 6579 Vibrator Backing Plate r o t D 6160 3/8'' - 16x2 Hex Bolt Rev. 05 ©...
  • Page 30 Receiver Hitch Mount Parts Breakdown Model #RHT-375 Shown with SP-1075 con guration . y t D 4116 1/2-13 X 1-1/2” Hex Bolt D 4119 1/2” Flat Washer D 4120 1/2” Lock Nut D 4121 3/8-16 x 1” Hex Bolt D 4124 3/8”...
  • Page 31 Receiver Hitch Mount Mounting Instructions Model #RHT-375 Step 1: Insert Upper and lower channels items for both the left and right sides. Assemble rails to frame using supplied 3/8” hardware. See illustration on pg. 7-29 for a more detailed view. Step 2: You will notice a fourth hole in each rail towards the center of the spreader;...
  • Page 32 Receiver Hitch Mount Parts Breakdown Model #RHT-375 / RHT-085 ADAPTER KIT Shown with 1875 con guration See pg. 7-29 for RHT-375 main part numbers and descriptions. Stand Placement RHT-085 ADAPTER KIT Part No. Description Qty. D 4116 1/2-13 x 1/-1/2” Hex Bolt D 6389 Frame Adapter D 6390...
  • Page 33 Pivot Mount Parts Breakdown Model #PMT-175 NOTE: See Installation Warning (Packaged with Kit) Before Drilling Holes. NOTE: Pay special attention when drilling or clamping dissimilar metals to aluminum bodies. Galvanic corrosion can occur if not handled properly. Contact vehicle manufacturer for recommended attachment practices.
  • Page 34 Pivot Mount Installation Instructions Model #PMT-175 Step 1: Insert upper & lower pivot rails into main frame of spreader. Line up the pre-punched holes on the pivot rail with the main frame, then bolt together. Holes are pre-determined and can be relocated if spreader is not centered on vehicle. Step 2: Locate top bed rail mounting brackets and set on top of pickup bed rails;...
  • Page 35 Pivot Mount Parts Breakdown Model #PMT-175-C (For GM and Chevrolet 2007 Models and Newer 2500 HD and Larger) When installing the Pivot Mount, if any movement is noted with Rail Brackets due to weakened or altered conditions of pick-up bed, drill and bolt through pre-punched Rail Brackets to assure rm mounting.
  • Page 36 Pivot Mount Installation Diagrams Model #PMT-175 / PMT-175-C NOTE: Pay special attention when drilling or clamping dissimilar metals to aluminum bodies. Galvanic corrosion can occur if not handled properly. Contact vehicle manufacturer for recommended attachment practices. . g i . g i .
  • Page 37 Three-Point Mount Parts Breakdown Model #TPM-175 Part No. Description Qty. D 4133 5/16” Linch Pin D 4135 2-5/16” Hairpin Clip D 4136 5/8” x 5-1/2” Hitch Pin D 4137 7/8” x 5-1/2” Lift Arm Pin D 6147 Three Point Frame CAUTION: MAXIMUM OF 240 LBS.
  • Page 38: Trailer Mount

    Trailer Mount Parts Breakdown Model #TLR-175 UM O D C D 2 S G O TRAILER MOUNT ASSEMBLY INSTRUCTIONS Step 1: Insert axle through wheel and axle weldment. Step 2: Put washer on, then install hair pin clip to secure axle. Repeat Steps 1 and 2 for other side. Step 3: Bolt tube support on axle weldment.
  • Page 39: Drop Utility Mount

    Drop Utility Mount Parts Breakdown Model #DRM-175 #3 & #17 Form Stop Type One #11, 5, 13 & 12 Form Stop Type Two Maximum Load Weight Not To Exceed 240 lbs. Gross . y t . y t " 2 t a l D 6420 3/8"...
  • Page 40 Drop Utility Mount Installation Instructions Model # DRM-175 NOTE: Pay special attention when drilling or clamping dissimilar metals to aluminum bodies. Galvanic corrosion can occur if not handled properly. Contact vehicle manufacturer for recommended practices. MULE 550 Step 1: Temporarily remove the tailgate. Remove the bed liner if equipped. Step 2: Bolt support rails to spreader mount with 1/2”...
  • Page 41 Utility Mount Parts Breakdown Model #UTM/FLM-175 Spreader (reference only) & Maximum Load Weight Not To Exceed 240 lbs. Gross . y t D 4315 Lock Knob Assembly (FLM-175 Only) D 6426 Fork Lift Mount Frame (FLM) D 4116 1/2"-13 x 1 1/2" Hex Bolt "...
  • Page 42 Pivot Pal Mount Parts Breakdown Model #PPT-175 PPT-175 Assembled View Spreader (reference only) Step 1: Assemble spreader swing arm to spreader hitch arm with & nut and bolt. Do not over tighten since this may cause the arm to bind and will not swing open freely. Step 2: Collapse assembly and install hitch pin to keep assembly from opening.
  • Page 43: Troubleshooting

