Related Manuals for Smithco Sprayer Star 3180 SmarTrax MD
Summary of Contents for Smithco Sprayer Star 3180 SmarTrax MD
- Page 1 Smithco Sprayer Star 3180 SmarTrax™ MD Installation Manual P/N 016-9002-003 Rev A 04/16 E23082 Copyright 2014, 2016...
- Page 2 Disclaimer While every effort has been made to ensure the accuracy of this document, Raven Industries assumes no responsibility for omissions and errors. Nor is any liability assumed for damages resulting from the use of information contained herein. Raven Industries shall not be responsible or liable for incidental or consequential damages or a loss of anticipated benefits or profits, work stoppage or loss, or impairment of data arising out of the use, or inability to use, this system or any of its components.
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Page 3: Table Of Contents
Table of Contents Chapter 1 Important Safety Information..........1 Electrical Safety ........................2 Chapter 2 Introduction................3 Preparing for Installation ......................4 Recommendations ......................4 Point of Reference ....................... 4 Updates ............................. 4 Kit Contents ..........................5 Chapter 3 Mechanical Drive Installation ..........9 Disassemble the Mechanical Drive Spline Assembly .............. - Page 4 Table of Contents Smithco Spray Star 3180 SmarTrax™ MD Installation Manual...
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Page 5: Important Safety Information
I mportant Safety CHAPTER C h a p t e r 1 Information NOTICE Read this manual and the operation and safety instructions included with your implement and/or controller carefully before installing the SmarTrax™ MD system. • Follow all safety information presented within this manual. •... -
Page 6: Electrical Safety
Always verify that the power leads are connected to the correct polarity as marked. Reversing the power leads could cause severe damage to the equipment. • Ensure that the power cable is the last cable to be connected. Smithco Spray Star 3180 SmarTrax™ MD Installation Manual... -
Page 7: Introduction
SmarTrax MD Calibration & Operation Manual (P/N 016-5030-020) for assistance with calibrating the software and using the SmarTrax MD system. This manual applies to the following machines: MAKE: Smithco MODEL: Spray Star 3180 Spray Star 3180 FIGURE 1. -
Page 8: Preparing For Installation
To serve you best, please send an email with the following information to techwriting@ravenind.com -Smithco Spray Star 3180 SmarTrax™ MD Installation Manual -Manual No. 016-9002-003 Rev. A -Any comments or feedback (include chapter or page numbers if applicable). -
Page 9: Kit Contents
SmarTrax MD Installation Kit (P/N 117-9002-003) TABLE 1. Picture Item Description Part Number Qty. Manual - Smithco Spray Star 3180 SmarTrax Not Pictured 016-9002-003 MD Installation Manual Assembly - Ring Gear 063-4001-011 Assembly - Spline Adapter... - Page 10 Item Description Part Number Qty. Manual - SmarTrax MD Calibration & Not Pictured 016-5030-020 Operation Assembly - SmarTrax MD Mechanical Drive 063-4001-010 Unit Node - SmarTrax MD 063-4001-013 Pin - Anti-Rotation 107-4001-004 Smithco Spray Star 3180 SmarTrax™ MD Installation Manual...
- Page 11 Introduction SmarTrax MD Controller Kit (P/N 117-5030-020) TABLE 2. Picture Item Description Part Number Qty. Cable - SmarTrax MD Node Harness 115-4001-157 Switch - Foot 063-0173-593 Manual No. 016-9002-003 Rev. A...
- Page 12 Chapter 2 Smithco Spray Star 3180 SmarTrax™ MD Installation Manual...
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Page 13: Mechanical Drive Installation
M echanical Drive CHAPTER C h a p t e r 3 Installation Disassemble the Mechanical Drive Spline Assembly Spline Assembly Disassembled FIGURE 1. Washer Female Spline Adapter Bolts Male Spline Adapter Locate the spline adapter assembly (P/N 063-4001-021). Disassemble the spline adapter assembly as shown in Figure 1 above. Remove the Steering Wheel Note: The steps in this section require use of a steering wheel puller (not supplied). - Page 14 Using the steering wheel puller, remove the steering wheel from the steering column. Note: The machine’s Woodruff key will come loose from the steering column. Keep the Woodruff key for future use. Smithco Spray Star 3180 SmarTrax™ MD Installation Manual...
