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phytron phyMOTION Translation Of The Original Manual

Modular multi-axis controller for stepper motors with internal/external power supply
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phytron
TM
phyMOTION
Modular
Multi-axis Controller for Stepper Motors
with INTernal / EXTernal Power Supply
TRANSLATION OF THE GERMAN ORIGINAL MANUAL
7/2015
Manual MA 1259-A006 EN

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Summary of Contents for phytron phyMOTION

  • Page 1 Modular Multi-axis Controller for Stepper Motors with INTernal / EXTernal Power Supply TRANSLATION OF THE GERMAN ORIGINAL MANUAL 7/2015 Manual MA 1259-A006 EN...
  • Page 2 Fax: +49(0)8142/503-190 In this manual phyMOTION Modular Multi-axis Controller for Stepper Motors (http://www.phytron.eu/phyMOTION) are the descriptions of the features and specifications for the phyMOTION stepper motor controller. Every possible care has been taken to ensure the accuracy of this technical manual. All information contained in this manual is correct to the best of our knowledge and belief but cannot be guaranteed.

  • Page 3: Legal Information

    1 Legal Information This manual: Read this manual very carefully before mounting, installing and operating the device and if necessary further manuals related to this product. Please pay special attention to instructions that are marked as follows: DANGER –...
  • Page 4 Observe the following safety instructions! Qualified personnel WARNING – Serious injury possible! Serious personal injury or serious damage to the machine and drives could be caused by insufficiently trained personnel! Without proper training and qualifications damage to devices and injury might...
  • Page 5 Isolate the power supplies from the mains or remove the appropriate fuses. - All modules must be inserted and screwed into the phyMOTION housing before powering up. If necessary, unoccupied module slots must be covered with the supplied blank front plates.

  • Page 6: Available Phymotion

    2 Available phyMOTION Manuals The following manuals are available for phyMOTION controller, which are referred to in this manual by the following remark: Further manual Detailed information on this subject is in a supporting manual. phyMOTION – Multi-axis Controller for Stepper Motors MA 1259-A00x EN POWM01/POW02/POWM03/POWM04 –...

  • Page 7: Table Of Contents

    6.3.1 with External Supply (EXT) ................34 6.3.2 with Internal Supply (INT) ................35 6.3.3 Further Modules ..................... 36 6.4 Sizing of the Power Supply for phyMOTION with external Supply (EXT) ..38 6.4.1 For Motor Supply ................... 38 6.4.2 For Input/Output Supply ................. 39 6.5 Mains Connection phyMOTION...
  • Page 8 8.1 Condition ......................50 8.2 Testing of the Communication MCM Module – PC ..........50 9 Service and Modular Expansion ................54 9.1 Service for phyMOTION™ with External Supply .......... 55 9.2 Service for phyMOTION™ with Internal Supply ..........55 9.3 Expansion for phyMOTION™...

  • Page 9: Phymotion

    Housing With our phyMOTION™ you have chosen a high quality stepper motor controller concept “made in Germany”. Our phyMOTION™ is designed to merge the worlds of PLC and CNC by combining high-performance components with cost efficient basic functionality – adjustable to your individual requirements. Contrary to PLC systems our phyMOTION™...
  • Page 10 Fig.3 Example 19“ sub rack with integrated power stages and touch panel (INT) MA 1259-A006 EN...

  • Page 11: Application Scenarios And Embedding In Existing Systems

    Application Scenarios and Embedding in Existing Systems There can be many different ways to operate and integrate the phyMOTION into your system architecture: Via PC: As stand-alone unit: As distributed or intelligent I/O (PLC): MA 1259-A006 EN...
  • Page 12 Embedded in a customer’s system: In combination with higher-powered amplifiers: Fig.4 phyMOTION for power stages > 5 A/70 V as in this case, for example, with phytron‘s MCD or a phytron’s SLS sub rack with 8 ZMX 4 MSX power stages MA 1259-A006 EN...
  • Page 13 Power adaptor and power stages are integrated: Fig.5 phyMOTION with power adaptor, touch panel and MSX power stages MA 1259-A006 EN...

