Lenze E84AYCIB Communications Manual

L-force 8400 interbus communication module
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EDS84AYCIB
13362260
L-force
Communication
8400
E84AYCIB
INTERBUS communication module
Communication Manual
L

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Summary of Contents for Lenze E84AYCIB

  • Page 1 L-force Communication EDS84AYCIB 13362260 Communication Manual 8400 E84AYCIB INTERBUS communication module...
  • Page 2 EDS84AYCIB EN 4.0 - 11/2010...
  • Page 3: Table Of Contents

    E84AYCIB communication manual (INTERBUS) Contents Contents About this documentation ............
  • Page 4 E84AYCIB communication manual (INTERBUS) Contents Commissioning ..............
  • Page 5 E84AYCIB communication manual (INTERBUS) Contents Parameter reference............. . .
  • Page 6: About This Documentation

     Safety instructions that must be observed  Key technical data relating to the communication module  Information about the versions of the Lenze standard devices to be used  Notes on troubleshooting and fault elimination The theoretical concepts are only explained to the level of detail required to understand the function of the communication module.
  • Page 7  Tip! You will find documentation and software updates relating to Lenze products on the Internet, in the "Services & Downloads" area at: www.Lenze.com Validity information The information in this documentation applies to the following devices:...
  • Page 8: Document History

    E84AYCIB communication manual (INTERBUS) About this documentation Document history Document history Material number Version Description 13295951 06/2009 TD17 First edition 13320780 11/2009 TD17 Parameter descriptions updated. 13329723 02/2010 TD17 Chapters "Diagnostics" and "Installation" updated. 13362260 11/2010 TD17 General revision Your opinion is important to us! These instructions were created to the best of our knowledge and belief to give you the best possible support for handling our product.
  • Page 9: Conventions Used

    E84AYCIB communication manual (INTERBUS) About this documentation Conventions used Conventions used This documentation uses the following conventions to distinguish between different types of information: Type of information Identification Examples/notes Spelling of numbers Decimal Standard notation Example:1234 Hexadecimal 0x[0 ... 9, A ... F]...
  • Page 10: Terminology Used

    Controller Application as directed ( 14) »Engineer« Lenze software, supporting you during the entire life cycle of a machine - from the planning phase to maintenance. Code "Container" for one or more parameters which you can use to parameterise or monitor the communication module.
  • Page 11: Notes Used

    E84AYCIB communication manual (INTERBUS) About this documentation Notes used Notes used The following signal words and symbols are used in this documentation to indicate dangers and important information: Safety instructions Layout of the safety instructions:  Pictograph and signal word!
  • Page 12: Safety Instructions

     All works on and with Lenze drive components may only be carried out by qualified personnel. According to IEC 364 and CENELEC HD 384 these are persons who ...
  • Page 13: Device- And Application-Specific Safety Instructions

    E84AYCIB communication manual (INTERBUS) Safety instructions Device- and application-specific safety instructions Device- and application-specific safety instructions  During operation, the communication module must be securely connected to the standard device.  Use a safely separated power supply unit in accordance with EN 61800-5-1 ("SELV"/ "PELV").
  • Page 14: Product Description

    E84AYCIB communication manual (INTERBUS) Product description Application as directed Product description Application as directed The communication module ...  Is an accessory module that can be used in conjunction with the following standard devices: Product series Type designation From software version...
  • Page 15: Product Features

     The communication module can either be supplied internally by the 8400 standard device or externally by a separate voltage source.  Slave functionality  Access to all Lenze parameters  DIP switch settings: – Number of process data words and parameter data words –...
  • Page 16: Terminals And Interfaces

    E84AYCIB communication manual (INTERBUS) Product description Terminals and interfaces Terminals and interfaces  2 connections for the INTERBUS – 1 input (9-pole Sub-D plug) – 1 output (9-pole Sub-D socket)  2-pole plug connector with spring connection for the external voltage supply of the communication module ...
  • Page 17: Technical Data

    E84AYCIB communication manual (INTERBUS) Technical data General data and operating conditions Technical data  "Inverter Drives 8400" hardware manual This manual contains data on the ambient conditions and the electromagnetic compatibility (EMC) that also apply to the communication module. General data and operating conditions...
  • Page 18: Protective Insulation

