Hospira PLUM XL Series Technical & Service Manual
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Hospira PLUM XL Series Technical & Service Manual

Hospira PLUM XL Series Technical & Service Manual

Infusion systems
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HOSPIRA
TECHNICAL SUPPORT OPERATIONS
TECHNICAL SUPPORT OPERATIONS
ELECTRONIC TECHNICAL SERVICE MANUAL
ELECTRONIC TECHNICAL SERVICE MANUAL
Plum XL Series
Infusion Systems
EPS-00587-008 (REV. 2/05)

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  • Page 1 HOSPIRA TECHNICAL SUPPORT OPERATIONS TECHNICAL SUPPORT OPERATIONS ELECTRONIC TECHNICAL SERVICE MANUAL ELECTRONIC TECHNICAL SERVICE MANUAL Plum XL Series Infusion Systems EPS-00587-008 (REV. 2/05)
  • Page 2 For use with the following list numbers: Plum XL 11555-04, 12570-04 LifeCare XL 11555-09, 11555-13, 11555-27, 11555-29, 11555-36, 11555-46, 11555-54, 11555-88 Plum XLM 11846-04 LifeCare XLM 11846-09, 11846-27, 11846-29, 11846-36, 11846-42, 11846-46, 11846-54, 11846-88 Plum XLM 11859-04 with DataPort Plum XLM 12570-04 with DataPort Veterinary...
  • Page 3 © 2005 Hospira, Inc. This document and the subject matter disclosed herein are proprietary information. Hospira retains all the exclusive rights of dissemination, reproduction, manufacture, and sale. Any party using this document accepts it in confidence, and agrees not to duplicate it in whole or in part nor disclose it to others without the written consent of Hospira.
  • Page 4 Updated PVT in Section 5 Updated replacement procedures in Section 7 Updated IPB graphics in Section 9 430-00587-008 (Rev. 2/05) Eighth issue Incorporated Hospira name change Included IEC 60601-1-2 specifications in Appendix and throughout manual Updated replacement procedures in Section 7...
  • Page 5 CHANGE HISTORY This page intentionally left blank. 430-00587-008 (Rev. 2/05) Plum XL Series...
  • Page 6 Contents Section 1 INTRODUCTION ......1.1 SCOPE ......1.2 GLOBAL PRODUCT CONFIGURATIONS .
  • Page 7 (OPTIONAL) ......5-16 5.6 NURSE CALL FUNCTION TEST (OPTIONAL)... . . 5-18 430-00587-008 (Rev. 2/05) Plum XL Series...
  • Page 8 CONTENTS Section 6 TROUBLESHOOTING ......6.1 TECHNICAL ASSISTANCE....6.2 ALARM MESSAGES AND ERROR CODES .

  • Page 9: Table Of Contents

    ........430-00587-008 (Rev. 2/05) Plum XL Series...
  • Page 10 FIGURES Figures Figure 1-1. Plum XL Icon Based and English Language Front Panels ..Figure 1-2. Plum XLM Icon Based and English Language Front Panels ..Figure 1-3. Plum XL LCD Test Screens .
  • Page 11 Life-Supporting Equipment and Systems ... . . Table A-4. Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the LifeCare XLM with DataPort ..430-00587-008 (Rev. 2/05) viii Plum XL Series...
  • Page 12 Note: Unless otherwise stated, references to the Plum XLM include the Plum XLM with DataPort.  Note: Do not connect DataPort when infusing. SCOPE This Technical Service Manual applies to Plum XL series infusion systems only. It is organized into the following sections: ❏ Section 1 Introduction ❏...

  • Page 13: Table 1-1. Global Product Configurations

     Note: In this manual, the terms “device” and “infusion system” refer to all configurations of the Plum XL series infusion system unless otherwise specified. Display messages and key labels may vary slightly, depending on the configuration of the infusion system in use.
  • Page 14 1.2 GLOBAL PRODUCT CONFIGURATIONS Table 1-1. Global Product Configurations Group Power Icon List Number Country Supply Rear Case 11555-29 French 11846-29 11859-29* 11555-36 Europe 11846-36 11859-36* 11846-42 Italy 11859-42* 11555-46 Swedish 11846-46 11859-63* Poland 11859-69* Hungary 11859-71* Czech Republic * Complies with IEC/EN 60601-1-2: 2001 EN-2 Technical Service Manual 1 - 3...

  • Page 15: Figure 1-1. Plum Xl Icon Based And English Language Front Panels

    ENGLISH LANGUAGE ICON BASED QUICKSET TITRATE BACK PRIME SET VTBI HOLD/RESET CLEAR mL/H 0000 mL SET RATE CHARGE SILENCE 04K01022 Figure 1-2. Plum XLM Icon Based and English Language Front Panels 430-00587-008 (Rev. 2/05) 1 - 4 Plum XL Series...

  • Page 16: Table 1-2. Conventions

    1.3 CONVENTIONS CONVENTIONS The conventions listed in Table 1-2, Conventions, are used throughout this manual. Table 1-2. Conventions Convention Application Example Italic Reference to a section, figure, (see Figure 5-4, Distal Occlusion Test Setup) table, or publication [ALL CAPS] In-text references to keys are [TITRATE] described in all caps and enclosed in brackets...
  • Page 17 EEG Electroencephalogram EEPROM Electrically erasable programmable read-only memory EL Electroluminescent EMG Electromyogram EMI Electromagnetic interference ETO Ethylene oxide FET Field-effect transistor HKDC Housekeeping DC hr Hour Hz Hertz IC Integrated circuit 430-00587-008 (Rev. 2/05) 1 - 6 Plum XL Series...
  • Page 18 µS microsecond USER QUALIFICATION The Plum XL series infusion system is for use at the direction or under the supervision of licensed physicians or certified healthcare professionals who are trained in the use of the infusion system and the administration of parenteral and enteral fluids and drugs, and whole blood or red blood cell components.
  • Page 19 Use care when unpacking the infusion system. Retain the packing slip and save all packing materials in the event it is necessary to return the infusion system to the factory. Verify that the shipping container includes a copy of the system operating manual. 430-00587-008 (Rev. 2/05) 1 - 8 Plum XL Series...
  • Page 20 CAUTION: Do not use the infusion system if it appears to be damaged. Should damage be found, contact Hospira (see Section 6.1, Technical Assistance). Do not use the infusion system if it appears to be damaged.
  • Page 21 If the alarm condition recurs, note the message and take corrective action (see Section 6, Troubleshooting). If the alarm condition continues to recur, remove the infusion system from service and contact Hospira. AIR IN LINE EMPTY LOW BATTERY...
  • Page 22 (whether such cause be based in contract, negligence, strict liability, other tort, or otherwise) exceed the price of such product, and in no event shall Hospira be liable for incidental, consequential, or special damages or losses or for lost business, revenues, or profits.
  • Page 23 SECTION 2 WARRANTY This page intentionally left blank. 430-00587-008 (Rev. 2/05) 2 - 2 Plum XL Series...
  • Page 24 A copy of the system operating manual is included with every infusion system. Insert a copy here for convenient reference. If a copy of the system operating manual is not available, contact Hospira Technical Support Operations (see Section 6.1, Technical Assistance). Technical Service Manual 3 - 1 430-00587-008 (Rev.
  • Page 25 SECTION 3 SYSTEM OPERATING MANUAL This page intentionally left blank. 430-00587-008 (Rev. 2/05) 3 - 2 Plum XL Series...
  • Page 26 Section 4 THEORY OF OPERATION This section describes the infusion system theory of operation. Related drawings are provided in Section 9, Drawings. The theory of operation details the infusion system general description, electronics overview for both 115 VAC and 220 VAC systems, and mechanical overview of the system.
  • Page 27 (EMI). U2 controls the duty cycle of Q1 through resistors R5 and R6. Resistor R9 provides current sensing. Resistor R8 and capacitor C7 filter the ramp voltage across R9 and feed it back to U2. 430-00587-008 (Rev. 2/05) 4 - 2 Plum XL Series...
  • Page 28 4.2 ELECTRONICS OVERVIEW U2 configuration allows DC voltage at pin 9 (ERR+) to equal the peak voltage across resistor R9. DC voltage controls the delivered power through transformer T2 to regulate the output voltage. Voltage at U2-9 is limited to +1.25 VDC so that peak current through transistor Q1 is limited to approximately 2 amperes (A).

