Superabrasive Lavina 32G -X User Manual
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Superabrasive Lavina 32G -X User Manual

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LAVINA
32G -X User Manual
®
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us

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Summary of Contents for Superabrasive Lavina 32G -X

  • Page 1 LAVINA 32G -X User Manual ® Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...
  • Page 2 ® Owner’s Manual – Lavina Superabrasive 32G-X/GTX 07/2019...

  • Page 3: Warranty And Returns

    WARRANTY POLICY FOR LAVINA X MACHINES A warranty card must be submitted to Superabrasive within 30 days of purchase in order for the foregoing warranty to apply. You can either mail a hard copy of the warranty card or submit it electronically - see page 2.

  • Page 4: Table Of Contents

    ® Owner’s Manual – Lavina Superabrasive 32G-X/GTX 07/2019 Electrical System..................22 WARRANTY AND RETURNS ..............3 Mechanical Parts ..................22 1. GENERAL INFORMATION ..............5 Electrical schemes with Kawasaki Engine ..........23 Manufacturer ................... 5 8. TROUBLESHOOTING ................24 General Description ................. 5 Index of Problems and Solutions ............

  • Page 5: General Information

    Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to work more efficiently.

  • Page 6: Environmental Conditions

    The data on the label provides the correct voltage, kW and RPM (needed for operational purposes); Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1-800-987-8403 or visit us at www.superabrasive.com...

  • Page 7: Safety Istructions

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 2. SAFETY ISTRUCTIONS RECOMMENDED USE Tangling up Risks wearing inappropriate ® Lavina 32G-X machine is designed working clothes manufactured to grind and polish concrete, terrazzo and Training Risks due to lack of operational training natural stone floors.

  • Page 8: Hazard Communication

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 Environmental Solutions suggests usage when occupancy HAZARD COMMUNICATION of a given work area is minimal.  A Material Safety Data Sheet for propane CARB / EPA California Resource Board (CARB)

  • Page 9: Operating Machine

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 OPERATING MACHINE DRAGER Model 190: Manufactured by National Never work with the machine without visual contact with Drager. SENSIDYNE gas sampling system with YB-11038 Never run the machine when you are situated between...

  • Page 10: Refuelling Cylinders

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 Vapor draw cabinet may be located next to the building but with at The liquid draw cylinder is used on larger least five feet (1.5 m) of space between the cabinet and vehicles like forklifts.

  • Page 11: Handling And Transportation

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 3. HANDLING AND TRANSPORTATION POSITIONING THE HANDLE Figure 3.2 Figure 3.1 Figure 3.3 USING THE STEERING BRACKET By loosening the swivel bolt (Fig. 3.1-2), one can turn the steering bracket (Fig.

  • Page 12: Lifting

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 LIFTING Lifting the machine by crane is possible by using the hoisting ring mounted on the carriage (see Fig.3.12). Do not lift any other loads on the machine. Always use hoisting equipment rated for 600 kg (1300 lbs).

  • Page 13: Operation

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 4. OPERATION Figure 4.2 Figure 4.1 Figure 4.3 Figure 4.4 PRELIMINARY CONTROLS Inspect the working area as explained in the safety instructions. For wet use, fill in the water tank. Connect the vacuum extractor and ensure that the vacuum hose is clear and it will follow the machine easily.

  • Page 14: Adjusting And Mounting Tools

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 ADJUSTING AND MOUNTING TOOLS The Holder A41 in the LAVINA® X can work with either 3 or 6 rubber buffers, which will alter its elasticity (3 will be more flexible than 6).

  • Page 15: Control Board

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 CONTROL BOARD engine tools 1 Start/Stop Engine switch Turn key 2000 fully to the right (make contact) to ignite the engine. Fully to the left will arrest the 2100 engine.
  • Page 16 ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 FUEL-MINDER USER MANUAL The SM40 Fuel-Minder is a high-performance, digital fuel control system featuring closed loop feedback, fuel lock-off capability, emissions safety warnings with shutdown, and an LCD screen for user interface. The system is highly responsive to changes in engine load, providing optimum the air- to-fuel ratio regardless of operating conditions.
  • Page 17 Password required if set. Factory Unlock- This option is only used by SuperAbrasive and requires a factory assigned pin number to activate. Tach Settings- This allows you to adjust the tachometer for a carbureted or fuel injected engine. It should come pre-set...

  • Page 18: Starting The Machine

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 Equipment Hours- This displays the total number of hours on your equipment and is non-resettable. Date of Purchase- This can be used by the user or dealer to record the equipment purchase date. To enter the date, hold SELECT for 2 seconds;...

  • Page 19: Tools And Accessories

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 5. TOOLS AND ACCESSORIES TOOL HOLDER KEY The tool holder key (Fig. 5.1) is used for adjusting, mounting and dismounting of the tools. Always use the key for mounting. Item number is A03.00.00.00 Figure 5.1...

  • Page 20: Popular Tools

    Available in a variety of sizes, they are great for daily use. When used wet, they require only water (no wax or chemicals needed), making them a very environmentally‐friendly solution for maintaining floors. Use Only Superabrasive’s Recommended Tools. For More Tooling Options, Visit www.superabrasive.com...

