phytron phyMOTION INAM01.1 Translation Of The Original Manual

Power stage carrier module
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phytron
TM
phyMOTION
Power Stage Carrier Module INAM01.1 and
1-Axis Module INAM02.1
TRANSLATION OF THE GERMAN ORIGINAL MANUAL
7/2015
Manual MA 1275-A004 EN

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  • Page 1 Power Stage Carrier Module INAM01.1 and 1-Axis Module INAM02.1 TRANSLATION OF THE GERMAN ORIGINAL MANUAL 7/2015 Manual MA 1275-A004 EN...
  • Page 2 We appreciate suggestions and criticisms for further improvement. Email address: doku@phytron.de Questions about the use of the product described in the manual that you cannot find answered here, please contact your representative of Phytron (http://www.phytron.de/) in your local agencies. MA 1275-A004 EN...
  • Page 3: Information

    1 Information This manual: Read this manual very carefully before mounting, installing and operating the device and if necessary further manuals related to this product. - Please pay special attention to instructions that are marked as follows: DANGER –...
  • Page 4 Manual INAM01 Observe the following safety instructions! Qualified personnel WARNING – Serious injury possible! Serious personal injury or serious damage to the machine and drives could be caused by insufficiently trained personnel! Without proper training and qualifications damage to devices and injury might result! - Design, installation and operation of systems may only be performed by qualified and trained personnel.
  • Page 5 WARNING – Serious injury from electric shock! If the phyMOTION is not operated with SELV/PELV voltages, the risk of dangerous voltages may be on the device. Touching these components carrying high voltages can cause serious injury or death from electric shock: - Always observe the safety concept SELV / PELV to ensure safe insulation and separation of low voltage supplies from the mains.
  • Page 6: Table Of Contents

    Manual INAM01 2 Contents 1 Information ......................... 3 2 Contents ........................6 3 INAM Module Overview ..................... 7 4 Technical Data ......................9 4.1 Declaration of Conformity: Modules gen. & External Supply ......9 4.2 Declaration of Conformity: Modules with Internal Supply ......
  • Page 7: Inam Module Overview

    3 INAM Module Overview INAM stands for internal Amplifier (Power Stage) module. INAM01 is a carrier board for stepper motor power stages (up to 5 A max.) or the APS01 power stage (as a sub module). INAM02 is PEAK a 1-axis module for the integrated MSX power stage (up to 15 A max.).
  • Page 8 Manual INAM01 / INAM02 Ordering code of the 1 axis stepper motor drive module (INAM01): Ordering code (example): INAM01-ECES01-PTS01: 1 axis stepper motor drive module with integrated encoder and Pt sensor Ordering code of the 1 axis stepper motor drive module (INAM02): Ordering code (example): INAM02-MSX-ECAS01-PTS01: Module with connected MSX power stage, integrated encoder and Pt sensor...
  • Page 9: Technical Data

    4 Technical Data 4.1 Declaration of Conformity: Modules gen. & External Supply MA 1275-A004 EN...
  • Page 10 Manual INAM01 / INAM02 MA 1275-A004 EN...
  • Page 11: Declaration Of Conformity: Modules With Internal Supply Int

    4.2 Declaration of Conformity: Modules with Internal Supply MA 1275-A004 EN...
  • Page 12 Manual INAM01 / INAM02 MA 1275-A004 EN...
  • Page 13: Mechanical Data

    4.3 Mechanical Data Dimensions 100 x 100 mm (without front panel) Weight INAM01: 94 g / 71 g (without / with font panel) INAM02: 75 g / 52 g (without / with font panel) Mounting Plug-in module into the modular stepper motor controller...
  • Page 14: Features

    Manual INAM01 / INAM02 4.4 Features Performance Characteristics Stepper motor Suitable for bipolar control of 2 phase stepper motors with 4, (6) or 8 lead wiring Superior controller Modular phyMOTION controller Supply voltage with APS 24…70 V Nominal voltage: 70 V with MSX 70…120 V Nominal voltage: 120 V...
  • Page 15 Cable length – digital inputs 30 m; if longer (100 m max.) use shielded cable and contact shield close to the controller. Diagnostics Possibility for connection via 2 signal cables with 3.3 V logic level: LED1: power stage ready...
  • Page 16: Functions