  • Page 14: The Basic Functions And Modules At A Glance

    There is a power supply in the module (power supply unit). Modules with a CPU contain intelligent processors to execute all of the sequential programs and enable the phyMOTION to drive in stand- alone mode.
  • Page 15 With the following modules the phyMOTION is tailored to your requirements: Type Description Current Weight [g] consumption (without/with [mA] front panel) Power supply NETM01 230 V / 115 V – from the supply, motor voltage mains and 24 V I/O or...
  • Page 16 Type Description Current Weight [g] consumption (without/with [mA] front panel) Axes I1AM01: Indexer with 170 (5 V) 102 / 116 integrated 3.5 A 30 (EnDat power stage; encoder 5 V) encoder and 10 (24 V) temperature 20 + encoder...
  • Page 17 Type Description Current Weight [g] consumption (without/with [mA] front panel) INAM02: 1-Axis module for 10 A (MSX 71 / 93 MSX power stage power stage) with internal supply 30 (EnDat voltage; encoder 5 V) encoder and 20 + encoder...
  • Page 18 Type Description Current Weight [g] consumption (without/with [mA] front panel) TPM01: Android-based integrated touch panel; mountable on connection side or plain side External touch panel Control by Android- based tablets via Bluetooth interface MA 1259-A006 EN...

  • Page 19: Equipment Rules

    Equipment Rules The following equipment rules are useful for the configuration of your phyMOTION Our personnel will be pleased to advise you on your desired configuration: phone: 0049-8142-503205 POWM01 / POWM02 / POWM03 / POWM04 supply modules Every configuration starts for external supply voltage (EXT): –...
  • Page 20 Alternative configurations By integrating independent backplanes, several autonomous main units with their own host interface each can be built into one housing. This way several phyMOTION™ controllers can be combined using a minimum of space. MA 1259-A006 EN...
  • Page 21 Max. power consumption: 1300 W (up to 100 % overload possible in a short time) The Mains power 230 V or 115 V is supplied via NETM01 and - supplies up to 19 phyMOTION modules. - generates internally the motor voltage 48–120 V and/or 48–70 V and - the 24 V I/O-supply.

  • Page 22: General Technical Data

    5 General Technical Data 5.1 Directives and Standards CE Mark With the declaration of conformity and the CE Mark on the product the manufacturer certifies that the product complies with the requirements of the relevant EC directives. The unit, described here, can be used anywhere in the world.

  • Page 23: Declaration Of Incorporation: Modules Gen. And External Power Supply Ext

    5.2 Declaration of Incorporation: Modules gen. with External Power Supply MA 1259-A006 EN...
  • Page 24 MA 1259-A006 EN...

  • Page 25: Declaration Of Incorporation: Modules With Internal Power Supply Int

    Declaration of Incorporation: Modules with Internal Power Supply MA 1259-A006 EN...
  • Page 26 MA 1259-A006 EN...

  • Page 27: Transport And Storage Information

    The phyMOTION may weigh up to 30 kg, depending on the expansion stage. Foot injuries can occur from dropping the unit. - Make sure that the phyMOTION is securely held at all times. - Wear safety shoes during transport and handling.

  • Page 28: Project Planning

    Foot injuries can occur from dropping the unit. - Make sure that the phyMOTION is securely held at all times. - Take extra care when wall mounting the phyMOTION - Wear safety shoes during transport and handling. Stray light The phyMOTION initialises the installed modules by light transmission.

  • Page 29: Safety Concept

    The phyMOTION is designed for operation in a SELV/PELV system up to 70 V maximum power supply. The insulation of the phyMOTION fulfils the requirements of a basic isolation for non-mains circuits. Thus, power supplies must be used to separate the mains circuit safely from the phyMOTION supply.