  • Page 29: Table 4-1. Battery Charge Current States

    U7C. U7C generates the LOCHG_REQ signal. The voltage level depends on whether U7-13 or -1 is low or, alternately, whether battery one or battery two is connected. 430-00587-008 (Rev. 2/05) 4 - 4 Plum XL Series...
  • Page 30 4.2 ELECTRONICS OVERVIEW 4.2.2 POWER SUPPLY PWA The power supply PWA consists of switcher circuitry, voltage regulator circuitry, and battery charger circuitry. Refer to Figure 9-24, Power Supply PWA Schematic 220 V International), or Figure 9-26, Power Supply PWA Schematic (XLM International).
  • Page 31 Q10 is on. IC U7A also serves as an overpower protection for transistor Q6. When the voltage across Q6 generates more than 2.5V at U7-4, the charge current switches to low. 430-00587-008 (Rev. 2/05) 4 - 6 Plum XL Series...
  • Page 32 4.2 ELECTRONICS OVERVIEW The LOCHG_REQ signal alerts the MCU PWA of the battery voltage level; it is generated by U6A, U7B, U7C, U7D and associated passive components. IC U6A, resistors R24 through R28, and capacitor C20 constitute a differential amplifier that reads the battery voltage as it is being charged.
  • Page 33 The alarm power backup circuitry is provided through super capacitor C34. C34 offers power backup in the event of a catastrophic failure. Diodes CR15, CR19, and CR20 route the power for alarm driver U10 from VDIG or C34. 430-00587-008 (Rev. 2/05) 4 - 8 Plum XL Series...
  • Page 34 4.2 ELECTRONICS OVERVIEW 4.2.3.6 MOTOR DRIVER CIRCUITRY The motor driver circuitry energizes the three stepper motors: plunger, input/output, and primary/secondary. The MCU PWA micro controller, U6, outputs MOTPHAS1 and MOTPHAS2 to inverters U9A and U9F which generate two additional signals: *MOTPHAS1 and *MOTPHAS2.
  • Page 35 BUZZER_HI. When the switch SW1 is closed (high setting), the high volume piezo buzzer and the alarm circuitry on the MCU PWA activate. When switch SW1 is open (low setting), only the MCU PWA alarm circuitry activates. 430-00587-008 (Rev. 2/05) 4 - 10 Plum XL Series...
  • Page 36 4.2 ELECTRONICS OVERVIEW 4.2.4.2 LOCKOUT SWITCH The lockout switch SW2 is located on the buzzer PWA and is accessible on the rear enclosure of the Plum XLM. The lockout switch is connected to the LOCKOUT1 signal on the display PWA, and to the LOCKOUT2 signal on the MCU PWA. LOCKOUT1 connects to the collector of Q7 on the display PWA.
  • Page 37 R15 (Vf equals forward voltage of diode CR1). This base voltage change causes Q4 to conduct and the current through LED2 equals approximately VDIG divided by the value of resistor R14. 430-00587-008 (Rev. 2/05) 4 - 12 Plum XL Series...
  • Page 38 4.2 ELECTRONICS OVERVIEW 4.2.5.8 CONTROL KNOB CIRCUITRY (XL) The control knob circuitry consists of transistor Q5; rotary switch Hall-effect sensors U11 through U15; reed switch S7; ICs U4, U5, and U7 through U9; and associated passive components. The control knob circuitry senses the control knob position and sends the position code to the MCU PWA.
  • Page 39 (see Figure 9-21, Sensor Schematic, and Figure 9-22, Pin Detector Flex Circuit Schematic).  Note: Both proximal and distal sensors can transmit or receive. 430-00587-008 (Rev. 2/05) 4 - 14 Plum XL Series...
  • Page 40 4.2 ELECTRONICS OVERVIEW 4.2.7.1 TRANSMITTER CIRCUITRY The transmitter circuitry consists of a sweep oscillator, a voltage-controlled oscillator (VCO), and a driver. The sweep oscillator (ICs U1A and portion of U2, capacitor C5, and resistor R15 through R18) oscillates at approximately 12 kHz with a 50 percent duty cycle. A CMOS gate within U2 is used for a quality rail-to-rail symmetrical signal for greater timing accuracy.
  • Page 41 When the infusion system door is opened, the same mechanism closes the flow regulator to disable fluid flow. 430-00587-008 (Rev. 2/05) 4 - 16 Plum XL Series...

  • Page 42: Figure 4-1. Major Elements Of The Dual-Channel Cassette

    4.3 MECHANICAL OVERVIEW FROM PRIMARY CONTAINER PRECISION GRAVITY SECONDARY PORT FLOW REGULATOR (Y-RESEAL OR LOCKING CAP) (CONTROL NOT SHOWN) FINGER GRIP PRIMARY VALVE SECONDARY VALVE AIR-IN LINE SENSOR (DISTAL) AIR-IN-LINE SENSOR (PROXIMAL) PRESSURE SENSOR OUTLET OUTLET VALVE AIR TRAP CHAMBER PATIENT PUMPING CHAMBER INLET VALVE...

  • Page 43: Figure 4-2. Fluid Path In The Cassette

    The motor action and lead screw move the plunger forward to cause the delivery of approximately 0.33 mL of fluid per cycle. The plunger motion is synchronized to the valve motors to provide controlled fluid delivery. 430-00587-008 (Rev. 2/05) 4 - 18 Plum XL Series...
  • Page 44 4.3 MECHANICAL OVERVIEW 4.3.2.1 MOTOR AND VALVE ASSEMBLIES The mechanism assembly pumping action is controlled by three stepper motors. The first stepper motor, in conjunction with an associated valve assembly, activates the primary or secondary valve of the cassette, depending on the command. The second stepper motor alternately opens and closes the inlet and outlet valve to control fluid delivery through the cassette pumping chamber.

  • Page 45: Figure 4-3. Mechanism Valve Pins And Sensor Locations

    During operation, if the screw/coupler flag passes through the interrupter module at the incorrect time sequence, a motor phase loss is detected. 430-00587-008 (Rev. 2/05) 4 - 20 Plum XL Series...
  • Page 46 Section 5 MAINTENANCE AND SERVICE TESTS A complete maintenance program promotes infusion longevity and trouble-free instrument operation. Such a program should include routine maintenance, periodic maintenance inspection, and following any repair procedure, performance verification testing. ROUTINE MAINTENANCE Routine maintenance consists of basic inspection and cleaning procedures. As a minimum requirement, inspect and clean the infusion pump after each use.

  • Page 47: Table 5-1. Cleaning Solutions

    CAUTION: Certain cleaning and sanitizing compounds may slowly degrade components made from some plastic materials. Using abrasive cleaners or cleaning solutions not recommended by Hospira may result in product damage and potentially void the product warranty. Do not use compounds containing combinations of isopropyl alcohol and dimethyl benzyl ammonium chloride.

  • Page 48: Figure 5-1. Cleaning The Buzzer

    2. Inspect the buzzer for any physical damage. If damage is found, discontinue this procedure and contact Hospira. 3. Moisten the cotton swab with the isopropyl alcohol and clean any residue from the entire rear surface of the buzzer. 4. Reassemble the pump in the exact reverse order of disassembly, and perform the...
  • Page 49 ❏ Digital multimeter (DMM), Fluke ❏ 21-gauge needle, List No. 04492, or 18-gauge blunt cannula ❏ Battery charger test box (optional) ❏ Computer with a terminal emulator (optional) ❏ RS-232 serial communication cable (optional) 430-00587-008 (Rev. 2/05) 5 - 4 Plum XL Series...

  • Page 50: Figure 5-2. Icons And English Language Equivalents

    5.2 PERFORMANCE VERIFICATION TEST 5.2.2 ICONS AND ENGLISH LANGUAGE EQUIVALENTS International infusion systems use icons in displays and labels. Refer to Figure 5-2, Icons and English Language Equivalents. Control Dial Icons LCD Screen Icons TURN TO RUN DOOR/CASSETTE (XL) OCCLUSION OFF/CHARGE SET RATE SET DOSE...
  • Page 51 3. Connect the infusion system to AC (mains) power. Conduct all tests with the infusion system connected to AC (mains) power unless otherwise specified. 4. Verify the lockout switch is in the UNLOCKED (down) position (XLM only). 430-00587-008 (Rev. 2/05) 5 - 6 Plum XL Series...
  • Page 52 Note: If the LCD test screen does not match Figure 5-3 Figure 5-4 exactly, contact Hospira.  Note: If an alarm condition occurs during the self test, turn the control knob to OFF/CHARGE and repeat Step 5 and Step 6. If the alarm condition recurs,...
  • Page 53 5. Turn the control knob to HOLD/RESET. Press and hold [BACK PRIME] to verify pumping occurs from the primary line up through the secondary inlet port. 430-00587-008 (Rev. 2/05) 5 - 8 Plum XL Series...
  • Page 54 5.2 PERFORMANCE VERIFICATION TEST 5.2.7 OPEN DOOR ALARM TEST To perform the open door alarm test, proceed as follows: 1. Close the clamp on the secondary line (to prevent fluid in containers from mixing). 2. Open the cassette door. Verify the DOOR/CASSETTE (XL) or DOOR (XLM) legend appears and an alarm sounds.
  • Page 55 4. Press [SILENCE] and unclamp the proximal tubing. 5. Turn the control knob to OFF/CHARGE. 430-00587-008 (Rev. 2/05) 5 - 10 Plum XL Series...

  • Page 56: Figure 5-5. Distal Occlusion Test Setup

    5.2 PERFORMANCE VERIFICATION TEST 5.2.13 DISTAL OCCLUSION TEST To perform the distal occlusion test, refer to Figure 5-5, Distal Occlusion Test Setup, and proceed as follows: 1. Connect the distal tubing to the DPM through a three-way stopcock as illustrated Figure 5-5.
  • Page 57 Note: Accuracy testing is for informational purposes only, and is not to be used as a re-release test. If there is any concern as to infusion system accuracy, return the infusion system to Hospira Technical Support Operations. CAUTION: Do not remove the protective cover from the butterfly needle.