    Manual INAM01 / INAM02 4.5 Functions INAM01: Integrated APS power stage with encoder and temperature module as option INAM02: Connected MSX power stage with encoder and temperature module as option • Relative and absolute positioning • Reference movements/ speed mode •...
  • Page 17: Installation

    5 Installation Phytron always delivers the phyMOTION™ completely assembled in order to make sure you can start with the installation and the wiring right away. Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors”...
  • Page 18: Inam02

    As soon as the module’s front plate contacts the housing’s frame the module is integrated properly and can be fixed with two electro-conductive bolts. Now you can start with the electrical installation. 5.1.2 INAM02 The INAM02 module is only installed in phytron’s plant. MA 1275-A004 EN...
  • Page 19: Electrical Installation

    5.2 Electrical Installation Ensure sufficient bending radius of the cables during installation. Do not lay the cables in tension or bend them. We recommend labeling the mating connectors to prevent interchanging the connectors. If all the connections are made, the last step is to plug in the power supply to the mains.
  • Page 20: Pin Assignment

    Manual INAM01 / INAM02 5.2.2 Pin Assignment In the following the pin assignment: Fig. 2: Pin assignment INAM01 / INAM02 Use the specified mating connectors for wiring. CAUTION – Possible damage! Damage of the module by wrong connection. - Do not exchange the 10-pin connector for limit switches with the 10-pin connector for the encoder evaluation.
  • Page 21: Stepper Motor Connection X5

    5.2.3 Stepper Motor Connection X5 Stepper motors with the INAM01 module can be driven with 0.1 to 5 A phase current at max. PEAK 70 V , with the INAM02 module motors up to 15.4 A phase current at max.
  • Page 22 Manual INAM01 / INAM02 Stepper motors with 8 leads can be connected with the windings wired in parallel (1) or series (2). For 6 lead stepper motors, wiring scheme (3) with series windings is recommended. If wiring scheme (3) cannot be used because of the motor construction, the motor may be operated with only two of the four windings energized according to wiring scheme (4).
  • Page 23 If motor voltage >70 V: all equipment must be grounded! WARNING – Serious injury from electric shock! If the phyMOTIONTM is not operated with SELV/PELV voltages, the risk of dangerous voltages may be on the device. Touching these components...
  • Page 24 Manual INAM01 / INAM02 For stepper motor grounding the PE wire is connected to the PE clamp of the PEM01 module or the NETM01 module. Fig. 4: PE connection for 5-wire motor cable by the PEM01 module MA 1275-A004 EN...
  • Page 25 Fig. 5: PE connection for 5-wire motor cable by the NETM01 module MA 1275-A004 EN...
  • Page 26: Limit Switch Connection X2

    Manual INAM01 / INAM02 5.2.4 Limit Switch Connection X2 Fig. 6: Pin assignment of the limit switches Fig. 7: Input wiring The module is designed for connection of up to three limit switches type PNP-NOC/NCC. A limit switch is determined for monitoring the movement in the + direction (limit switch +), the second in the –...
  • Page 27: Option: Encoder Connection X1

    5.2.5 Option: Encoder Connection X1 Fig. 8: Pin assignment of the encoder • Suitable encoder types depend on the selected evaluation module (ECES01/ECAS01): – differential incremental encoder with quadrature signals (ECAS01/ECES01) – Absolute encoder according to the SSI standard (ECAS01/ECES01) –...
  • Page 28 Manual INAM01 / INAM02 Wiring of the encoder Fig. 9: Wiring: SSI/Quadrature Fig. 10: Wiring: EnDat encoder MA 1275-A004 EN...
  • Page 29 Optional accessories: adapter cable for EnDat encoder Fig. 11: Adapter cable (ID no 10014905) MA 1275-A004 EN...
  • Page 30: Option: Resolver, Lvdt Or Rvdt Connection X1

