Nexen AIR CHAMP FMCB Series User Manual

Nexen AIR CHAMP FMCB Series User Manual

Metric flange mounted clutch-brake

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FORM NO. L-20179-F-1002
DIST. AUTORIZADO
Metric Flange Mounted Clutch-Brake
FMCB: 130-19, 130-24, 7-28, 7-38, 8-38, and 8-42
Visit www.nexengroup.com for translations of this user manual.
Visite www.nexengroup.com para ver traducciones de este manual del usuario.
Consulter www.nexengroup.com pour toute traduction de ce présent manuel.
Besuchen Sie bitte www.nexengroup.com f
®
MEX (55) 53 63 23 31
MTY (81) 83 54 10 18
QRO (442) 1 95 72 60
ventas@industrialmagza.com
r die Üzbersetzung dieser Gebrauchsanweisung.
Ü
FORM NO. L-20179-F-1002
1

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  • Page 1 ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO Metric Flange Mounted Clutch-Brake FMCB: 130-19, 130-24, 7-28, 7-38, 8-38, and 8-42 Visit www.nexengroup.com for translations of this user manual. Visite www.nexengroup.com para ver traducciones de este manual del usuario.
  • Page 2 DIST. AUTORIZADO In accordance with Nexen’s established policy of constant product improvement, the specifications contained in this manual are subject to change without notice. Technical data listed in this manual are based on the latest information available at the time of printing and are also subject to change without notice.
  • Page 3: Table Of Contents

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO Table of Contents Installation ---------------------------------------------------------------------------------------------------------------------------------------- 4 Air Connections --------------------------------------------------------------------------------------------------------------------------------- 5 Lubrication----------------------------------------------------------------------------------------------------------------------------------------- 6 Troubleshooting --------------------------------------------------------------------------------------------------------------------------------- 7 Parts Replacement Friction Facings FMCB 130-19, and 130-24 ---------------------------------------------------------------------------------------------------- 8 FMCB 7-28, 7-38, 8-38, and 8-42 ------------------------------------------------------------------------------------------- 9 Housing Bearing...
  • Page 4: Installation

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO INSTALLATION MOUNTED ON THE SHAFT END OF A MOTOR Set Screw (Item 27 or 35) FMCB 1. Insert the customer supplied key into the motor shaft keyway (See Figure 1).
  • Page 5: Air Connections

    AIR CONNECTIONS NOTE: For quick response, Nexen recommends a quick exhaust valve and short air lines between the Control Valves and the FMCB. Align the air inlet ports to a down position to allow condensation to drain out of the air chambers.
  • Page 6: Lubrication

    Synthetic lubricants are not recommended. LUBRICATOR DRIP RATE SETTINGS NOTE: These settings are for Nexen supplied lubrica- tors. If you are not using a Nexen lubricator, calibra- tion must replicate the following procedure. 1. Close and disconnect the air line from the unit.
  • Page 7: Troubleshooting

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO TROUBLESHOOTING f l a i t c n i t r i a l o r f l a i t c .
  • Page 8: Parts Replacement

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT NOTE: The following sections are arranged by model. Verify that you are in the correct section for your model. FRICTION FACINGS FMCB 130-19 AND 130-24 Socket Head Cap...
  • Page 9: Fmcb 7-28, 7-38, 8-38, And 8-42

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPACEMENT (FRICTION FACINGS) FMCB 7-28, 7-38, 8-38, AND 8-42 Socket Head Cap Screw (Item 8 or 15) NOTE: If an Input Unit is installed on the FMCB, it must be removed before servicing the FMCB.
  • Page 10: Fmcb 130-19 And 130-24

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (HOUSING BEARING) NOTE: The following sections are arranged by model. Verify that you are in the correct section for your model. 6.
  • Page 11: Fmcb 7-28, 7-38, 8-38, And 8-42

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (FEMALE PILOT BEARING) FMCB 7-28, 7-38, 8-38, AND 8-42 1. Remove the four Socket Head Cap Screws (Item 8) 6.
  • Page 12: Fmcb 130-19 And 130-24