    E84AYCIB communication manual (INTERBUS) Technical data Protective insulation Protective insulation  Danger! Dangerous electrical voltage If Inverter Drives 8400 are used on a phase earthed mains with a rated mains voltage ≥ 400 V, external measures need to be implemented in order to provide reliable protection against accidental contact.
  • Page 19 E84AYCIB communication manual (INTERBUS) Technical data Protective insulation The illustration below ...  shows the arrangement of the terminal strips and the separate potential areas of the controller.  serves to determine the decisive protective insulation between two terminals located in differently insulated separate potential areas.
  • Page 20 E84AYCIB communication manual (INTERBUS) Technical data Protective insulation Terminal strip Connection X100 Mains/DC-bus connection X101 Relay contact X105 Motor/brake resistor X106 Motor PTC X1 System bus (CANopen) X3 Analog inputs/outputs X4 Digital outputs X5 Digital inputs X6 Diagnostics MCI Slot for communication module...
  • Page 21: Protocol Data

    E84AYCIB communication manual (INTERBUS) Technical data Protocol data Protocol data Field Values Process data words 0 ... 10 words (16 bits/word) Supported PMS services • Initiate • Abort • Reject • Read • Write • Get-OD • Identify • Status...
  • Page 22: Dimensions

    E84AYCIB communication manual (INTERBUS) Technical data Dimensions Dimensions E84YCIB0016 [4-2] Dimensions Type Dimensions [mm] E84AYCIB EDS84AYCIB EN 4.0 - 11/2010...
  • Page 23: Installation

    E84AYCIB communication manual (INTERBUS) Installation Installation  Stop! Electrostatic discharge Electronic components within the communication module can be damaged or destroyed by electrostatic discharge. Possible consequences: • The communication module is damaged. • Fieldbus communication is not possible or is faulty.
  • Page 24: Mechanical Installation

    E84AYCIB communication manual (INTERBUS) Installation Mechanical installation Mechanical installation The communication module can be plugged into the MCI slot or removed from there while the controller is switched on. When the module is plugged in, it is recognised automatically and checked for plausibility regarding its function and version.
  • Page 25: Mounting For Standard Devices From 0.55 Kw Onwards

    E84AYCIB communication manual (INTERBUS) Installation Mechanical installation 5.1.2 Mounting for standard devices from 0.55 kW onwards E84YCPM002A [5-2] Mounting for standard devices from 0.55 kW onwards Mounting steps 1. Slightly impress the pressure surface on the top side of the standard device MCI slot cover (1).
  • Page 26: Replacing The Communication Module

    E84AYCIB communication manual (INTERBUS) Installation Mechanical installation 5.1.3 Replacing the communication module E84YCPM002B [5-3] Replacing the communication module Mounting steps 1. Loosen the securing screw for the communication module at the standard device (1). 2. Remove the communication module from the MCI slot of the standard device (2).
  • Page 27: Electrical Installation

    E84AYCIB communication manual (INTERBUS) Installation Electrical installation Electrical installation  Documentation for the standard device, control system, plant/machine Observe the notes and wiring instructions contained in this documentation. 5.2.1 EMC-compliant wiring In typical systems, standard shielding of the Ethernet cables is sufficient.
  • Page 28: Interbus Connection

    E84AYCIB communication manual (INTERBUS) Installation Electrical installation 5.2.3 INTERBUS connection The INTERBUS connection of the communication module is effected via X206 (input, 9-pole Sub-D plug) and X207 (output, 9-pole Sub-D socket). E84YCIB001E [5-5] INTERBUS terminals X206 (input) and X207 (output) The nodes on the bus system have to be connected to each other by means of a fieldbus cable in accordance with the INTERBUS specification.
  • Page 29 E84AYCIB communication manual (INTERBUS) Installation Electrical installation Assignment of the 9-pole Sub-D plug X206 (IN) Designation Input/output Description Input RS485: DO1 not inverted Output RS485: DI1 not inverted Reference potential Free Not assigned Vcc5 Output 5 V DC /DO1 Input...
  • Page 30: Specification Of The Bus Cable

    E84AYCIB communication manual (INTERBUS) Installation Electrical installation 5.2.4 Specification of the bus cable  Note! Only use cables that meet the listed specifications. Specification of the INTERBUS cable Cable type Sold by the meter (e.g. PHOENIX CONTACT: IBS RBC meter-T, order no. 28 06 28 6) No.
  • Page 31: External Voltage Supply

