Mainshaft Assembly Clearance Inspection - Honda Accord 2008 Manual

Manual Transmission
Mainshaft Assembly Clearance Inspection
1. S u p p o r t t h e b e a r i n g i n n e r r a c e w i t h a n a p p r o p r i a t e
s i z e d s o c k e t ( A ) , a n d p u s h d o w n o n t h e m a i n s h a f t
( B ) .
2. M e a s u r e t h e c l e a r a n c e b e t w e e n 2 n d g e a r (C) a n d
3 r d g e a r (D) w i t h a f e e l e r g a u g e (E).
• If t h e c l e a r a n c e e x c e e d s t h e s e r v i c e l i m i t , g o t o
s t e p 3.
• If t h e c l e a r a n c e is w i t h i n t h e s e r v i c e l i m i t , g o t o
s t e p 4 .
S t a n d a r d : 0 . 0 6 — 0 . 1 9 m m ( 0 . 0 0 2 — 0 . 0 0 7 in.)
S e r v i c e L i m i t : 0.3 m m (0.01 in.)
3. M e a s u r e t h e t h i c k n e s s o f 3 r d g e a r .
• If t h e t h i c k n e s s is l e s s t h a n t h e s e r v i c e l i m i t ,
r e p l a c e 3 r d g e a r .
* If t h e t h i c k n e s s is w i t h i n t h e s e r v i c e l i m i t , r e p l a c e
t h e 3 r d / 4 t h s y n c h r o h u b a n d 3 r d / 4 t h s y n c h r o
s l e e v e a s a s e t .
S t a n d a r d : 2 3 . 8 9 - 2 3 . 9 7 m m (0.941 - 0 . 9 4 4 in.)
S e r v i c e L i m i t : 2 3 . 8 m m (0.94 in.)
4. M e a s u r e t h e c l e a r a n c e b e t w e e n 4 t h g e a r ( A ) a n d
t h e d i s t a n c e c o l l a r (B) w i t h a d i a l i n d i c a t o r (C).
* If t h e c l e a r a n c e e x c e e d s t h e s e r v i c e l i m i t , g o t o
s t e p 5.
• If t h e c l e a r a n c e is w i t h i n t h e s e r v i c e l i m i t , g o t o
s t e p 7.
S t a n d a r d : 0 . 0 6 — 0 . 1 9 m m ( 0 . 0 0 2 — 0 . 0 0 7 in.)
S e r v i c e L i m i t : 0.3 m m (0.01 in.)
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