Grizzly G0725 Owner's Manual

Grizzly G0725 Owner's Manual

6 inch jointer
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MODEL G0725
6" JOINTER
OWNER'S MANUAL
(For models manufactured since 03/18)
COPYRIGHT © SEPTEMBER, 2011 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2018 (HE)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#KN14361 PRINTED IN CHINA

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Summary of Contents for Grizzly G0725

  • Page 1 OWNER'S MANUAL (For models manufactured since 03/18) COPYRIGHT © SEPTEMBER, 2011 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2018 (HE) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
  • Page 2 This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
  • Page 3: Table Of Contents

    Table of Contents INTRODUCTION ..........2 SECTION 4: OPERATIONS ......21 Manual Accuracy ........... 2 Operation Overview ........21 Contact Info............ 2 Basic Controls ..........22 Machine Description ........2 Fence Angle Stops ........23 Identification ........... 3 Choosing and Jointing Stock ....... 26 Glossary Of Terms .........
  • Page 4: Introduction

    Any updates to your model of machine will be reflected in these documents as soon as they are complete. Model G0725 (Mfd. Since 03/18)
  • Page 5: Identification

    Identification Figure 2. G0725 identification — back view. Figure 1. G0725 identification — front view. Fence Bracket Assembly A. Outfeed Table Fence Tilting Handle B. Fence K. Fence Sliding Handle C. Infeed Table D. Push Blocks E. Depth of Cut Adjusting Knob ON/OFF Switch w/ Disabling Key G.
  • Page 6: Glossary Of Terms

    The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this jointer and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly! Fence: The metal guide along which the workpiece Bed Length: The combined length of the infeed rides when passing over the jointer.
  • Page 7: Machine Data Sheet

    MACHINE DATA SHEET Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901 MODEL G0725 6" X 28" BENCHTOP JOINTER Product Dimensions: Weight................................76 lbs. Width (side-to-side) x Depth (front-to-back) x Height............29-1/2 x 19-3/4 x 12-1/2 in.
  • Page 8 The information contained herein is deemed accurate as of 2/11/2018 and represents our most recent product specifications. Model G0725 PAGE 2 OF 2 Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased. Model G0725 (Mfd. Since 03/18)
  • Page 9: Section 1: Safety

    Everyday ery. Never operate under the influence of drugs or eyeglasses are not approved safety glasses. alcohol, when tired, or when distracted. Model G0725 (Mfd. Since 03/18)
  • Page 10 INTENdEd usAGE.­ Only­ use­ machine­ for­ its­ machine­ in­ good­ working­ condition.­ A­ machine­ intended­purpose­and­never­make­modifications­ that­ is­ improperly­ maintained­ could­ malfunction,­ ­ not­ approved­ by­ Grizzly.­ Modifying­ machine­ or­ leading­to­serious­personal­injury­or­death.­ using­ it­ differently­ than­ intended­ may­ result­ in­ ChECK dAMAGEd PARTs.­ Regularly­ inspect­...
  • Page 11: Additional Safety For Jointers

    If normal safety pre- Failure to do so could result in serious per- cautions are overlooked or ignored, serious sonal injury, damage to equipment, or poor personal injury may occur. work results. Model G0725 (Mfd. Since 03/18)
  • Page 12: Section 2: Power Supply

    -10- Model G0725 (Mfd. Since 03/18)
  • Page 13: Grounding & Plug Requirements

    Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground. -11- Model G0725 (Mfd. Since 03/18)
  • Page 14: Section 3: Setup

    When you are completely satisfied with the condi- tion of your shipment, inventory the contents. SUFFOCATION HAZARD! Keep children and pets away from plastic bags or packing materials shipped with this machine. Discard immediately. -12- Model G0725 (Mfd. Since 03/18)
  • Page 15: Inventory

    If you cannot find an item on this list, care- fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack- ing or they are pre-installed at the factory. -13- Model G0725 (Mfd. Since 03/18)
  • Page 16: Cleanup

    Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust. -14- Model G0725 (Mfd. Since 03/18)
  • Page 17: Site Considerations