    E84AYCIB communication manual (INTERBUS) Installation Electrical installation 5.2.6 External voltage supply The communication module can be supplied externally with voltage via separate supply cables at the 2-pole plug connector (X205).  Note! With external voltage supply, always use a separate power supply unit, safely separated in accordance with EN 61800-5-1 in every control cabinet ("SELV"...
  • Page 32 E84AYCIB communication manual (INTERBUS) Installation Electrical installation Assignment of the X205 plug connector Designation Explanation U = 24 V DC (21.6 V - 0 % … 26.4 V + 0 %) I = 180 mA Reference potential for external voltage supply...
  • Page 33: Commissioning

    During commissioning, system-specific data such as motor parameters, operating parameters, responses, and parameters for fieldbus communication are defined for the controller. For Lenze devices this is effected via the so-called codes. The codes of the controller and for communication are saved non-volatilely as a data set in the memory module.
  • Page 34: Possible Settings Through Dip Switch

    Initial switch-on ( 39) The settings can also be made via codes: • All DIP switches = "OFF" (Lenze setting): At switch-on, the configuration from codes C13892, C13893, and C13894 becomes active. • At least one DIP switch = "ON": At switch-on, the values are accepted from the switch positions.
  • Page 35: Setting The Number Of Process Data Words (Pd)

    E84AYCIB communication manual (INTERBUS) Commissioning Possible settings through DIP switch 6.2.1 Setting the number of process data words (PD)  The number of process data words (PD) can be set via switches 1 ... 4 or code C13893 (for this, see Settings in the »Engineer«...
  • Page 36: Setting The Number Of Parameter Data Words

    E84AYCIB communication manual (INTERBUS) Commissioning Possible settings through DIP switch 6.2.2 Setting the number of parameter data words (PCP)  The number of parameter data words (PCP) can be set via switches 5 and 6 or code C13892 (for this, see Settings in the »Engineer«...
  • Page 37: Setting The Baud Rate

    E84AYCIB communication manual (INTERBUS) Commissioning Possible settings through DIP switch 6.2.3 Setting the baud rate  The baud rate can be set via switch 8 or code C13894 (for this, see Settings in the »Engineer« ( 38)  The current setting of the baud rate is displayed in C13863/.
  • Page 38: Settings In The "Engineer

    E84AYCIB communication manual (INTERBUS) Commissioning Settings in the »Engineer« Settings in the »Engineer« Under the Settings tab in the »Engineer« you can set the following parameters: Number of parameter data words (PCP, C13892)  Number of process data words (PD, C13893) ...
  • Page 39: Switch-On

    Following a fault (e.g. short-term mains failure), it is sometimes undesirable or even impermissible for the drive to restart. In the Lenze setting for Inverter Drives 8400, restart protection is active. The restart behaviour of the controller can be set using C00142 ("autostart option"):...
  • Page 40: Data Transfer

    – Process data from the master to the controller (slave)  The parameter data channel transmits parameter data. – The parameter data channel provides access to all Lenze codes. – The transmission of parameter data usually is not time-critical. – Parameter data for instance are operating parameters, motor data, and diagnostics information.
  • Page 41: Process Data Transfer

    E84AYCIB communication manual (INTERBUS) Process data transfer Access to process data / PDO mapping Process data transfer Access to process data / PDO mapping The process data (MCI-PDOs) are transferred via the MCI interface.  A maximum of 16 words is exchanged for each direction.
  • Page 42: Preconfigured Port Interconnection Of The Process Data Objects

    E84AYCIB communication manual (INTERBUS) Process data transfer Preconfigured port interconnection of the process data objects (PDO)  Note! The »Engineer« screenshots shown in the following are only examples for the setting sequence and the resulting displays. The data in the display fields highlighted in white may differ from the ones of your project.
  • Page 43: Freely Configurating The Port Interconnection Of The Process Data Objects (Pdo)

    E84AYCIB communication manual (INTERBUS) Process data transfer Freely configurating the port interconnection of the process data objects (PDO) Freely configurating the port interconnection of the process data objects (PDO)  How to freely configurate the port interconnection in the »Engineer«: 1.
  • Page 44 E84AYCIB communication manual (INTERBUS) Process data transfer Freely configurating the port interconnection of the process data objects (PDO) 3. Click the Change variable... button. EDS84AYCIB EN 4.0 - 11/2010...
  • Page 45 E84AYCIB communication manual (INTERBUS) Process data transfer Freely configurating the port interconnection of the process data objects (PDO) 4. The button serves to assign signals to the process data words in the Assignment signal --> function block dialog box.  Select signals and then click the OK button.
  • Page 46 E84AYCIB communication manual (INTERBUS) Process data transfer Freely configurating the port interconnection of the process data objects (PDO) Moreover you can assign signals to the individual control and status bits at the WORD_1... WORD_4 process data words via the buttons.
  • Page 47 E84AYCIB communication manual (INTERBUS) Process data transfer Freely configurating the port interconnection of the process data objects (PDO)  Tip! When the port blocks "LP_MciIn" and "LP_MciOut" are activated (see 1.), they will be visible in the »FB Editor«. Here you can also assign signals to the process data words.
  • Page 48: Parameter Data Transfer