  • Page 58: Figure 5-6. Special Cassettes With Bubble Sensor Tips Removed

    5.2 PERFORMANCE VERIFICATION TEST 9. Turn the control knob to HOLD/RESET. 10. Open the cassette door and remove the cassette. PROXIMAL BUBBLE SENSOR BULB TIPS (REMOVED FOR PROXIMAL AIR IN LINE ALARM TEST) DISTAL BUBBLE SENSOR BULB TIPS (REMOVED FOR DISTAL AIR IN LINE ALARM TEST) CASSETTE CENTERING DEVICE 04K01027 Figure 5-6.
  • Page 59 At this point, the infusion system enters the battery discharged mode and operation ceases. 430-00587-008 (Rev. 2/05) 5 - 14 Plum XL Series...
  • Page 60 5.4 BATTERY OPERATION OVERVIEW CAUTION: As soon as the LOW BATTERY alarm occurs, connect the infusion system to AC (mains) power. Recharging occurs any time the infusion system is connected to AC (mains) power. It is recommended that the infusion system be connected to AC (mains) power whenever practicable to maximize available battery charge during transport or ambulation.

  • Page 61: Figure 5-7. Battery Charger Current Test Configuration

    (COMGND). Verify the voltage is 12.25 ± 0.25 VDC. 6. Turn the control knob to the OFF position. 7. Connect the infusion system to an available RS-232 serial port in the host computer. 430-00587-008 (Rev. 2/05) 5 - 16 Plum XL Series...

  • Page 62: Figure 5-8. Dataport Connector

    5.5 DATAPORT CONNECTION AND GROUND CONTINUITY TEST (OPTIONAL) 8. Set the terminal emulator in the host computer with the following parameters: - 1200 baud, 8 data bits, parity none, stop bits 1 Echo typed character locally 9. Turn the control knob to the SET RATE position. 10.
  • Page 63 9. Verify the continuity between pin 4 and pin 5 changes back to an open circuit once [SILENCE] is pressed. 10. Turn the control knob to OFF/CHARGE.  Note: The nurse call alarm is not available in IEC compliant infusers. EN-2 430-00587-008 (Rev. 2/05) 5 - 18 Plum XL Series...
  • Page 64 Morgan Hill, California 95037 For technical assistance, product return authorization, and to order parts, accessories, or manuals from outside the United States, contact the nearest Hospira sales office. ALARM MESSAGES AND ERROR CODES Under most alarm conditions the infusion system ceases normal operation, generates an audible alarm, and displays an alarm message or error code on the LCD screen.
  • Page 65 100 µL bolus Remove and of air detected reprime cassette at distal sensor 07-2 Distal air-in-line 260 µL of air Remove and detected in reprime cassette the last 2.6 mL of fluid delivered 430-00587-008 (Rev. 2/05) 6 - 2 Plum XL Series...
  • Page 66 6.2 ALARM MESSAGES AND ERROR CODES Table 6-1. Operational Alarm Messages and Corrective Actions Error Corrective Code Alarm Message Description Possible Cause Action 08-1 AIR IN LINE Empty 500 µL of air Change BACKPRIMING container detected entering container alarm the cassette in and backprime the last two intake to expel air...
  • Page 67 15 minutes control knob to HOLD/RESET, then to RUN 18-1 LOW BATTERY Discharged Fully Connect to AC battery alarm discharged power, turn battery control knob to OFF/CHARGE, or replace the battery 430-00587-008 (Rev. 2/05) 6 - 4 Plum XL Series...

  • Page 68: Table 6-1. Operational Alarm Messages And Corrective Actions

    6.2 ALARM MESSAGES AND ERROR CODES Table 6-1. Operational Alarm Messages and Corrective Actions Error Corrective Code Alarm Message Description Possible Cause Action 18-2 Display blank Infusion system Fully Connect to AC shutdown one discharged power, turn minute after battery control knob to discharged OFF/CHARGE,...

  • Page 69: Table 6-2. Error Codes Requiring Technical Service

    Check fuse F3 on power ADC on MCU chip supply PWA; replace not functioning properly fuse, if defective or ADC reference voltage (Section 7.2.8.1) not correct If condition recurs, contact Hospira 430-00587-008 (Rev. 2/05) 6 - 6 Plum XL Series...
  • Page 70 6.2 ALARM MESSAGES AND ERROR CODES Table 6-2. Error Codes Requiring Technical Service Error Malfunction Code Description Possible Cause Corrective Action 45-1 [PRI/SEC] key stuck Switch S1 on display PWA Replace display PWA in ON position shorted or stuck (Section 7.2.7.1) Front panel key stuck Replace key (Section 7.2.7.2)
  • Page 71 J9 on MCU PWA Primary/secondary If condition recurs, motor not moving contact Hospira 63-1 Plunger motor phase loss Plunger motor does not Replace mechanism have enough torque assembly (Section 7.2.9.2) Mechanical assembly failure 430-00587-008 (Rev. 2/05) 6 - 8 Plum XL Series...
  • Page 72 ADC missing or bad supply PWA; replace tolerance fuse, if defective (Section 7.2.8.1) If condition recurs, contact Hospira +3.75-VDC reference Check fuse F3 on power to ADC missing or bad supply PWA; replace fuse, if defective (Section 7.2.8.1)
  • Page 73 UART test failure UART failure Replace MCU PWA during operation (Section 7.2.9.1) 99-1 Failure of one MCU internal failure Replace MCU PWA through of the internal (Section 7.2.9.1) 99-6 software self-tests 430-00587-008 (Rev. 2/05) 6 - 10 Plum XL Series...

  • Page 74: Table 6-3. Service Mode Control Knob Settings

    6.2 ALARM MESSAGES AND ERROR CODES 6.2.3 SERVICE MODE The service mode provides diagnostic and repair service information. On the Plum XL, the service mode is accessed by simultaneously pressing and holding the [TITRATE] and [SILENCE] keys while turning the control knob from the OFF/CHARGE position. On the Plum XLM, the service mode is accessed by simultaneously pressing and holding the [TITRATE/QUICKSET] and [SILENCE] keys while turning the control knob from the OFF/CHARGE position.

  • Page 75: Table 6-4. Sub-Modes Of Parameter Programming

    For example, if the display shows 105, the software revision number is 1.05. The software revision number may be necessary when contacting Hospira. 6.2.3.3 RUN TIME AND BATTERY RUN TIME When the infusion system is in service mode and the control knob is set to the RUN position, the run time and battery run time can be viewed.

  • Page 76: Table 6-5. Communication Circuitry Selections

    6.2 ALARM MESSAGES AND ERROR CODES 6.2.3.4.1 Communication Selection The value of the communication selection can be either 0 or 1. Value 0 means that the communication circuitry of the infusion system will be powered up when the device is operating on AC (mains) power, and will be powered down when the infusion system is operating on battery.

  • Page 77: Table 6-6. Pvt Troubleshooting

    Defective sensor PWA Replace mechanism assembly Distal occlusion Cassette not properly primed Reprime cassette test Defective cassette Replace cassette Section 5.2.13 Dirty sensor pin Clean sensor pin Defective sensor PWA Replace mechanism assembly 430-00587-008 (Rev. 2/05) 6 - 14 Plum XL Series...
  • Page 78 6.3 TROUBLESHOOTING PROCEDURES Table 6-6. PVT Troubleshooting Test Failures Possible Causes Corrective Actions Delivery accuracy Set not properly primed Reprime set test Damaged or faulty set Prime using new set Section 5.2.14 Defective mechanism assembly Replace mechanism assembly Empty container/ Defective special cassette Replace special cassette air-in-line alarm test...
  • Page 79 SECTION 6 TROUBLESHOOTING This page intentionally left blank. 430-00587-008 (Rev. 2/05) 6 - 16 Plum XL Series...
  • Page 80 Figure 9-1. To request a copy of the current spare parts price list, contact Hospira (see Section 6.1, Technical Assistance), or to view the catalog online, visit the website at: www.hospiraparts.com For convenient reference, insert a copy of the spare parts price list here.
  • Page 81 SECTION 7 REPLACEABLE PARTS AND REPAIRS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 7 - 2 Plum XL Series...
  • Page 82 7.2 REPLACEMENT PROCEDURES REPLACEMENT PROCEDURES This section contains safety and equipment precautions, required tools and materials, and step-by-step procedures for replacing parts in the infusion system. Unless otherwise stated, always perform the PVT after a replacement procedure. 7.2.1 SAFETY AND EQUIPMENT PRECAUTIONS Before opening the front enclosure of the infusion system, take all necessary precautions for working on high-voltage equipment.

  • Page 83: Figure 7-1. Bottom View Of The Infusion System

    Replacement of a rubber foot pad is a routine maintenance procedure and no verification procedure is normally required. However, if the infusion system may have been damaged during this procedure, perform the PVT in Section 5.2. 430-00587-008 (Rev. 2/05) 7 - 4 Plum XL Series...
  • Page 84 BATTERY BATTERY WITH WIRE DOOR HARNESS ASSEMBLY CHARGER CIRCUIT RUBBER FOOT CABLE PAD (4) 6-32 x 1/2 BATTERY HEX HEAD BATTERY DOOR PAD CABLE SCREW 04K01006 Figure 7-1. Bottom View of the Infusion System...
  • Page 85 10. Connect the infusion system to AC (mains) power. To verify successful battery, battery door, and battery door pad replacement, perform the PVT in Section 5.2. 430-00587-008 (Rev. 2/05) 7 - 6 Plum XL Series...