  • Page 30: Internal Power Supply (Int)

    Also, devices which are connected to the phyMOTION for controlling or communication (e.g. PCs, etc.) must have a safe isolation from the mains: - Make sure that the devices used to control the phyMOTION fulfil the safety concept SELV / PELV, and ensure safe separation from the mains.
  • Page 31 - Install an emergency stop system in keeping with current technical standards (e.g. European standards EN 60204, EN 418, etc.). WARNING – Serious injury possible! The phyMOTION is not designed for safety operating modes. Thus, safety operating modes such as SafeTorqueOff (STO) from IEC61508-2 cannot be...

  • Page 32: Phymotion

    Power Stages up to 70 V phyMOTION with power stages up to 70 V must be operated by the protective measure PELV acc. to VDE 0100. The phyMOTION has to be grounded and the ‚0 V‘ in the phyMOTION is grounded.

  • Page 33: Phymotion

    6.2.4 phyMOTION with Power Stages up to 120 V phyMOTION with power stages over 70 VDC must be operated according to VDE 0100 part 200 with protection by automatic disconnection. Therefore, the motor, power stage, `0 V` and each equipment have to be grounded: CAUTION –...

  • Page 34: Basic Wiring Of The Phymotion

    (POWM02 and POWM04). The backplane separation is permanent and has to be considered when your phyMOTION™ is configured. 24 V I/O Supply input: In case you want to connect limit switches, inputs or outputs (digital / analogue) to the...

  • Page 35: With Internal Supply (Int)

    “phyMOTION Power Modules POWM01 and POWM02“ 6.3.2 with Internal Supply (INT) Fig.10 phyMOTION wiring with internal power supply (example) Power supply of the phyMOTION From the 230 V or 115 V mains voltage: - the ten phyMOTION modules are supplied.

  • Page 36: Further Modules

    6.3.3 Further Modules HOST interface: Within each system there is at least the POWM01 main feeding module and the MCM01 CPU and host interface module or the MCM02 or the MCM03 module. If you plan to communicate with the system via USB only you have no need for an additional sub module for the MCM.
  • Page 37 Detailed information on this subject is in a supporting manual: “phyMOTION Digital I/O Module DIOM01“ ® „phyMOTION Analogue I/O Modules AIOM01/ AIM01/ AOM01 “ HMI – Human-Machine-Interface: There is a Human-Machine-Interface like the phytron touch panel that can be connected to your phyMOTION MA 1259-A006 EN...

  • Page 38: Tm With External Supply (Ext)

    „Σ P“ is the sum of all power of all connected motors to be supplied by one power supply. Remote power supply units: If the power supply unit is situated far away from the phyMOTION because of installation reasons, ferrites may be needed to suppress line interference.

  • Page 39: For Input/Output Supply

    6.4.2 For Input/Output Supply Limit and reference switches on the axis modules, also analogue or digital inputs and outputs on the corresponding I/O modules are fed by a separate supply voltage. Number of I/Os to be supplied: The inputs for the 24 V I/O supply of the power input modules are designed for 5 A maximum.

  • Page 40: Mains Connection Phymotion

    Mains Connection phyMOTION with Internal Supply (INT) The phyMOTION is supplied via NETM01 module with the 230 V /115 V mains voltage. The module also contains connections for grounding the PE wire for motor voltage higher than 70 V (up to 6 motors).

  • Page 41: Emc Measures

    No “safety loops“. capacitive and inductive interference Connect the shielding of all shielded Reduction of EMC cables to the phyMOTION housing emissions. by the shield contact element (option) to a large area on the front panels. Lay the fieldbus and signal cables Avoidance of mutual spatially separated from each other.

  • Page 42: Shielding

    Motor cables The motor cable is a source of interference and must be positioned with care. Use the cables recommended by phytron. They are tested for EMC safety and are suitable for movement. The motor cable must be connected by a shield contact element at the housing front of...

  • Page 43: Grounding For Motor Voltage > 70V (Int)

    Grounding for Motor Voltage > 70V (INT) The grounding module PEM01 is used for motor voltage >70 V to ground the PE wire (up to 6 motors). Fig.14 Grounding module for motors with motor voltage >70 V MA 1259-A006 EN...