    Lag Screw Lock entrances to the shop or disable start switch or power connection to prevent unsupervised use. Flat Washer Machine Base Workbench Figure 8. Example of a "Direct Mount" setup. -15- Model G0725 (Mfd. Since 03/18)
  • Page 18: Installing Fence

    Figure 10. Screws Locking Plate Assembly Fence Figure 12. Assembling the fence assembly. Locking Plate Pins Figure 10. Inserting the locking plate. -16- Model G0725 (Mfd. Since 03/18)
  • Page 19: Checking Outfeed Table Alignment

    Figure 15. Outfeed Infeed Cutterhead Fence Guard Figure 16. Illustration of a typical outfeed table Jointer alignment setup. Tables Figure 15. Fence positioned over the jointer tables. -17- Model G0725 (Mfd. Since 03/18)
  • Page 20 Repeat Steps 4–8 with the other cutterhead Knife knife. Adjustment Jack When the knife height is set correctly, firmly Screws tighten each of the knife clamp screws. Figure 18. Knife adjustment jack screws. Loosen the four knife clamp screws. -18- Model G0725 (Mfd. Since 03/18)
  • Page 21: Dust Collection

    Dust Collection Power Connection After you have completed all previous setup The Model G0725 has a built in dust collection instructions and circuit requirements, the machine fan and includes a dust collection bag. It can also is ready to be connected to the power supply.
  • Page 22: Test Run

    — Investigate and correct strange or unusual noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems. -20- Model G0725 (Mfd. Since 03/18)
  • Page 23: Section 4: Operations

    Regardless of the content in this section, Grizzly Industrial will not be held liable for Due to the generic nature of this overview, it is accidents caused by lack of training.
  • Page 24: Basic Controls

    When it is removed (by pulling it out), the switch locks Figure 24. G0725 parts and controls (front view). in the OFF position. Always remove this yel- low key before leaving the jointer work area.
  • Page 25: Fence Angle Stops

    Press the forward tab of the limit plate into Note: Keep the limit plate in the rear slot of the rear slot of the limit block. the limit block (see Figure 26). -23- Model G0725 (Mfd. Since 03/18)
  • Page 26 Tip the fence back (away from the table) until fence to 45º with the machinist's square set it stops. against the fence, then tighten the handle. Note: The fence will stop when the outward stop bolt hits the fence bracket. -24- Model G0725 (Mfd. Since 03/18)
  • Page 27 —If the fence is not tilting away from the table Check the accuracy of these settings fre- at 45º, do Steps 5–6 to set the outward quently with a machinist's combination stop correctly. square and readjust them if necessary. -25- Model G0725 (Mfd. Since 03/18)
  • Page 28: Choosing And Jointing Stock

    ⁄ " Min. grain direction. Cutting against the grain increases the likelihood of stock kickback, as 1" Min. well as tear-out on the workpiece. Figure 34. Illustration showing minimum workpiece dimensions for surface planing. -26- Model G0725 (Mfd. Since 03/18)
  • Page 29: Squaring Stock

    4. Rip Cut on a Table Saw—The jointed edge of the workpiece is placed against a table saw Removed fence and the opposite edge cut off. Surface Figure 36. Illustration of surface planing results. -27- Model G0725 (Mfd. Since 03/18)
  • Page 30: Edge Jointing

    DO NOT place either hand closer than 4" from the cutterhead! Failure to heed this warning could result in serious Figure 38. Illustration of edge jointing results. personal injury. Repeat Step 7 until the entire surface is flat. -28- Model G0725 (Mfd. Since 03/18)
  • Page 31: Bevel Cutting

    " and ⁄ " for bevel cut- ting; but use a more shallow depth when cut- ting hardwoods or wide surfaces. Make sure your fence is set to the angle desired and securely locked. -29- Model G0725 (Mfd. Since 03/18)
  • Page 32 4" from the cutterhead when it is mov- workpiece over the cutterhead, as shown in ing! Figure 40. Repeat Step 7 until the angled cut is satisfac- tory to your needs. Figure 40. Example photo of a typical bevel cutting operation. -30- Model G0725 (Mfd. Since 03/18)
  • Page 33: Section 5: Accessories