  • Page 86: Figure 7-2. Front Enclosure, Main Chassis Assembly, And Rear Enclosure

    7.2 REPLACEMENT PROCEDURES 7.2.5 SEPARATING THE FRONT ENCLOSURE ASSEMBLY, REAR ENCLOSURE ASSEMBLY, AND MAIN CHASSIS ASSEMBLY The recommended tool for this procedure is a medium size flat blade screwdriver. CAUTION: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected workstation. Store the PWA in an antistatic bag before placing it on any surface.
  • Page 87 GASKET (2) 6-32 x 1/2 REAR HEX HEAD MCU PWA ENCLOSURE SCREW (4) FRONT MCU/DISPLAY ENCLOSURE CABLE AC POWER MCU/BUZZER CORD CABLE DATAPORT/MCU MAIN CABLE CHASSIS ASSEMBLY 04K01005 Figure 7-2. Front Enclosure, Main Chassis Assembly, and Rear Enclosure...

  • Page 88: Replacement

    7.2 REPLACEMENT PROCEDURES 7.2.6 FRONT ENCLOSURE ASSEMBLY, REAR ENCLOSURE ASSEMBLY, OR MAIN CHASSIS ASSEMBLY REPLACEMENT The recommended tool for this procedure is a medium size flat blade screwdriver. The replacement parts for this procedure are: Assembly, Enclosure, Front Assembly, Enclosure, Rear Chassis, Main Gasket, Front/Rear Enclosure CAUTION: Use proper ESD grounding techniques when handling components.

  • Page 89: Replacement

    Components, then proceed as detailed in the following sections. 4-24 x 3/8 B/POINT SCREW FRONT DISPLAY PWA ENCLOSURE ASSEMBLY TAB RETAINER (4) MCU/DISPLAY CABLE 04K01007 Figure 7-3. Display PWA and MCU/Display Cable 430-00587-008 (Rev. 2/05) 7 - 10 Plum XL Series...

  • Page 90: Figure 7-4. Front Enclosure Assembly Components

    7.2 REPLACEMENT PROCEDURES XL MCU BUMPERS (2) CONTROL KNOB SHIM WASHER GASKET DETENT RING MAGNET DISPLAY PWA FRONT LABEL 4-24 x 3/8 B/POINT PHILLIPS SCREW FRONT FRONT PANEL ENCLOSURE KEY (6) ASSEMBLY KNOB DETENT MCU/DISPLAY CABLE SNAP RETAINER 04K01008 Figure 7-4. Front Enclosure Assembly Components 7.2.7.1 DISPLAY PWA AND MCU/DISPLAY CABLE REPLACEMENT Recommended tools for this procedure are a medium size flat blade screwdriver and a No.
  • Page 91 Note: (XLM with DataPort) When joining the front and rear enclosures, do not pinch the DataPort/MCU cable between the two enclosures. 5. Connect the infusion system to AC (mains) power. To verify successful front panel key replacement, perform the PVT in Section 5.2. 430-00587-008 (Rev. 2/05) 7 - 12 Plum XL Series...
  • Page 92 7.2 REPLACEMENT PROCEDURES 7.2.7.3 CONTROL KNOB, KNOB DETENT, WASHER, GASKET, SNAP RETAINER, AND DETENT RING REPLACEMENT Recommended tools for this procedure are a small flat blade screwdriver, a medium size flat blade screwdriver, a No. 2 Phillips screwdriver, and long needle nose pliers. The replacement parts for this procedure are: Retainer, Snap, Knob Knob, Control...
  • Page 93 ❏ LifeCare DataPort/MCU cable assembly ❏ Pole clamp extrusion, knob, backing plate, and adhesive-backed insulator ❏ Pole clamp shaft/knob assembly and the pole clamp shaft tip ❏ Buzzer PWA and MCU/buzzer cable 430-00587-008 (Rev. 2/05) 7 - 14 Plum XL Series...
  • Page 94 7.2 REPLACEMENT PROCEDURES To replace the rear enclosure assembly components, proceed as detailed in the following sections. 7.2.8.1 FUSE REPLACEMENT Recommended tools for this procedure are a medium size flat blade screwdriver and a fuse puller. The replacement part for this procedure is: Fuse, 0.5A, 250V, Slo-Blo, 5 x 20 mm Cover, Fuse 5 x 20 mm To replace the fuse, refer to...

  • Page 95: Figure 7-5. Fuse Replacement (115 Vac)

    AC POWER CORD FUSE (2) FUSE COVER (2) 04K01034 Figure 7-5. Fuse Replacement (115 VAC) REAR ENCLOSURE ASSEMBLY AC POWER CORD FUSE (2) FUSE COVER (2) 04K01035 Figure 7-6. Fuse Replacement (220 VAC) 430-00587-008 (Rev. 2/05) 7 - 16 Plum XL Series...
  • Page 96 7.2 REPLACEMENT PROCEDURES 7.2.8.2 POWER SUPPLY PWA REPLACEMENT Recommended tools for this procedure are a medium size flat blade screwdriver and a 1/4 inch nutdriver. The replacement parts for this procedure are: PWA, Power Supply Screw, 6-32 x 5/16, Hex Head, Slotted CAUTION: Use proper ESD grounding techniques when handling components.

  • Page 97: Figure 7-7. Power Supply Pwa

    Figure 7-7. Power Supply PWA Table 7-1. Wire Color Coding Voltage Wire Color Signal Connects To Black Hot (line) White Neutral Green Ground Rear panel Brown Hot (line) Blue Neutral Yellow/green Earth 430-00587-008 (Rev. 2/05) 7 - 18 Plum XL Series...
  • Page 98 7.2 REPLACEMENT PROCEDURES 7.2.8.3 VELCRO RETAINER STRAP REPLACEMENT No tools are required for this procedure. The replacement part for this procedure is: Strap, Velcro, 1.75 in x 10 in, Black To replace the Velcro retainer strap, remove the strap from the power cord and install the replacement (see Figure 7-7).
  • Page 99 SUPPLY PWA 6-32 x 3/4 HEX AC POWER HEAD SCREW CORD 6-32 KEP NUT (3) FLAT WASHER (3) GROUND WIRE (2) 04K01044 Figure 7-8. AC Power Cord (115 VAC - Plum XL) 430-00587-008 (Rev. 2/05) 7 - 20 Plum XL Series...
  • Page 100 7.2 REPLACEMENT PROCEDURES REAR ENCLOSURE DATAPORT/GROUND STRAIN CABLE ASSEMBLY RELIEF SHIELD BUSHING POWER SUPPLY 6-32 x 1 HEX AC POWER HEAD SCREW CORD 6-32 KEP NUT (4) FLAT WASHER (2) GROUND WIRE (2) 04K01045 Figure 7-9. AC Power Cord (115 VAC - Plum XLM) 7.2.8.5 AC (MAINS) POWER CORD REPLACEMENT (INTERNATIONAL) No tools are required for this procedure.
  • Page 101 DataPort/MCU cable between the two enclosures. 8. Connect the infusion system to AC (mains) power. To verify sucessful AC receptacle, EMI shield, and equipotential post replacement, perform the PVT in Section 5.2. 430-00587-008 (Rev. 2/05) 7 - 22 Plum XL Series...
  • Page 102 7.2 REPLACEMENT PROCEDURES Figure 7-10. AC Power Cord (220 VAC - Plum XLM) 7.2.8.7 LIFECARE AC RECEPTACLE, BRACKET, GASKET, SEAL, AND EQUIPOTENTIAL POST REPLACEMENT Recommended tools for this procedure are a 10mm wrench, a 10mm nutdriver, EN-2 a 1/4 inch nutdriver, and a 3/16 inch nutdriver. The replacement parts for this procedure are: Receptacle, AC Gasket, AC Receptacle...

