VAC D400 Commissioning Instructions
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VAC D400 Commissioning Instructions

Electro-pneumatic positioner
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  • Page 2 Electro-Pneumatic Positioner D400 Commissioning Instruction - EN CI/TZIDC/110/120-EN 06.2009 Manufacturer: ABB Automation Products GmbH Schillerstraße 72 32425 Minden Germany Tel.: +49 551 905-534 Fax: +49 551 905-555 CCC-support.deapr@de.abb.com © Copyright 2009 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright.

  • Page 3: Table Of Contents

    EC-Type-Examination Test Certificate....................34 7.2.2 IECEx Issue No. 3..........................35 7.2.3 CSA International ..........................37 7.2.4 CSA Certification Record ........................38 7.2.5 FM Approvals ............................39 TZIDC-120..............................40 7.3.1 EC-Type-Examination Test Certificate....................40 7.3.2 IECEx Issue No. 3..........................41 7.3.3 CSA International ..........................43 D400 2 - EN CI/TZIDC/110/120-EN...
  • Page 4 Contents 7.3.4 CSA Certification Record ........................44 7.3.5 FM Approvals ............................45 D400 CI/TZIDC/110/120-EN EN- 3...

  • Page 5: Safety

    Information and symbols directly on the product must be observed. They may not be removed and must be fully legible at all times. Intended use D400 positioners are electro-pneumatic positioning devices for use with pneumatically controlled actuators. The device may only be used for the applications listed in these operating instructions and in the data sheet.

  • Page 6: Target Groups And Qualifications

    Using the device in a manner that does not fall within the scope of its intended use, disregarding this instruction, using underqualified personnel, or making unauthorized alterations releases the manufacturer from liability for any resulting damage. This renders the manufacturer's warranty null and void. D400 EN - 5 CI/TZIDC/110/120-EN...

  • Page 7: Plates And Symbols

    Failure to observe this safety information may result in damage to or destruction of the product and/or other system components. IMPORTANT (NOTICE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. D400 6 - EN CI/TZIDC/110/120-EN...

  • Page 8: Safety Information For Electrical Installation

    Important – Use in areas with combustible dust • To prevent loss of its ignition-proof classification, the housing may not be opened. • Use only cable glands that conform to protection type ≥ IP 65. • Avoid hazardous sliding brush discharges. CI/TZIDC/110/120-EN D400 EN - 7...

  • Page 9: Mounting

    Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in injuries. Before recommissioning a D400 positioner that was used at another location, the device must always be reset to factory settings. Never start Autoadjust before restoring factory settings.
  • Page 10 During installation make sure that the actuator travel or rotation angle for position feedback is implemented correctly. The maximum rotation angle for position feedback is 60° when installed on linear actuators and 120° on rotary actuators. The minimum angle is always 25°. D400 EN - 9 CI/TZIDC/110/120-EN...

  • Page 11: Mounting On Linear Actuators

    Screw (1) and shim (2) for mounting to cast iron yoke • Two U-bolts (7) with two shims (8) and two nuts (9) for mounting to columnar yoke Required tools: Wrench, size 10 / 13 Allen key, size 4 D400 10 - EN CI/TZIDC/110/120-EN...
  • Page 12 Tighten the screws as evenly as possible to ensure subsequent linearity. Align the mount bracket in the oblong hole to ensure that the operating range is symmetrical (lever moves between the arrows (4)) D400 CI/TZIDC/110/120-EN EN - 11...
  • Page 13 Add the washers (4) and nuts (5). Hand tighten the nuts Important Adjust the height of the positioner on the cast iron yoke or columnar yoke until the lever is horizontal (based on visual check) at half stroke of the valve. D400 12 - EN CI/TZIDC/110/120-EN...
  • Page 14 Adjust the actuator stroke to make use of as large an angle of rotation as possible (symmetrical around the center position). Recommended range for linear actuators: between -28 ... 28° Minimum angle: 25° Important After mounting the unit check whether the positioner is operating within the sensor range. D400 CI/TZIDC/110/120-EN EN - 13...

  • Page 15: Mounting On Rotary Actuators

    M6 (4), spring washers (3) and shim (2) to attach the mounting bracket (6) on the positioner • each four screws M5 (7), spring washers (8) and shim (9) to attach the mounting bracket on the actuator Required tools: Wrench, size 10 / 13 Allen key, size 3 D400 14 - EN CI/TZIDC/110/120-EN...
  • Page 16 Place the adapter in the proper position on the feedback shaft and fasten with set screws (3). One of the set screws must be locked in place on the flat side of the feedback shaft D400 CI/TZIDC/110/120-EN EN - 15...
  • Page 17 2. Attach mounting bracket on the positioner Fig. 11 1 Mounting bracket 3. Attach positioner to the actuator Fig. 12 Important After mounting the unit check whether the operating range for the actuator matches the sensor range on the positioner. D400 16 - EN CI/TZIDC/110/120-EN...