    Manual INAM01 / INAM02 5.2.6 Option: Resolver, LVDT or RVDT Connection X1 Characteristics - Excitation amplitude: 5 to 10 V r.m.s - Excitation frequency: 10 kHz - Excitation current: up to 150 mA - Resolution: up to 8 arcmin (8/4096 increments/rev.) Fig.
  • Page 31 Operating mode: Resolver Excitation amplitude r.m.s Ratio: SYNC-Slave: deactivated Operating modes of the encoders Resolver Fig. 2: Resolver wiring 4-wire-LVDT MA 1275-A004 EN...
  • Page 32 Manual INAM01 / INAM02 Fig. 3: 4-wire-LVDT/RVDT wiring (full bridge) Fig. 4: 4-wire-LVDT/RVDT-wiring (half bridge) MA 1275-A004 EN...
  • Page 33 5/6-wire-LVDT Fig. 5: 5-wire-LVDT/RVDT-wiring Fig. 6: 6-wire-LVDT/RVDT-wiring MA 1275-A004 EN...
  • Page 34 Manual INAM01 / INAM02 MA 1275-A004 EN...
  • Page 35 Synchronisation Fig. 7: Synchronisation wiring MA 1275-A004 EN...
  • Page 36: Option: Motor Temperature Sensor Connection X3/X4

    Depending on the selected evaluation module (KTS01 or PTS01) thermal elements type K or platinum sensors PT100 can be used. The insulated temperature sensor in phytron motors is integrated in the motor windings. The response time is very short, compared to temperature sensors mounted outside the motor housing.
  • Page 37 Fig. 9: Sample form MA 1275-A004 EN...
  • Page 38 Manual INAM01 / INAM02 An accurate temperature can only be measured when the temperature at the reference junction (connector) is exactly known. This is not possible by the connection construction and und can cause indeterminate deviations of the temperature values. Software evaluation of the measuring values from -180 °C to +260 °C.
  • Page 39: Commissioning

    6 Commissioning Please read the manual for basic commissioning information of the INAM01 module: Further manual Detailed information on this subject is in a supporting manual: “phyMOTION Modular Multi-axis Controller for Stepper Motors” The programming environment phyLOGIC ToolBox is explained in the following manual:...
  • Page 40: Diagnostics By The Leds

    Manual INAM01 / INAM02 6.1 Diagnostics by the LEDs The LEDs indicate the status and error of the INAM01 module by colours and blinking: LEDs left right no logic power available Power stage not ready green logic power ready Power stage ready orange –...
  • Page 41: Parameterising The Module

    6.2 Parameterising the Module When using encoders, the corresponding phyLOGIC parameters P34 to P39 should be checked and set. For the power stage settings use the parameters P43 to P45. For a general overview of the parameters: Further manual Detailed information on this subject is in a supporting manual: “phyLOGIC...
  • Page 42: Principles Of Positioning

    Manual INAM01 / INAM02 7 Principles of Positioning Further manual Detailed information on this subject is in a supporting manual: “Principles of Positioning of the Stepper Motor Controllers“ MA 1275-A004 EN...
  • Page 43: Service

    - To send a module to phytron use ESD packaging only. The INAM02 module can only be replaced in the phytron’s plant. For this, the entire phyMOTION device must be sent. MA 1275-A004 EN...
  • Page 44: Warranty, Disclaimer And Registered Trademarks

    9 Warranty, Disclaimer and Registered Trademarks Disclaimer Phytron GmbH has verified the contents of the manual to match with the hardware and software. However, errors and omissions are exempt and Phytron GmbH assumes no responsibility for complete compliance. The information contained in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.
  • Page 45: Index

    Index Cable 14 NETM01 25 Copyright 2 Nominal voltage 14 Error detection 15 Outputs 15 Functions 16 PE 24 PE clamp 24 PEM01 24 Grounding 24 Resolution 14 Resolver 30 Inductance 22 Inputs 15 Installation 17, 19 Sensor 38...

This manual is also suitable for:

Phymotion inam02.1

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