  • Page 103: Figure 7-11. Ac Power Cord (220 Vac - Plum Xlm)

    BRACKET SUPPLY SHIELD CONNECTOR (2) EQUIPOTENTIAL POST AC RECEPTACLE DATAPORT/GROUND CABLE ASSEMBLY FLAT WASHER LOCK WASHER HEX NUT (2) 04K01043 Figure 7-11. AC Power Cord (220 VAC - Plum XLM) EN-2 430-00587-008 (Rev. 2/05) 7 - 24 Plum XL Series...
  • Page 104 7.2 REPLACEMENT PROCEDURES 7.2.8.8 DATAPORT/MCU CABLE ASSEMBLY REPLACEMENT (XLM WITH DATAPORT) Recommended tools for this procedure are a medium size flat blade screwdriver, a 1/4 inch nutdriver, and a 3/16 inch nutdriver. The replacement parts for this procedure are: EMI Shield Kit, Lock Screw Connector, 4-40 Kit, Lock Screw, 4-40 x 5/16 Assembly, Cable, DataPort/MCU...
  • Page 105 SECTION 7 REPLACEABLE PARTS AND REPAIRS REAR ENCLOSURE 4-40 x 5/16 LOCK SCREW KIT 4-40 LOCK SCREW DATAPORT/MCU CONNECTOR CABLE ASSEMBLY DATAPORT/GROUND CABLE ASSEMBLY 04K01041 Figure 7-12. DataPort Assembly (Domestic) 430-00587-008 (Rev. 2/05) 7 - 26 Plum XL Series...
  • Page 106 7.2 REPLACEMENT PROCEDURES 7.2.8.9 LIFECARE DATAPORT/MCU CABLE ASSEMBLY REPLACEMENT (XLM WITH DATAPORT) Recommended tools for this procedure are a medium size flat blade screwdriver, EN-2 1/4 inch nutdriver, 3/16 inch nutdriver, and 5/16 inch nutdriver. The replacement parts for this procedure are: Kit, Screw, Lock, 4-40 Assembly, Cable, DataPort/MCU Gasket, DataPort...

  • Page 107: Figure 7-13. Dataport Assembly (International)

    Figure 7-14, XL Series Pole Clamp, then proceed as follows: 1. Separate the front enclosure assembly and rear enclosure assembly as described Section 7.2.5. 2. Remove the power supply PWA as described in Section 7.2.8.2. 430-00587-008 (Rev. 2/05) 7 - 28 Plum XL Series...
  • Page 108 7.2 REPLACEMENT PROCEDURES 3. Grasp the adhesive-backed insulator and remove it from the pole clamp backing plate. Using a mild solvent, clean the pole clamp backing plate. 4. Using a 5/16 inch nutdriver, remove the two hex head screws securing the pole clamp backing plate to the pole clamp extrusion.

  • Page 109: Figure 7-14. Xl Series Pole Clamp

     Note: The pole clamp shaft tip has a long shaft that is pressed into the threaded pole clamp shaft/knob assembly. 430-00587-008 (Rev. 2/05) 7 - 30 Plum XL Series...
  • Page 110 7.2 REPLACEMENT PROCEDURES 4. Turn the pole clamp shaft/knob assembly back into the pole clamp extrusion. Using wide-head pliers, grasp the pole clamp shaft tip and remove. Replace the shaft tip if necessary. 5. Install the replacement pole clamp shaft/knob assembly into the pole clamp extrusion by turning the shaft/knob assembly clockwise into the extrusion until the threaded portion is visible.

  • Page 111: Figure 7-15. Buzzer Pwa

    ❏ Cassette door and mechanism shield ❏ Opener handle assembly  Note: The MCU PWA is not supplied with the main chassis assembly; however, the MCU PWA is located in the main chassis assembly. 430-00587-008 (Rev. 2/05) 7 - 32 Plum XL Series...
  • Page 112 7.2 REPLACEMENT PROCEDURES 7.2.9.1 MCU PWA AND SENSOR/MCU CABLE ASSEMBLY REPLACEMENT The recommended tools for this procedure are a medium size flat blade screwdriver, needle nose pliers, and diagonal cutters. The replacement parts for this procedure are: PWA, MCU Assembly, Cable, Sensor/MCU Tie, Cable CAUTION: Use proper ESD grounding techniques when handling components.

  • Page 113: Figure 7-16. Exploded View Of The Main Chassis Assembly

    Section 5.2. MCU PWA MAIN CHASSIS ASSEMBLY MECHANISM ASSEMBLY OPENER HANDLE 6-32 x 1/2 SENSOR/MCU ASSEMBLY HEX HEAD CABLE ASSEMBLY SCREW 04K01011 Figure 7-16. Exploded View of the Main Chassis Assembly 430-00587-008 (Rev. 2/05) 7 - 34 Plum XL Series...

  • Page 114: Figure 7-17. Top View Of The Main Chassis Assembly

    7.2 REPLACEMENT PROCEDURES MCU PWA FERRITE SENSOR/MCU CABLE BATTERY COMPARTMENT 04K01028 Figure 7-17. Top View of the Main Chassis Assembly 7.2.9.2 MECHANISM ASSEMBLY REPLACEMENT The recommended tool for this procedure are diagonal cutters and a medium size flat blade screwdriver. The replacement parts for this procedure are: Assembly, Mechanism Screw, 6-32 x 1/2, Hex Head, Slotted...

  • Page 115: Figure 7-18. Mechanism Shield Replacement

    3); and Figure 7-22, Cassette Door Replacement, Bottom View, then proceed as follows: 1. Separate the front enclosure assembly, rear enclosure assembly, and main chassis assembly as described in Section 7.2.5. 430-00587-008 (Rev. 2/05) 7 - 36 Plum XL Series...
  • Page 116 7.2 REPLACEMENT PROCEDURES 2. Remove the mechanism assembly from the main chassis assembly as described in Section 7.2.9.2. 3. Open the cassette door. Disengage and fully open the cassette door from the opener handle assembly (see Figure 7-18). 4. On the backside of the mechanism shield, disengage the clips that retain the upper portion of the mechanism shield to the mechanism assembly.
  • Page 117 SECTION 7 REPLACEABLE PARTS AND REPAIRS MECHANISM ASSEMBLY OPENER HANDLE ASSEMBLY MECHANISM SHIELD DOOR ASSEMBLY 04K01012 Figure 7-18. Mechanism Shield Replacement 430-00587-008 (Rev. 2/05) 7 - 38 Plum XL Series...

  • Page 118: Figure 7-19. Cassette Door Replacement (1 Of 3)

    7.2 REPLACEMENT PROCEDURES MECHANISM ASSEMBLY DOOR ASSEMBLY LEFT SIDE DOOR CLIP 04K01014 Figure 7-19. Cassette Door Replacement (1 of 3) MECHANISM OPENER HANDLE ASSEMBLY ASSEMBLY DOOR ASSEMBLY LEFT SIDE DOOR CLIP 04K01015 Figure 7-20. Cassette Door Replacement (2 of 3) Technical Service Manual 7 - 39 430-00587-008 (Rev.

  • Page 119: Figure 7-21. Cassette Door Replacement (3 Of 3)

    MECHANISM ASSEMBLY ASSEMBLY DOOR ASSEMBLY LEFT SIDE DOOR CLIP 04K01016 Figure 7-21. Cassette Door Replacement (3 of 3) CASSETTE DOOR PIVOT RETAINER CLIP 04K01017 Figure 7-22. Cassette Door Replacement, Bottom View 430-00587-008 (Rev. 2/05) 7 - 40 Plum XL Series...

  • Page 120: Opener Handle Assembly Replacement

    7.2 REPLACEMENT PROCEDURES 7.2.9.4 OPENER HANDLE ASSEMBLY REPLACEMENT The recommended tool for this procedure is a medium size flat blade screwdriver. The replacement parts for this procedure are: Ring, Retaining Roller, Handle Holder, Handle Spring Spring, Torsion Assembly, Opener/Handle CAUTION: Use proper ESD grounding techniques when handling components. Wear an antistatic wrist strap and use an ESD-protected workstation.

  • Page 121: Figure 7-23. Opener Handle Assembly Replacement (1 Of 3)

    SECTION 7 REPLACEABLE PARTS AND REPAIRS DOOR MECHANISM MECHANISM ASSEMBLY ASSEMBLY SHIELD HANDLE ROLLER RETAINING HANDLE SPRING OPENER TORSION RING HOLDER HANDLE SPRING 04K01001 Figure 7-23. Opener Handle Assembly Replacement (1 of 3) 430-00587-008 (Rev. 2/05) 7 - 42 Plum XL Series...

  • Page 122: Figure 7-24. Opener Handle Assembly Replacement (2 Of 3)

    7.2 REPLACEMENT PROCEDURES HANDLE ROLLER DOOR PIVOT RETAINER RETAINING RING TORSION SPRING MECHANISM ASSEMBLY 04K01018 Figure 7-24. Opener Handle Assembly Replacement (2 of 3) MECHANISM ASSEMBLY OPENER HANDLE ASSEMBLY SHAFT ALIGNMENT DOTS DOOR ASSEMBLY 04K01019 Figure 7-25. Opener Handle Assembly Replacement (3 of 3) Technical Service Manual 7 - 43 430-00587-008 (Rev.
  • Page 123 SECTION 7 REPLACEABLE PARTS AND REPAIRS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 7 - 44 Plum XL Series...

  • Page 124: Specifications

    Section 8 SPECIFICATIONS This section contains specifications for the 115 VAC Plum XL and 220 VAC LifeCare XL infusion systems. PLUM XL AND XLM The following specifications apply to the Plum XL infusion system only. PHYSICAL Dimensions: Approximately 8.25H x 7.5W x 8.75D inches (including pole clamp) Weight: Approximately 7.75 lbs (with battery) Casing: High-impact plastic...