    Troubleshooting Whenever service is necessary, your local SnowEx Dealer knows your Spreader best. Take your Spreader to your local dealer for any maintenance or service needs on your unit. If this is not possible, the Troubleshooting Guide below may assist you in identifying the problem.
  • Page 44 Troubleshooting Model # SP-1875 TURNS ON DEFINITION: SWITCH OFF & ON SPREADER OL CODE CLEAR JAM JAMMED MATERIAL BEEP SHUTS OFF AMP DRAW FOR AUTO-REVERSE DOES NOT RUN DISPLAYS ERROR CODE TOO HIGH FUNCTION BAD MOTOR TEST 4 TO 20 AMP DRAW NO LOAD GOOD CHECK WITH TEST KIT 20+ AMP DRAW...
  • Page 45 Troubleshooting Material Flow Model # SP-1875 MATERIAL CHECK BAFFLE 18" CORRECT MATERIAL ISSUE FREE FLOWS LENGTH CHECK BAFFLE SHOULD TOUCH HOPPER MATERIAL ISSUE POSITION ON 3 SIDES MATERIAL MATERIAL REMOVE MATERIAL ISSUE DOES NOT FLOW OBSTRUCTION OBSTRUCTION RUN 12 VOLT TO AUGER RUNS AUGER RUNS REPLACE VEHICLE...
  • Page 46 Troubleshooting Model # SP-575/SP-1075 TURNS ON DEFINITION: SPREADER OL CODE JAMMED MATERIAL CLEAR JAM BEEP SHUTS OFF AMP DRAW DOES NOT RUN DISPLAYS ERROR CODE TOO HIGH BAD MOTOR TEST 4 TO 20 AMP DRAW NO LOAD GOOD CHECK WITH TEST KIT 20+ AMP DRAW NO LOAD BAD TEST TURN SHAFT...
  • Page 47 Troubleshooting Model # SP-575/SP-1075 TEST: CHECK RUNS SLOW 4 TO 20 AMP DRAW, AMP DRAW NO LOAD, BAD TEST: 20+ AMP DRAW, NO LOAD, BAD ONE SPEED BAD CONTROLLER REPLACE CONTROLLER REPLACE VIBRATES BENT SHAFT TRANSMISSION REPLACE BENT SPINNER SPINNER MATERIAL INSTALL OPTIONAL FREE FLOWS,...
  • Page 48 Troubleshooting Model # SP-325 AGITATOR SPREADER FUSE JAMMED AGITATOR FIX OR REPLACE INTERFERENCE DOESN'T RUN BLOWN MATERIAL ISSUE TEST GOOD BAD MOTOR/TRANS TOO MUCH BAD MOTOR NO LOAD ASSEMBLY AMP DRAWN CHECK WITH TEST KIT 4-20 AMPS TEST BAD 20+ AMPS TEST TURN SHAFT BAD TRANSMISSION BY HAND SHOULD...
  • Page 49: Spreader Maintenance

    Spreader Maintenance • WARNING – When servicing is necessary, perform it in a protected area. Do not use power tools in rain or snow because of danger of electrical shock or injury. Keep area well lighted. Use proper tools. Keep the area of service clean to help avoid accidents.
  • Page 50: Warranty

    Neither Snowex, nor any company a liated with it, makes any warranties, representations for promise as to the performance or quality other than what is herein contained. The liability of Snowex to the purchaser for damages arising out of the manufacture, sale, delivery, use or resale of this spreader shall be limited to and shall not exceed the costs of repair or replacement of defective parts.
  • Page 51 Warranty Registration and Customer Survey To initiate the warranty on your new SnowEx spreader and assure prompt warranty service, please complete the following warranty registration and customer survey, sign and mail it back to the factory within 30 days of purchase.

This manual is also suitable for:

Pivot-pro 1075Mini-pro 575Junior 325

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