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (PISTON BEARING AND O-RING SEALS) NOTE: The following sections are arranged by model. Verify that you are in the correct section for your model. FMCB 130-19 AND 130-24 1.
  • Page 13: Male Pilot Bearings And O-Ring Seals

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (MALE PILOT BEARING AND O-RING SEALS) FMCB 130-19 AND 130-24 1. Remove the old O-ring Seals (Items 21 and 22) 9.
  • Page 14: Fmcb 7-28, 8-38, And 8-42

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (MALE PILOT BEARING AND O-RING SEALS) FMCB 7-28, 8-38, AND 8-42 8/15 8/15 8/15 8/15 8/15 NOTE: On Model 7-28, the Socket Head Cap Screws are Item 8.
  • Page 15 ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO ® 19. Support the inner race of the Bearing (Item 2 or 18) 26. Apply a drop of Loctite 242 to the threads of the and press the Splined Disc (Item 9) into the Bearing Socket Head Cap Screws (Item 8 or 26) (See...
  • Page 16: Fmcb 7-38

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO 11. While supporting both the Stub Shaft and Male T T T T T able 3 able 3 able 3 able 3 able 3...
  • Page 17 ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO 5. Remove the Cylinder (Item 22) from the Air Chamber (Item 14) (See Figure 20). WARNING Always wear safety goggles when working with spring or tension loaded...
  • Page 18 ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (MALE PILOT BEARINGS) 9. Reinstall the first Retaining Ring (Item 32) onto the FMCB 7-38 Stub Shaft (Item 31) (See Figure 21). WARNING 10.
  • Page 19: Input Unit

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (INPUT UNIT) NOTE: The following sections are arranged by model. Verify that you are in teh correct section for your model. FMCB130-19 AND 130-24 NOTE: Loosen the Set Screw (Item 27) one full turn to release the Input Unit Shaft from the FMCB.
  • Page 20: Fmcb 7-28, 7-38, 8-38, And 8-42

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS REPLACEMENT (INPUT UNIT) FMCB 7-28, 7-38, 8-38, AND 8-42 NOTE: Loosen the Set Screw (Item 35) one full turn to release the Input Unit Shaft from the FMCB.
  • Page 21: Replacement Parts

    DIST. AUTORIZADO REPLACEMENT PARTS The item or balloon number for all Nexen products is used for part identification on all product parts lists, product price lists, unit assembly drawings, bills of materials, and instruction manuals. When ordering replacement parts, specify model designation, item number, part description, and quantity. Purchase replacement parts through your local Nexen Distributor.
  • Page 22: Fmcb 130-19 And 130-24

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO PARTS LIST (FMCB) FMCB 130-19 AND 130-24 Figure 26 Figure 26 Figure 26 Figure 26 Figure 26 n i r n i r t s i n I (...
  • Page 23: Fmcb 7-28

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO FMCB 7-28 Figure 27 Figure 27 Figure 27 Figure 27 Figure 27 t o l t s i n i r n i r n I (...
  • Page 24: Fmcb 7-38

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO FMCB 7-38 Figure 28 Figure 28 Figure 28 Figure 28 Figure 28 t o l n I ( ) .
  • Page 25: Fmcb 8-38

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO FMCB 8-38 Figure 29 Figure 29 Figure 29 Figure 29 Figure 29 t o l n i r n i r t s i n I (...
  • Page 26: Fmcb 8-42

    ® MEX (55) 53 63 23 31 MTY (81) 83 54 10 18 QRO (442) 1 95 72 60 ventas@industrialmagza.com DIST. AUTORIZADO FMCB 8-42 Figure 3 Figure 3 Figure 3 Figure 3 Figure 30 0 0 0 0 t o l t s i n i r n i r...
  • Page 27: Warranties

    Buyer shall be obligated to pay or which Buyer may incur based upon, related to or arising out of its contracts with its customers or other third parties. In no event shall Nexen be liable for any amount of damages in excess of amounts paid by Buyer for Products or services as to which a breach of contract has been determined to exist.

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