  • Page 125: Lifecare Xl And Xlm

    47 - 63 Hz, 35 VA Mains Fusing: Two each: T500 mA, 250 V, 5 x 20 mm Mains Cord: IEC 60601-1 approved, removable cord, maximum EN-2 3 m in length, >HAR< 430-00587-008 (Rev. 2/05) 8 - 2 Plum XL Series...
  • Page 126 8.2 LIFECARE XL AND XLM Battery: One 8 V, sealed, rechargeable battery, internal to the infusion system. Accessible for ease of field replacement, with color-coded leads and polarized connector Battery Operating Time (XL/XLM): With a new, fully charged battery, the infusion system provides approximately 1000 mL delivery volume or eight hours of operation, whichever occurs first.
  • Page 127 MAXIMUM TIME FROM OCCLUSION TO ALARM: Delivery Rate: 1 mL/hr = 40 minutes 100 mL/hr = 30 seconds 999 mL/hr = 2 seconds DELIVERY RATE ± 5 percent in typical clinical use ACCURACY: 430-00587-008 (Rev. 2/05) 8 - 4 Plum XL Series...

  • Page 128: Drawings

    Section 9 DRAWINGS Figure 9-1 through Figure 9-28 show the illustrated parts breakdown (IPB), block diagram, and PWA schematic diagrams. Table 9-1, Drawings, lists drawings by figure number, title, and part number. Table 9-2, IPB for the Infusion System, identifies parts by index numbers which correlate to Figure 9-1.

  • Page 129: Table 9-2. Ipb For The Infusion System

    PWA, Buzzer Section 7.2.8.12 Shield, Mechanism Section 7.2.9.3 Label, Front Panel Section 7.2.7.4 Cordset, AC Power, Hospital Grade, 220 V Section 7.2.8.5 Cordset, AC Power, Hospital Grade, 115 V Section 7.2.8.4 430-00587-008 (Rev. 2/05) 9 - 2 Plum XL Series...
  • Page 130 SECTION 9 DRAWINGS Table 9-2. IPB for the Infusion System Replacement Index No. Nomenclature Procedure Assembly, Battery, with Wire Harness Section 7.2.4 Door, Battery Section 7.2.4 Pad, Battery Door Section 7.2.4 Insulator, Adhesive-Backed Section 7.2.8.10 Plate, Backing, Pole Clamp Section 7.2.8.10 Extrusion, Pole Clamp Section 7.2.8.10 Tip, Shaft, Pole Clamp...
  • Page 131 Kit, Screw, Lock, 4-40 As Applicable Nut, KEP, 6-32 As Applicable Nut, Hex, Metric, DIN 934, 6mm As Applicable Nut, Hex, Metric, DIN 439, 6mm As Applicable Nut, Hex, Self-Locking, 4-40 As Applicable 430-00587-008 (Rev. 2/05) 9 - 4 Plum XL Series...
  • Page 132 SECTION 9 DRAWINGS Table 9-2. IPB for the Infusion System Replacement Index No. Nomenclature Procedure Washer, Lock, 1/4, Internal Tooth, .025 Thk. As Applicable Washer, Flat, .147 x .032 Thk., Brass As Applicable Washer, Flat, .253 x .050 Thk. As Applicable Washer, Flat, .566 x .255 x .030 Thk., SS As Applicable Cable Tie...
  • Page 133 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 6 Plum XL Series...

  • Page 134: Figure 9-1. Illustrated Parts Breakdown

    HOSPIRA, INC. Figure 9-1. Illustrated Parts Breakdown Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 2 04K04002 Technical Service Manual 9 - 7 430-00587-008 (Rev. 2/05)
  • Page 135 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 8 Plum XL Series...
  • Page 136 HOSPIRA, INC. Figure 9-1. Illustrated Parts Breakdown Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 2 of 2 04K04001 Technical Service Manual 9 - 9 430-00587-008 (Rev. 2/05)
  • Page 137 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 10 Plum XL Series...

  • Page 138: Figure 9-2. Front Enclosure, Rear Enclosure, And Main Chassis Assemblies

    HOSPIRA, INC. Figure 9-2. Front Enclosure, Rear Enclosure, and Main Chassis Assemblies Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 04K04007 Technical Service Manual 9 - 11 430-00587-008 (Rev. 2/05)
  • Page 139 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 12 Plum XL Series...

  • Page 140: Figure 9-3. Front Enclosure Assembly

    HOSPIRA, INC. Figure 9-3. Front Enclosure Assembly Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 04K03002 Technical Service Manual 9 - 13 430-00587-008 (Rev. 2/05)
  • Page 141 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 14 Plum XL Series...

  • Page 142: Figure 9-4. Rear Enclosure Assembly (Xl Domestic)

    HOSPIRA, INC. Figure 9-4. Rear Enclosure Assembly (XL Domestic) Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 04K04010 Technical Service Manual 9 - 15 430-00587-008 (Rev. 2/05)
  • Page 143 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 16 Plum XL Series...
  • Page 144 HOSPIRA, INC. Figure 9-5. Rear Enclosure Assembly (XL International) Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 04K04011 Technical Service Manual 9 - 17 430-00587-008 (Rev. 2/05)
  • Page 145 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 18 Plum XL Series...
  • Page 146 HOSPIRA, INC. Figure 9-6. Rear Enclosure Assembly (XLM Domestic) Rev. N/A DRAWING NO. 04K04005 NOT APPLICABLE Sheet 1 of 1 Technical Service Manual 9 - 19 430-00587-008 (Rev. 2/05)
  • Page 147 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 20 Plum XL Series...
  • Page 148 HOSPIRA, INC. Figure 9-7. Rear Enclosure Assembly (XLM International) 04K04006 Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 Technical Service Manual 9 - 21 430-00587-008 (Rev. 2/05)
  • Page 149 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 22 Plum XL Series...
  • Page 150 HOSPIRA, INC. HOSPIRA, INC. Figure 9-8. Rear Enclosure Assembly Figure 9-8. Rear Enclosure Assembly (XLM with DataPort - Domestic) (XLM with DataPort - Domestic) Rev. N/A DRAWING NO. REV. N/A NOT APPLICABLE DRAWING NO. Sheet 1 of 1 NOT APPLICABLE...
  • Page 151 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 24 Plum XL Series...
  • Page 152 HOSPIRA, INC. Figure 9-9. Rear Enclosure Assembly (XLM with DataPort - International ) Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 04K09002 Technical Service Manual 9 - 25 430-00587-008 (Rev. 2/05)
  • Page 153 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 26 Plum XL Series...
  • Page 154 HOSPIRA, INC. HOSPIRA, INC. Figure 9-10. Rear Enclosure Assembly Figure 9-10. Rear Enclosure Assembly (LifeCare XLM with DataPort) (Lifecare XLM with DataPort) Rev. N/A DRAWING NO. 04K01033 REV. N/A NOT APPLICABLE DRAWING NO. Sheet 1 of 1 NOT APPLICABLE SHEET 1 OF 1...
  • Page 155 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 28 Plum XL Series...

  • Page 156: Figure 9-11. Main Chassis Assembly

    HOSPIRA, INC. Figure 9-11. Main Chassis Assembly Rev. N/A DRAWING NO. 04K04012 NOT APPLICABLE Sheet 1 of 1 Technical Service Manual 9 - 29 430-00587-008 (Rev. 2/05)
  • Page 157 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 30 Plum XL Series...

  • Page 158: Figure 9-12. Battery Replacement

    HOSPIRA, INC. 04K04025 Figure 9-12. Battery Replacement Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 Technical Service Manual 9 - 31 430-00587-008 (Rev. 2/05)
  • Page 159 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 32 Plum XL Series...

  • Page 160: Figure 9-13. Mechanical Assembly

    HOSPIRA, INC. Figure 9-13. Mechanical Assembly Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 2 04K04013 Technical Service Manual 9 - 33 430-00587-008 (Rev. 2/05)
  • Page 161 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 34 Plum XL Series...
  • Page 162 HOSPIRA, INC. Figure 9-13. Mechanical Assembly Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 2 of 2 04K04014 Technical Service Manual 9 - 35 430-00587-008 (Rev. 2/05)
  • Page 163 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 36 Plum XL Series...

  • Page 164: Figure 9-14. Plum Xl Block Diagram

    OPTICAL SENSORS MOTOR INPUT OUTPUT DRIVER MOTOR MOTOR PRIMARY SECONDARY DRIVER MOTOR HOSPIRA, INC. Figure 9-14. Plum XL Block Diagram Rev. N/A DRAWING NO. NOT APPLICABLE Sheet 1 of 1 94E06009 Technical Service Manual 9 - 37 430-00587-008 (Rev. 2/05)
  • Page 165 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 38 Plum XL Series...