    To minimize this work. risk, only install accessories recommended for this machine by Grizzly. NOTICE Refer to the newest copy of the Grizzly Catalog for other accessories available for this machine. H9837—6" Replacement Jointer Knives (Set of 2) G3631—Jointer/Planer Knife Hone...
  • Page 34: Section 6: Maintenance

    SECTION 6: MAINTENANCE Cleaning Always disconnect power to the machine before Cleaning the Model G0725 is easy and should be performing maintenance. done often. Vacuum excess wood chips and saw- Failure to do this may dust, and wipe off the remaining dust away with result in serious person- a dry cloth.
  • Page 35: Section 7: Service

    4. Motor fan is rubbing on fan cover. 4. Replace dented fan cover; replace loose/damaged fan. 5. Loose mounting bolts. 5. Replace/tighten as required. 6. Blade is at fault. 6. Replace warped, bent, or twisted blade; resharpen dull blade. -33- Model G0725 (Mfd. Since 03/18)
  • Page 36: Cutting Operations

    2. Fence stops are set incorrectly. 2. Recalibrate the fence stops. 3. Fence bracket parts are loose or parts 3. Check/tighten the fence bracket fasteners. are misaligned. -34- Model G0725 (Mfd. Since 03/18)
  • Page 37: Adjusting/Replacing Belts

    (see Figure 45), but do not remove them. Belts This will release the belt tension. The Model G0725 uses belts to drive both the cutterhead and the dust collection fan. When Motor Mount Screws these belts are misaligned, damaged, or not tensioned correctly, the jointer will not function properly.
  • Page 38: Replacing Motor Brushes

    Insert the brush assemblies, positioning them You can order a new brush kit (two brush assem- so they slide into the slots built into the sock- blies) from Grizzly. The part number for the brush ets. kit is P0612024-1. Individually, press each brush cap against its...
  • Page 39: Replacing Cutterhead Knives

    Cutterhead Knives in sequence, as shown in Figure 48. The Model G0725 jointer has a dual-knife cutterhead. Under normal operation these knives will become dull and need to be sharpened or replaced. Refer to Troubleshooting (Page 35) to Figure 48.
  • Page 40: Section 8: Wiring

    Technical source. Support at (570) 546-9663. The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com. -38- Model G0725 (Mfd. Since 03/18)
  • Page 41: Wiring Diagram

    Wiring Diagram Neutral 110 VAC 5-15 Plug Ground (As Recommended) Ground Ground PADDLE SWITCH (viewed from behind) READ ELECTRICAL SAFETY -39- Model G0725 (Mfg. Since 03/18) ON PAGE 38!
  • Page 42: Section 9: Parts

    SECTION 9: PARTS Main Breakdown 23-1 44-1 45 53 52 29-1 24-2 24-1 24-3 24-4 58 115 -40- Model G0725 (Mfd. Since 03/18)
  • Page 43 EXT RETAINING RING 26MM P0725100 SWING BOLT M6-1 X 50 P0725045 IMPELLER P0725102 HEX WRENCH 6MM P0725046 CHIP EXHAUST P0725103 HEX WRENCH 4MM P0725047 CHIP COLLECTOR P0725104 BASE P0725048 BASE BOTTOM P0725105 SWITCH MOUNTING PLATE -41- Model G0725 (Mfd. Since 03/18)
  • Page 44: Machine Labels

    Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com. -42-...
  • Page 45 Would you recommend Grizzly Industrial to a friend? _____ Yes _____No Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No 10.
  • Page 46 FOLD ALONG DOTTED LINE Place Stamp Here GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069 FOLD ALONG DOTTED LINE Send a Grizzly Catalog to a friend: Name_______________________________ Street_______________________________ City______________State______Zip______ TAPE ALONG EDGES--PLEASE DO NOT STAPLE...
  • Page 47: Warranty & Returns

    WARRANTY & RETURNS Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance.

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