    Addressing of the Lenze parameters With the INTERBUS parameter data channel, the parameters of a device are not directly addressed via the Lenze codes but via an index and subindex. The conversion is made via an offset (24575 or 0x5FFF): ...
  • Page 49: Supported Pms Services

    Protocol). This is executed via PMS services. In the following, only parameters and their contents are given that are returned by the Lenze controllers. All other transfer parameters of the given PMS services can be obtained from the corresponding descriptions of the INTERBUS master.
  • Page 50: Read / Write

    E84AYCIB communication manual (INTERBUS) Parameter data transfer Supported PMS services 9.3.4 Read / Write The "Read" PMS service reads parameters from the controller. The controller outputs the requested parameter or an error message. The "Write" PMS service writes to parameters of the controller. The controller outputs a positive feedback or an error message.
  • Page 51: Identify

    E84AYCIB communication manual (INTERBUS) Parameter data transfer Supported PMS services 9.3.6 Identify The "Identify" PMS service provides information on how to identify the controller. The controller with the plugged-on communication module provides the following parameters for this: Parameter Type Description...
  • Page 52: Status

    E84AYCIB communication manual (INTERBUS) Parameter data transfer Supported PMS services 9.3.7 Status The "Status" PMS service provides status information about the controller. The controller provides the following values: Status Value Description Logical status 0 = ready for communication Information about the current operating...
  • Page 53: Monitoring

    E84AYCIB communication manual (INTERBUS) Monitoring Monitoring Communication fault  If INTERBUS communication is interrupted, e.g. due to cable break or INTERBUS master failure, no process data are transmitted to the slave in the "IBS-ACTIVE" status. ( 57)  After the time to be parameterised by the user in...
  • Page 54: Diagnostics

    E84AYCIB communication manual (INTERBUS) Diagnostics LED status displays Diagnostics For fault diagnostics, the INTERBUS module is provided with the LEDs on the front. Furthermore code C13861 can be used to query the current bus status (for this, see Diagnostics with the »Engineer«...
  • Page 55 E84AYCIB communication manual (INTERBUS) Diagnostics LED status displays 11.1.1 Module status displays The LEDs MS, ME and DE display the module status. E84YCIB006 Colour Status Description Green The communication module is supplied with voltage and has established a connection to the standard device.
  • Page 56: Fieldbus Status Displays

    E84AYCIB communication manual (INTERBUS) Diagnostics LED status displays 11.1.2 Fieldbus status displays The LEDs BS and BE display the fieldbus status. E84YCIB006 Colour Status Description Green The communication module is not active on the fieldbus. Data cycles are not executed.
  • Page 57: Querying The Current Bus Status

    E84AYCIB communication manual (INTERBUS) Diagnostics Querying the current bus status 11.2 Querying the current bus status Code C13861 displays the current bus status of the INTERBUS node: Value of C13861 Bus status Description [hex] 0xyyy0 IBS-INIT Initialisation 0xyyy1 IBS-ACTIVE The bus is active. Data cycles are executed.
  • Page 58: Diagnostic Data

    E84AYCIB communication manual (INTERBUS) Diagnostics Diagnostic data 11.3 Diagnostic data  Pending diagnostic data are signalised by the master via an alarm message to the slave.  Errors and warnings in the standard device and the plugged-in module are transmitted to the master as extended diagnostic messages.
  • Page 59: Error Messages

    E84AYCIB communication manual (INTERBUS) Error messages Short overview (A-Z) of the INTERBUS error messages Error messages This chapter provides the error messages of the communication module as a supplement to the error list in the software manual and the »Engineer« online help for the Inverter Drive 8400.
  • Page 60: Possible Causes And Remedies