  • Page 166: Figure 9-15. Mcu Pwa Schematic (Xl)

    HOSPIRA, INC. Figure 9-15. MCU PWA Schematic (XL) Rev. F DRAWING NO. 249-00530-009 Sheet 1 of 2 Technical Service Manual 9 - 39 430-00587-008 (Rev. 2/05)
  • Page 167 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 40 Plum XL Series...
  • Page 168 HOSPIRA, INC. Figure 9-15. MCU PWA Schematic (XL) Rev. F DRAWING NO. 249-00530-009 Sheet 2 of 2 Technical Service Manual 9 - 41 430-00587-008 (Rev. 2/05)
  • Page 169 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 42 Plum XL Series...
  • Page 170 HOSPIRA, INC. Figure 9-16. MCU PWA Schematic (XLM) Rev. D DRAWING NO. 249-05907-002 Sheet 1 of 2 Technical Service Manual 9 - 43 430-00587-008 (Rev. 2/05)
  • Page 171 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 44 Plum XL Series...
  • Page 172 HOSPIRA, INC. Figure 9-16. MCU PWA Schematic (XLM) Rev. D DRAWING NO. 249-05907-002 Sheet 2 of 2 Technical Service Manual 9 - 45 430-00587-008 (Rev. 2/05)
  • Page 173 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 46 Plum XL Series...
  • Page 174 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 1 of 18 Technical Service Manual 9 - 47 430-00587-008 (Rev. 2/05)
  • Page 175 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 48 Plum XL Series...
  • Page 176 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 2 of 18 Technical Service Manual 9 - 49 430-00587-008 (Rev. 2/05)
  • Page 177 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 50 Plum XL Series...
  • Page 178 NOTE: NURSE CALL VERSION ONLY HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 3 of 18 Technical Service Manual 9 - 51 430-00587-008 (Rev. 2/05)
  • Page 179 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 52 Plum XL Series...
  • Page 180 HOSPIRA Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 4 of 18 Technical Service Manual 9 - 53 430-00587-008 (Rev. 2/05)
  • Page 181 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 54 Plum XL Series...
  • Page 182 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 5 of 18 Technical Service Manual 9 - 55 430-00587-008 (Rev. 2/05)
  • Page 183 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 56 Plum XL Series...
  • Page 184 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 6 of 18 Technical Service Manual 9 - 57 430-00587-008 (Rev. 2/05)
  • Page 185 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 58 Plum XL Series...
  • Page 186 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 7 of 18 Technical Service Manual 9 - 59 430-00587-008 (Rev. 2/05)
  • Page 187 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 60 Plum XL Series...
  • Page 188 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 8 of 18 Technical Service Manual 9 - 61 430-00587-008 (Rev. 2/05)
  • Page 189 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 62 Plum XL Series...
  • Page 190 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-001 Sheet 9 of 18 Technical Service Manual 9 - 63 430-00587-008 (Rev. 2/05)
  • Page 191 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 64 Plum XL Series...
  • Page 192 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 10 of 18 Technical Service Manual 9 - 65 430-00587-008 (Rev. 2/05)
  • Page 193 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 66 Plum XL Series...
  • Page 194 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 11 of 18 Technical Service Manual 9 - 67 430-00587-008 (Rev. 2/05)
  • Page 195 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 68 Plum XL Series...
  • Page 196 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 12 of 18 Technical Service Manual 9 - 69 430-00587-008 (Rev. 2/05)
  • Page 197 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 70 Plum XL Series...
  • Page 198 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 13 of 18 Technical Service Manual 9 - 71 430-00587-008 (Rev. 2/05)
  • Page 199 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 72 Plum XL Series...
  • Page 200 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 14 of 18 Technical Service Manual 9 - 73 430-00587-008 (Rev. 2/05)
  • Page 201 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 74 Plum XL Series...
  • Page 202 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 15 of 18 Technical Service Manual 9 - 75 430-00587-008 (Rev. 2/05)
  • Page 203 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 76 Plum XL Series...
  • Page 204 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 16 of 18 Technical Service Manual 9 - 77 430-00587-008 (Rev. 2/05)
  • Page 205 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 78 Plum XL Series...
  • Page 206 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 17 of 18 Technical Service Manual 9 - 79 430-00587-008 (Rev. 2/05)
  • Page 207 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 80 Plum XL Series...
  • Page 208 HOSPIRA, INC. Figure 9-17. MCU PWA Schematic (XLM with DataPort) Rev. C DRAWING NO. 249-05701-002 Sheet 18 of 18 Technical Service Manual 9 - 81 430-00587-008 (Rev. 2/05)
  • Page 209 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 82 Plum XL Series...

  • Page 210: Figure 9-18. Display Pwa Schematic (Xl)

    HOSPIRA, INC. Figure 9-18. Display PWA Schematic (XL) Rev. F DRAWING NO. 249-00531-005 Sheet 1 of 1 Technical Service Manual 9 - 83 430-00587-008 (Rev. 2/05)
  • Page 211 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 84 Plum XL Series...

  • Page 212: Figure 9-19. Display Pwa Schematic (Xlm)

    HOSPIRA, INC. Figure 9-19. Display PWA Schematic (XLM) Rev. B DRAWING NO. 249-05901-002 Sheet 1 of 7 Technical Service Manual 9 - 85 430-00587-008 (Rev. 2/05)
  • Page 213 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 86 Plum XL Series...
  • Page 214 HOSPIRA, INC. Figure 9-19. Display PWA Schematic (XLM) Rev. B DRAWING NO. 249-05901-002 Sheet 2 of 7 Technical Service Manual 9 - 87 430-00587-008 (Rev. 2/05)
  • Page 215 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 88 Plum XL Series...
  • Page 216 HOSPIRA, INC. Figure 9-19. Display PWA Schematic (XLM) Rev. C DRAWING NO. 249-05901-003 Sheet 3 of 7 Technical Service Manual 9 - 89 430-00587-008 (Rev. 2/05)
  • Page 217 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 90 Plum XL Series...
  • Page 218 HOSPIRA, INC. Figure 9-19. Display PWA Schematic (XLM) Rev. C DRAWING NO. 249-05901-003 Sheet 4 of 7 Technical Service Manual 9 - 91 430-00587-008 (Rev. 2/05)
  • Page 219 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 92 Plum XL Series...
  • Page 220 HOSPIRA, INC. Figure 9-19. Display PWA Schematic (XLM) Rev. B DRAWING NO. 249-05901-004 Sheet 5 of 7 Technical Service Manual 9 - 93 430-00587-008 (Rev. 2/05)
  • Page 221 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 94 Plum XL Series...
  • Page 222 HOSPIRA, INC. Figure 9-19. Display PWA Schematic (XLM) Rev. B DRAWING NO. 249-05901-004 Sheet 6 of 7 Technical Service Manual 9 - 95 430-00587-008 (Rev. 2/05)
  • Page 223 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 96 Plum XL Series...
  • Page 224 HOSPIRA, INC. Figure 9-19. Display PWA Schematic (XLM) Rev. B DRAWING NO. 249-05901-004 Sheet 7 of 7 Technical Service Manual 9 - 97 430-00587-008 (Rev. 2/05)
  • Page 225 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 98 Plum XL Series...

  • Page 226: Figure 9-20. Bubble Sensor Pwa Schematic

    HOSPIRA, INC. Figure 9-20. Bubble Sensor PWA Schematic Rev. L DRAWING NO. 249-00536-005 Sheet 1 of 3 Technical Service Manual 9 - 99 430-00587-008 (Rev. 2/05)
  • Page 227 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 100 Plum XL Series...
  • Page 228 HOSPIRA, INC. Figure 9-20. Bubble Sensor PWA Schematic Rev. L DRAWING NO. 249-00536-007 Sheet 2 of 3 Technical Service Manual 9 - 101 430-00587-008 (Rev. 2/05)
  • Page 229 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 102 Plum XL Series...
  • Page 230 HOSPIRA, INC. Figure 9-20. Bubble Sensor PWA Schematic Rev. L DRAWING NO. 249-00536-008 Sheet 3 of 3 Technical Service Manual 9 - 103 430-00587-008 (Rev. 2/05)
  • Page 231 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 104 Plum XL Series...

  • Page 232: Figure 9-21. Sensor Pwa Schematic

    HOSPIRA, INC. Figure 9-21. Sensor PWA Schematic Rev. J DRAWING NO. 249-00538-006 Sheet 1 of 1 Technical Service Manual 9 - 105 430-00587-008 (Rev. 2/05)
  • Page 233 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 106 Plum XL Series...

  • Page 234: Figure 9-22. Pin Detector Flex Circuit Schematic

    HOSPIRA, INC. Figure 9-22. Pin Detector Flex Circuit Schematic Rev. B DRAWING NO. 249-00539-001 Sheet 1 of 1 Technical Service Manual 9 - 107 430-00587-008 (Rev. 2/05)
  • Page 235 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 108 Plum XL Series...