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Page 15: Install The Anti-Rotation Bracket
Mechanical Drive Installation Boot Removed from Steering Column FIGURE 4. Remove the boot covering the steering column. Install the Anti-Rotation Bracket Note: The appearance of the supplied anti-rotation bracket may vary from the images contained in this manual. However, the installation instructions remain the same. Anti-Rotation Bracket Installed FIGURE 5. -
Page 16: Install The Spline And Ring Gear Assemblies
Install the Woodruff key that was removed during the steering wheel removal into the slot in the female spline adapter. Install the machine’s steering wheel nut that was removed during the steering wheel removal. Smithco Spray Star 3180 SmarTrax™ MD Installation Manual... - Page 17 Mechanical Drive Installation Ring Gear Assembly Installed FIGURE 8. Place the ring gear assembly (P/N 063-4001-011) over the female spline adapter with the V-ring facing down and the holes in the ring gear aligned with the holes in the female spline adapter. Male Spline Adapter Installed FIGURE 9.
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Page 18: Reinstall The Steering Wheel
Depending on the machine’s configuration, it may be necessary to install the anti-rotation pin in the mechanical drive’s casing after the mechanical drive is installed instead of before as indicated in the instructions below. Smithco Spray Star 3180 SmarTrax™ MD Installation Manual... - Page 19 Mechanical Drive Installation Anti-Rotation Pin Installation Locations FIGURE 12. Anti-Rotation Brackets Anti-Rotation Brackets Installed on Right Side of Installed on Left Side of Steering Column Steering Column Determine the anti-rotation pin (P/N 107-4001-004) installation location on the mechanical drive (P/N 063- 4001-010) based on the anti-rotation bracket installation location.
- Page 20 Install the mechanical drive around the installed ring gear assembly, closing it firmly until the latch on the casing is securely locked. Tighten all nuts to ensure the anti-rotation bracket assembly is installed securely. Smithco Spray Star 3180 SmarTrax™ MD Installation Manual...
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Page 21: Node And Wiring Installation
N ode and Wiring CHAPTER C h a p t e r 4 Installation Install the SmarTrax MD Node Node Mounting Locations Node Mounting FIGURE 1. Direction Arrows Any two arrows must be parallel with level ground Mounting Tabs When choosing the location for the SmarTrax MD node, consider the following points: •... -
Page 22: Mount The Smartrax Md Node
FIGURE 3. Install the node mounting bracket (P/N 107-0172-084) on the cross-beam using a 2-1/16” W x 3” L x 3/8” thread U-bolt (P/N 107-0171-609) and two 3/8”-16 flanged lock nuts (P/N 312-1001-167). Smithco Spray Star 3180 SmarTrax™ MD Installation Manual... -
Page 23: Install The Foot Switch
Node and Wiring Installation Node Installed FIGURE 4. Secure the node (P/N 063-4001-013) to the node mounting bracket using three 3/8”-16 flanged lock nuts (P/N 312-1001-167). Install the Foot Switch Foot Switch Installed FIGURE 5. Select a suitable location for the foot switch (P/N 016-0173-593) to be installed. Note: The foot switch should be installed in a location where the operator has easy access to it and is able to fully press the pedal. -
Page 24: Install The Node Harness
Connect the 8-pin Deutsch connector from the node harness into the 8-pin port of the mechanical drive (P/N 063-4001-010). Ensure the terminator (P/N 063-0172-369) supplied with the node harness is securely installed on the remaining 4-pin Deutsch connector. Smithco Spray Star 3180 SmarTrax™ MD Installation Manual... -
Page 25: Install The Chassis Cable - Smartrax Md-Only Systems (If Applicable)
Node and Wiring Installation Install the Chassis Cable - SmarTrax MD- Only Systems (If Applicable) If the machine does not contain an existing chassis power system (such as AutoBoom, product control, etc.), it is necessary to install the chassis power cable to operate the SmarTrax MD system. If a CAN system already exists on the machine, refer to , Connect SmarTrax MD to an Existing Chassis Cable (If Applicable) below to connect power to the SmarTrax MD system. - Page 26 Chapter 4 Smithco Spray Star 3180 SmarTrax™ MD Installation Manual...
- Page 27 Index Important Safety Information Electrical Safety 2 Introduction Kit Contents 5 Preparing for Installation 4 Point of Reference 4 Recommendations 4 Updates 4 Kit Contents Mechanical Drive Installation Disassembling the Mechanical Drive Spline Assembly 9 Installing the Anti-Rotation Bracket 11 Installing the Mechanical Drive 14 Installing the Spline and Ring Gear Assemblies 12 Reinstalling the Steering Wheel 14...
- Page 28 Index Smithco Spray Star 3180 SmarTrax™ MD Installation Manual...
- Page 29 Limited Warranty What Does this Warranty Cover? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. How Long is the Coverage Period? Raven Applied Technology products are covered by this warranty for 12 months from the date of retail sale.
- Page 30 Extended Warranty What Does this Warranty Cover? This warranty covers all defects in workmanship or materials in your Raven Applied Technology Division product under normal use, maintenance, and service when used for intended purpose. Do I Need to Register My Product to Qualify for the Extended Warranty? Yes.
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