  • Page 18: Electrical Connection

    2 Digital input 3 Digital output 4 Digital feedback 5 Analog feedback 6 Proximity switches 7 Microswitches 8 Emergency shutdown module 1) TZIDC only Important Keep cable shields as short as possible and connect on both sides. D400 CI/TZIDC/110/120-EN EN - 17...

  • Page 19: Screw Terminal Assignments

    3 Module for digital position feedback or terminals of 9 Grounding screw the shutdown module 4 Installation kit for digital position feedback, either proximity switches or 24 V microswitches 5 Same as 4 1) TZIDC only D400 18 - EN CI/TZIDC/110/120-EN...

  • Page 20: Jumper Configuration On Mainboard (Tzidc-120 Only)

    There are two jumpers on the mainboard that can be used to activate or block simulation mode and write access. Set the jumpers as shown below: M00495 Fig. 16 1 Block (Simulation blocked 2 Activate (Write access enabled 1) Default setting (complies with Fieldbus Foundation standard) D400 CI/TZIDC/110/120-EN EN - 19...

  • Page 21: Cable Entry

    For the cable entry in the housing, there are two tap holes 1/2 - 14 NPT or M20 x 1.5 on the left side of the housing. One of these holes has a cable gland, the other a pipe plug. Fig. 17: Cable entry 1 Pipe plug 2 Cable gland D400 20 - EN CI/TZIDC/110/120-EN...

  • Page 22: Pneumatic Connection

    Provisions should be made to ensure that in the event of an error the pressure does not rise above 6 bar (90 psi). Fig. 18: Pneumatic connections 1 Pneumatic outputs 2 Supply air 3 Filter screw D400 CI/TZIDC/110/120-EN EN - 21...
  • Page 23 Arrange the connections according to their marks: Designation Pipe connection Air supply, pressure 1.4 ... 6 bar (20 ... 90 psi) OUT1 Output pressure for actuator OUT2 Output pressure for actuator (2nd connection with double-acting actuator) D400 22 - EN CI/TZIDC/110/120-EN...

  • Page 24: Commissioning

    This step is only required for critical (e.g., very small) actuators. In a standard situation, it is not necessary. 1) The zero position is determined automatically and saved during Autoadjust (for linear actuators, counter-clockwise (CTCLOCKW), and for rotary actuators, clockwise (CLOCKW)). D400 CI/TZIDC/110/120-EN EN - 23...

  • Page 25: Operating Modes

    1.1 2) Position not active 3) For high speed mode: Press simultaneously D400 24 - EN CI/TZIDC/110/120-EN...

  • Page 26: Tzidc-110 / Tzidc-120

    . This starts Autoadjust For rotary actuators • Press and hold down until is displayed. Release the control button • Press again and hold down until the countdown ends • Release . This starts Autoadjust D400 CI/TZIDC/110/120-EN EN - 25...

  • Page 27: Operating Modes

    ° ° Manual adjustment in the operating range Adjust with conf conf ° ° Manual adjustment in the sensor range conf conf Adjust with 1) Positioning not active. 2) for high-speed mode: Press simultaneously. D400 26 - EN CI/TZIDC/110/120-EN...

  • Page 28: Ex Relevant Specifications

    1) When using the plug-in module for "Digital Feedback" in temperature class T6, the maximum allowable ambient temperature range is -40 ... 35 °C. Housing surface temperature Ambient temperature range (II 2 D) T81 °C -40 ... 70 °C T61 °C -40 ... 50 °C T51 °C -40 ... 40 °C D400 CI/TZIDC/110/120-EN EN - 27...
  • Page 29 The local communication interface (LKS) may only be operated at Um ≤ 30 V DC outside the potentially explosive area. • The equipment may only be used as a II 2 D type device in areas where the level of mechanical hazard is "low". EN D400 28 - CI/TZIDC/110/120-EN...

  • Page 30: Iecex Issue No. 3

    = 500 mW effective internal capacitance: C = 4.2 nF The effective internal inductance is negligibly small. Local interface for For the connection to a programmer outside of the explosiv communication (LKS) hazardous area only. D400 CI/TZIDC/110/120-EN EN - 29...
  • Page 31 Plug-In module for shutdown-function U = 20 ... 30 VDC (Terminals +51 / -52 resp. +85, -86) Mechanical digital feedback (Terminals Limit1 +51 / -52 U = 5 ... 11 VDC resp. Limit2 +41 / -42) D400 30 - EN CI/TZIDC/110/120-EN...