  • Page 236: Figure 9-23. Power Supply Pwa Schematic (Xl Domestic)

    HOSPIRA, INC. Figure 9-23. Power Supply PWA Schematic (XL Domestic) Rev. C DRAWING NO. 249-00562-003 Sheet 1 of 2 Technical Service Manual 9 - 109 430-00587-008 (Rev. 2/05)
  • Page 237 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 110 Plum XL Series...
  • Page 238 HOSPIRA, INC. Figure 9-23. Power Supply PWA Schematic (XL - Domestic) Rev. C DRAWING NO. 249-00562-003 Sheet 2 of 2 Technical Service Manual 9 - 111 430-00587-008 (Rev. 2/05)
  • Page 239 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 112 Plum XL Series...
  • Page 240 HOSPIRA, INC. Figure 9-24. Power Supply PWA Schematic (XL International) Rev. G DRAWING NO. 249-00573-004 Sheet 1 of 2 Technical Service Manual 9 - 113 430-00587-008 (Rev. 2/05)
  • Page 241 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 114 Plum XL Series...
  • Page 242 HOSPIRA, INC. Figure 9-24. Power Supply PWA Schematic (XL - International) Rev. G DRAWING NO. 249-00573-004 Sheet 2 of 2 Technical Service Manual 9 - 115 430-00587-008 (Rev. 2/05)
  • Page 243 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 116 Plum XL Series...
  • Page 244 HOSPIRA, INC. Figure 9-25. Power Supply PWA Schematic (XLM Domestic) Rev. B DRAWING NO. 249-05920-002 Sheet 1 of 2 Technical Service Manual 9 - 117 430-00587-008 (Rev. 2/05)
  • Page 245 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 118 Plum XL Series...
  • Page 246 HOSPIRA, INC. Figure 9-25. Power Supply PWA Schematic (XLM - Domestic) Rev. B DRAWING NO. 249-05920-002 Sheet 2 of 2 Technical Service Manual 9 - 119 430-00587-008 (Rev. 2/05)
  • Page 247 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 120 Plum XL Series...
  • Page 248 Ω HOSPIRA, INC. Figure 9-26. Power Supply PWA Schematic (XLM International) Rev. H DRAWING NO. 249-05916-003 Sheet 1 of 4 Technical Service Manual 9 - 121 430-00587-008 (Rev. 2/05)
  • Page 249 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 122 Plum XL Series...
  • Page 250 HOSPIRA, INC. Figure 9-26. Power Supply PWA Schematic (XLM - International) Rev. H DRAWING NO. 249-05916-003 Sheet 2 of 4 Technical Service Manual 9 - 123 430-00587-008 (Rev. 2/05)
  • Page 251 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 124 Plum XL Series...
  • Page 252 HOSPIRA, INC. Figure 9-26. Power Supply PWA Schematic (XLM - International) Rev. H DRAWING NO. 249-05916-011 Sheet 3 of 4 Technical Service Manual 9 - 125 430-00587-008 (Rev. 2/05)
  • Page 253 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 126 Plum XL Series...
  • Page 254 HOSPIRA, INC. Figure 9-26. Power Supply PWA Schematic (XLM - International) Rev. H DRAWING NO. 249-05916-011 Sheet 4 of 4 Technical Service Manual 9 - 127 430-00587-008 (Rev. 2/05)
  • Page 255 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 128 Plum XL Series...
  • Page 256 150V 3.9 W 1N4937 MTP3N50 33.2K 470p 0.562 4700p HOSPIRA, INC. Figure 9-27. Power Supply PWA Schematic (XLM with DataPort) Rev. F DRAWING NO. 249-05916-006 Sheet 1 of 4 Technical Service Manual 9 - 129 430-00587-008 (Rev. 2/05)
  • Page 257 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 130 Plum XL Series...
  • Page 258 LM2940CT HOSPIRA, INC. Figure 9-27. Power Supply PWA Schematic (XLM with DataPort) Rev. F DRAWING NO. 249-05916-006 Sheet 2 of 4 Technical Service Manual 9 - 131 430-00587-008 (Rev. 2/05)
  • Page 259 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 132 Plum XL Series...
  • Page 260 HOSPIRA, INC. Figure 9-27. Power Supply PWA Schematic (XLM with DataPort) Rev. G DRAWING NO. 249-05916-012 Sheet 3 of 4 Technical Service Manual 9 - 133 430-00587-008 (Rev. 2/05)
  • Page 261 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 134 Plum XL Series...
  • Page 262 LM2940CT HOSPIRA, INC. Figure 9-27. Power Supply PWA Schematic (XLM with DataPort) Rev. G DRAWING NO. 249-05916-012 Sheet 4 of 4 Technical Service Manual 9 - 135 430-00587-008 (Rev. 2/05)
  • Page 263 SECTION 9 DRAWINGS This page intentionally left blank. 430-00587-008 (Rev. 2/05) 9 - 136 Plum XL Series...

  • Page 264: Figure 9-28. Buzzer Pwa Schematic

    GDIG J1 -5 GDIG LOCKOUT SWITCH UNLK LOCKOUT1 J1 -1 LOCKOUT2 J1 -2 J1 -6 HOSPIRA, INC. Figure 9-28. Buzzer PWA Schematic Rev. B DRAWING NO. 249-05903-002 Sheet 1 of 1 Technical Service Manual 9 - 137 430-00587-008 (Rev. 2/05)
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  • Page 266: Appendix

    APPENDIX CONSIDERATIONS FOR USE IN ELECTROMAGNETIC ENVIRONMENTS The LifeCare XLM with DataPort (outside of the United States) is intended for use EN-2 in the electromagnetic environment specified in Electromagnetic Emissions, Electromagnetic Immunity, and Electromagnetic Immunity for Life-Supporting Equipment Systems. The user of the device should assure that it is used only in the appropriate environment.

  • Page 267: Table A-2. Guidance And Manufacturer's Declaration - Electromagnetic Immunity

    Note 2: Compliance levels tested to IEC 60601-2-24 requirements, which are more stringent than IEC 61000-4-2. Note 3: Compliance levels tested to IEC 60601-2-24 requirements, which are more stringent than IEC 61000-4-8. 430-00587-008 (Rev. 1/05) A - 2 Plum XL Series...

  • Page 268: Table A-3. Guidance And Manufacturer's Declaration - Electromagnetic Immunity For

    APPENDIX ELECTROMAGNETIC IMMUNITY FOR LIFE-SUPPORTING EQUIPMENT AND SYSTEMS Table A-3, Guidance and Manufacturer’s Declaration - Electromagnetic Immunity for Life-Supporting Equipment and Systems, provides guidance for use of the XLM with DataPort near communications equipment. Table A-3. Guidance and Manufacturer’s Declaration - Electromagnetic Immunity for Life-Supporting Equipment and Systems Immunity IEC 60601...
  • Page 269 LifeCare XLM with DataPort. Over the frequency range 150 kHz to 80 MHz, field strengths should be less than [V ] V/m. 430-00587-008 (Rev. 1/05) A - 4 Plum XL Series...

  • Page 270: Table A-4. Recommended Separation Distances Between Portable And Mobile Rf Communications Equipment And The Lifecare Xlm With Dataport

    APPENDIX RECOMMENDED SEPARATION DISTANCES FOR COMMUNICATIONS EQUIPMENT The LifeCare XLM with DataPort is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The recommendations provided in Table A-4, Recommended Separation Distances Between Portable and Mobile RF Communications Equipment and the LifeCare XLM with DataPort help the user of the LifeCare XLM with DataPort to prevent electromagnetic interference by maintaining a...
  • Page 271 APPENDIX This page intentionally left blank. 430-00587-008 (Rev. 1/05) A - 6 Plum XL Series...

  • Page 272: Index

    INDEX AC amplifier circuitry, 4-14 Cassette, 4-16 AC power cord replacement Door replacement, 7-36 (115V), 7-19 Channel label, 6-13 (220V), 7-21 Cleaning, AC receptacle replacement (220V), 7-22 Solutions, Acronyms and abbreviations, Communication selection, 6-13 Adhesive-backed insulator Component designators, replacement, 7-28 Considerations for use in electromagnetic Alarm circuitry environments,...
  • Page 273 Component replacement, 7-32 Fuse replacement, 7-15 Replacement, Maintenance and service tests, Battery operation overview, 5-14 DataPort connection and ground continuity test, 5-16 General description, Nurse call function test, 5-18 Global product configurations, 430-00587-008 (Rev. 2/05) I - 2 Plum XL Series...
  • Page 274 INDEX Performance verification test, Communication selection, 6-13 Periodic maintenance inspection, 5-14 Soft ID, 6-13 Routine maintenance, Performance verification test, MCU PWA, Alarm loudness and lock function Alarm circuitry (XL), (XLM), Alarm circuitry (XLM), Alarm loudness test (XL), Alarm power backup circuitry, Battery legend test, 5-10 Motor driver circuitry,...
  • Page 275 Separating the front, rear, and main LifeCare XL and XLM, chassis assemblies, Plum XL and XLM, Strain relief bushing, 7-19 Strain relief bushing replacement, 7-19 Velcro retainer strap, 7-19 Required tools and materials, Routine maintenance, Cleaning, 430-00587-008 (Rev. 2/05) I - 4 Plum XL Series...
  • Page 276 INDEX Switcher circuitry 115 volt, 220 volt, Warranty, System operating manual, Watchdog circuitry, Technical assistance, Test setup, Tests Alarm loudness (XL), Alarm loudness and lock function (XLM), Battery charger current, 5-15 Battery legend, 5-10 DataPort connection and ground continuity, 5-16 Delivery accuracy, 5-12 Distal occlusion,...
  • Page 277 INDEX This page intentionally left blank. 430-00587-008 (Rev. 2/05) I - 6 Plum XL Series...
  • Page 278 Technical Support Operations 755 Jarvis Drive Morgan Hill, California 95037 For technical assistance and services outside the United States, contact the local Hospira sales office. CAUTION: Federal (USA) law restricts this device to sale by or on the order of a physician or other licensed practitioner.

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Lifecare xl seriesPlum xlmLifecare xlmPlum xlm with dataportPlum xlm with dataport veterinaryLifecare xlm with dataport

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