    Trouble Quick stop by trouble Warning locked Warning Information Cause Remedy Memory could not be accessed. Send module with error description to Lenze. Memory read error [0x01bc5532] Response (Lenze setting in bold) Setting: not possible None System fault Fault Trouble...
  • Page 61 E84AYCIB communication manual (INTERBUS) Error messages Possible causes and remedies Internal error [0x01bc6010] Response (Lenze setting in bold) Setting: not possible None System fault Fault Trouble Quick stop by trouble Warning locked Warning Information Cause Remedy Communication module is defective.
  • Page 62 E84AYCIB communication manual (INTERBUS) Error messages Possible causes and remedies Invalid module configuration [0x01bc6430] Response (Lenze setting in bold) Setting: not possible None System fault Fault Trouble Quick stop by trouble Warning locked Warning Information Cause Remedy Module configuration is faulty.
  • Page 63 Software manual/»Engineer« online help for the Inverter Drive 8400 Here you'll find general information about parameters. 13.1 Parameters of the communication module This chapter lists the parameters of the E84AYCIB communication module (INTERBUS) in numerically ascending order. C13850 Parameter | Name:...
  • Page 64 Display of the process data words which are transmitted from the standard device to the communication module. • Subcodes 1 ... 16 display all process data words from the standard device. Maximally the first 10 words are relevant to the E84AYCIB INTERBUS module. Display area (min.
  • Page 65 E84AYCIB communication manual (INTERBUS) Parameter reference Parameters of the communication module C13861 Parameter | Name: Data type: BITFIELD_16 Index: 10714 = 29DA C13861 | Bus status Display of the current bus status Querying the current bus status ( 57) Meaning of the resulting hexadecimal values: •...
  • Page 66 E84AYCIB communication manual (INTERBUS) Parameter reference Parameters of the communication module C13880 Parameter | Name: Data type: UNSIGNED_8 Index: 10695 = 29C7 C13880 | Reaction on communication failure Monitoring response in case of a communication fault A change in the monitoring response becomes effective immediately.
  • Page 67 E84AYCIB communication manual (INTERBUS) Parameter reference Parameters of the communication module C13892 Parameter | Name: Data type: UNSIGNED_8 Index: 10683 = 29BB C13892 | PCP - length Setting of the number of the parameter data words to be used (PCP) The setting is activated ...
  • Page 68 E84AYCIB communication manual (INTERBUS) Parameter reference Parameters of the communication module C13894 Parameter | Name: Data type: UNSIGNED_8 Index: 10681 = 29B9 C13894 | Baud rate Setting of the baud rate The setting is activated ... • if all DIP switches (S205) are in the "OFF" position;...
  • Page 69 E84AYCIB communication manual (INTERBUS) Parameter reference Parameters of the communication module C13920 Parameter | Name: Data type: BITFIELD_8 Index: 10655 = 299F C13920 | Display DIP switch setting Display of the current DIP switch position • The set PCP data length is displayed in C13860/1.
  • Page 70 E84AYCIB communication manual (INTERBUS) Parameter reference Table of attributes 13.2 Table of attributes The table of attributes contains information required for communicating with the controller via parameters. How to read the table of attributes: Column Meaning Entry Code Parameter name...
  • Page 71 E84AYCIB communication manual (INTERBUS) Parameter reference Table of attributes Table of attributes Code Name Index Data Access Factor CINH C13850 All words to master 10725 29E5 UNSIGNED_16 C13851 All words from master 10724 29E4 UNSIGNED_16 C13852 All words to standard device...
  • Page 72 E84AYCIB communication manual (INTERBUS) Index Index Zahlen »Engineer« Codes 9-pole Sub-D plug Commissioning 9-pole Sub-D socket Communication channels Communication fault Communication medium Abort (PMS service) Communication profile Access to process data Communication stack reset (error message) Activating altered settings Communication time...
  • Page 73 E84AYCIB communication manual (INTERBUS) Index 0x01bc8126 Monitoring 0x01bc8127 Monitoring time for Interbus communication failure 0x01bc8131 (C13881) Establishing communication Mounting for standard devices 0.25 kW and 0.37 kW EtherCAT error messages Mounting for standard devices from 0.55 kW onwards Causes and remedies...
  • Page 74 E84AYCIB communication manual (INTERBUS) Index Settings in the »Engineer« Specification of the bus cable Status (PMS service) Status displays (LEDs) Supported PMS services System error messages Table of attributes Target group Technical data Terminals Terminology used Terms Type of node...
  • Page 75  © 11/2010 Lenze Drives GmbH Service Lenze Service GmbH Postfach 10 13 52 Breslauer Straße 3 D-31763 Hameln 32699 Extertal Germany Germany +49 (0)51 54 / 82-0 00 80 00 24 4 68 77 (24 h helpline) +49 (0)51 54 / 82-28 00 +49 (0)51 54 / 82-11 12 Lenze@Lenze.de...

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