  • Page 44: Installation

    The phyMOTION may weigh up to 30 kg, depending on the expansion stage. Foot injuries can occur from dropping the unit. - Make sure that the phyMOTION is securely held at all times. - Wear safety shoes during transport and handling.

  • Page 45: Housing Types And Dimensions

    CAUTION – Possible damage by ESD! The modules of the phyMOTION consist of sensitive electronic components that can be destroyed by electrostatic discharge voltages. - Always store and transport the single modules in ESD protective packaging - Always handle the components in compliance with the ESD protection measures.
  • Page 46 Fig.16 Bench dimensions Fig.15 Sub rack dimensions Fig.17 Wall dimensions/rack inverse MA 1259-A006 EN...

  • Page 47: Bench

    - Don’t cover the air vents on the device’s top to make sure that emerging heat can escape the housing at any time. 7.2.2 Wall/Rail Mounting for phyMOTION with External Supply - The device needs at least 30mm distance to neighbouring devices. The phyMOTION ’s interfaces are placed at the bottom on the front side.
  • Page 48 Fig.18 Connection side front Fig.19 Plain side front MA 1259-A006 EN...

  • Page 49: Electrical Installation

    Isolate the power supplies from the mains or remove the appropriate fuses. - All modules must be inserted and screwed into the phyMOTION housing before powering up. If necessary, unoccupied module slots must be covered with the supplied blank front plates.

  • Page 50: Commissioning

    8 Commissioning Condition The condition is a fully mechanically and electrically installed phyMOTION and a full installation of the delivered programming software phyLOGIC ToolBox. CAUTION – Possible damage! Some modules are set to a default value on delivery. So e.g., the motor current must be set to the corresponding value (see the motor data from the motor manufacturer).
  • Page 51 ToolBox. Select the controller type and the interface. Save the interface parameters. Further Manual Parameterising and programming of the phyMOTION is described in the programming manual phyLOGIC After the motor currents have been set to suitable values you can test the modules by selecting the menu items Transmission/Direct Mode or Transmission /Operation.
  • Page 52 An icon in the menu bar Transmission/Operation opens the following dialog box which enables you to drive the motor per mouse click. Simply click on one of the buttons e.g. . Direction + means clockwise, as seen looking on the motor shaft.
  • Page 53 CAUTION – Possible damage! For each application, the functional reliability of software products by external factors such as voltage differences or hardware failure, etc. is affected. - To prevent damage due to system error, the user should take appropriate safety measures. These include back-up and shut-down mechanisms.

  • Page 54: Service And Modular Expansion

    Isolate the power supplies from the mains or remove the appropriate fuses. - All modules must be inserted and screwed into the phyMOTION housing before powering up. If necessary, unoccupied module slots must be covered with the supplied blank front plates.

  • Page 55: Service For Phymotion™ With External Supply Ext

    - Loosen the screw on top and the screw on the bottom of the module’s front plate - Pull the card carefully by the handle. - If you want to use the phyMOTION™ after removing a module, the gap has to be covered with a blanking plate before power supply is reconnected and switched - To send a module to phytron use ESD packaging only.

  • Page 56: Expansion For Phymotion™ With External Supply Ext

    - Connect all necessary plugs to the corresponding modules (read the corresponding manual for each module) - Connect the supply voltage to your phyMOTION™’s power feeding modules (‘+24 – 70V’) and (‘+24 V’) - Power up the phyMOTION™...

  • Page 57: Warranty, Disclaimer And Registered Trademarks

    10 Warranty, Disclaimer and Registered Trademarks 10.1 Disclaimer Phytron GmbH has verified the contents of the manual to match with the hardware and software. However, errors and omissions are exempt and Phytron GmbH assumes no responsibility for complete compliance. The information contained in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

  • Page 58: Index

    Index Copyright 2 Mounting 47 EMC 41 Network 12 Expansion 55 EXT 9, 19, 45 PE 43 PELV 32 Functions 14 Protective measure 32 Putting-into service 50 Grounding 43 Service 54, 55 Shield contact element 44 HMI 37 Shielding 42...

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