  • Page 32: Csa International

    I max = 96 mA = 3.7 nF = 0 uH Terminals Limit2 41 / 42 and V max = 15.5 V Limit1 51 / 52 I max = 52 mA = 20 nF = 30 uH D400 CI/TZIDC/110/120-EN EN - 31...
  • Page 33 The "x" in P/N denotes minor mechanical variations or optional features. • Do not use the local communication interface (LKS) in hazardous areas. • Each pair of conductors for each intrinsic safety circuit must be shielded. D400 32 - EN CI/TZIDC/110/120-EN...

  • Page 34: Csa Certification Record

    The "x" in P/N denotes minor mechanical variations or optional features. • Do not use the local communication interface (LKS) in hazardous areas. • Each pair of conductors for each intrinsic safety circuit must be shielded. D400 CI/TZIDC/110/120-EN EN - 33...

  • Page 35: Tzidc-110

    Only for connection to a programmer or PC outside the interface (LKS) and program potentially explosive area. interface (X5) Important • The local communication interface (LKS) and program interface (X5) may only be operated outside the potentially explosive area. D400 34 - EN CI/TZIDC/110/120-EN...

  • Page 36: Iecex Issue No. 3

    Power = 5.32 W = 1.2 W Characteristic Linear line Local interface for For the connection to a programmer resp. a PC outside of the communication (LKS) and explosive hazardous area only. programming interface (X5) D400 CI/TZIDC/110/120-EN EN - 35...
  • Page 37 (terminals Limit1 +51 / -52 U = 5 ... 11 VDC resp. Limit2 +41 / -42) Electrical data for type TZIDC-110 with marking Ex nL IIC T6 Input circuit FNICO field device (terminals +11 / -12) D400 36 - EN CI/TZIDC/110/120-EN...

  • Page 38: Csa International

    The "x" in P/N denotes minor mechanical variations or optional features. • Do not use the local communication interface (LKS) in hazardous areas. • Each pair of conductors for each intrinsic safety circuit must be shielded. D400 CI/TZIDC/110/120-EN EN - 37...

  • Page 39: Csa Certification Record

    The "x" in P/N denotes minor mechanical variations or optional features. • Do not use the local communication interface (LKS) in hazardous areas. • Each pair of conductors for each intrinsic safety circuit must be shielded. D400 38 - EN CI/TZIDC/110/120-EN...

  • Page 40: Fm Approvals

    The following temperature code ratings were assigned for the equipment and protection methods described above: T6 in ambient temperatures of 40 °C T5 in ambient temperatures of 55 °C T4 in ambient temperatures of 85 °C D400 CI/TZIDC/110/120-EN EN - 39...

  • Page 41: Tzidc-120

    Only for connection to a programmer or PC outside the interface (LKS) and program potentially explosive area. interface (X5) Important • The local communication interface (LKS) and program interface (X5) may only be operated outside the potentially explosive area. D400 40 - EN CI/TZIDC/110/120-EN...

  • Page 42: Iecex Issue No. 3

    Power = 5.32 W = 1.2 W Characteristic Linear line Local interface for For the connection to a programmer resp. a PC outside of the communication (LKS) and explosive hazardous area only. programming interface (X5) D400 CI/TZIDC/110/120-EN EN - 41...
  • Page 43 (terminals Limit1 +51 / -52 U = 5 … 11 VDC resp. Limit2 +41 / -42) Electrical data for type TZIDC-120 with marking Ex nL IIC T6 Input circuit FNICO field device (terminals +11 / -12) D400 42 - EN CI/TZIDC/110/120-EN...

  • Page 44: Csa International

    The "x" in P/N denotes minor mechanical variations or optional features. • Do not use the local communication interface (LKS) in hazardous areas. • Each pair of conductors for each intrinsic safety circuit must be shielded. D400 CI/TZIDC/110/120-EN EN - 43...
  • Page 45 The "x" in P/N denotes minor mechanical variations or optional features. • Do not use the local communication interface (LKS) in hazardous areas. • Each pair of conductors for each intrinsic safety circuit must be shielded. D400 44 - EN CI/TZIDC/110/120-EN...
  • Page 46 The following temperature code ratings were assigned for the equipment and protection methods described above: T6 in ambient temperatures of 40 °C T5 in ambient temperatures of 55 °C T4 in ambient temperatures of 85 °C D400 CI/TZIDC/110/120-EN EN - 45...
  • Page 47 Ex relevant specifications 46 - EN TZIDC, TZIDC-110, TZIDC-120 CI/TZIDC/110/120-EN...
  • Page 48 ValVe accessories & controls, inc. Valve accessories & controls, inc. 200 Jade Park 12942 Bedford Falls Dr. Chelsea, AL 35043 Cypress, TX 77429 TEL: 205-678-0507 • FAX: 205-678-0510 TEL: 713-253-7781 • FAX: 281-256-9399 vacaccessories.com randye@vacaccessories.com...

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