  • Page 21: Maintenance And Inspection

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 7. MAINTENANCE AND INSPECTION REMARK Tampering w/Emission Control System Prohibited Federal law and California State law prohibits the following acts or the causing thereof: (1) the removal or rendering inoperative by any person other than far purposes of maintenance, repair, or replacement, of any device or element at...

  • Page 22: Check Every 400 Working Hours

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 Return machine to authorized service center for overall checkup of the Engine. For Propane safety, have the machine serviced by a Certified Technician, including emission check. CHECK EVERY 400 WORKING HOURS In addition to checks made every 200 working hours, replace sealer and V-rings as described in chapter “DISMOUNTING TOOL HOLDERS TO CHANGE V-RINGS AND FELT-RINGS”.

  • Page 23: Electrical Schemes With Kawasaki Engine

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 ELECTRICAL SCHEMES WITH KAWASAKI ENGINE ELECTRICAL SCHEMES WITH KAWASAKI ENGINE AND DIGITAL FUEL CONTROL SYSTEM...

  • Page 24: Troubleshooting

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 8. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS 8.1 ENGINE When troubles occur, be sure to check the simple causes which may at first seem too obvious to be considered. For example, a starting problem could be caused by fuel starvation due to an empty propane cylinder or an unopened service valve.
  • Page 25 ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 Figure 8.3.7 Figure 8.3.5 Figure 8.3.6 Figure 8.3.4 Pull the connector of the battery (Fig. 8.3.2), pull out the propane hose (Fig. 8.3.3), pull out the connectors of the LP Fuel Lockoff valve (Fig. 8.3.4).

  • Page 26: Dismounting/Mounting The Engine And Change Belt

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 8.4 DISMOUNTING/MOUNTING THE ENGINE AND CHANGE BELT Separate the head from the carriage (see previous chapter). Remove the front and back belt protectors (Fig. 8.4.1-7) (Fig. 8.4.1-6). Loosen the motor base plate (Fig. 8.4.2_5) and release the tensioner assembly (Fig.

  • Page 27: Dismouting Tool Holders To Changing V-Rings And Felt Rings

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 8.6 DISMOUTING TOOL HOLDERS TO CHANGING V-RINGS AND FELT RINGS Figure 8.6.1 Figure 8.6.2 Figure 8.6.3 Figure 8.6.4 Figure 8.6.5 Figure 8.6.6 Figure 8.6.7 Figure 8.6.8 To check or replace the buffers and the elastic elements, the tool holders have to be dismounted.
  • Page 28 Owner’s Manual Original Language – Lavina ® Superabrasive 32G-X/GTX 7/2019 Figure 8.7.2 Figure 8.7.3 Figure 8.7.1 Figure 8.7.6 Figure 8.7.4 Figure 8.7.5 Figure 8.7.7 Figure 8.7.8 Figure 8.7.9 Make sure the four bolts holding the adaptor (Fig.8.7.12) are reliably tightened. Mount the holder on the machine using the same socket as in 8.6 (Fig.8.7.10;...

  • Page 29: Correcting Sag Of Used Planetary Chain

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 CORRECTING SAG OF USED PLANETARY CHAIN Unscrew the bolts of the maintenance window (see Fig.8.8.1) from the right side of the main head (Fig.8.8.2) (Fig.8.8.3) and lift the machine into tool-changing position. Manually turn...

  • Page 30: Tensioning And Replacing The Belts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 Pull out the split pin (Fig.8.9.6) and the chain link pin (Fig.8.9.7) Remove the chain, and install the new chain in the same manner, then insert the chain link pin and the split pin (Fig.8.9.8) (Fig.8.9.7) To tension the chain, screw the outer nut (Fig.8.8.8).

  • Page 31: Replacing The Pulleys

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 Fig. 8.10.4 shows the scheme of belts location. To mount the new belts, first unscrew nuts (7), (8), and (9) such that it is possible to rotate the tensioners (4) and (5) around central axle. Clean the washers and surrounding area, and check all bearings of pulley units/tensioners for too much clearance or rolling noise.
  • Page 32 Owner’s Manual Original Language – Lavina ® Superabrasive 32G-X/GTX 7/2019 8.13 REPLACING THE PLANETARY DRIVING CHAIN WHEEL AND CENTRAL CHAIN WHEEL AND PLANETARY TENSIONER Unscrew the bolt and remove the old gear. Put grease in the safety cap (Fig.8.13.1-3) of the new gear and mount to the shaft.

  • Page 33: Disposal

    7/2019 9. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed. 10. MANUFACTURER’S CONTACTS If you need to contact Superabrasive Inc.

  • Page 34: Spare Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11. SPARE PARTS ASSEMBLY AND PARTS SPECIFICATIONS 11.1 LAVINA®32G-X GENERAL PARTS Item No. Description L32GX-10.00.00 Main Head A41.00.00 Tool Holder A41 Bolt with Nut L32-00.00.00.00.02-K Assembly L32-00.00.00.00.02 Bolt M12DIN127B Spring Washer M12DIN934 L32GX-42.00.00...

  • Page 35: Lavina 32 G-X Top Cover Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.3 LAVINA 32 G-X TOP COVER PARTS Item No. Description Pcs. L32GX-19.00.00 Top Cover Assembly L32GX-19.10.00 Top Cover А29.30.00 Spray Unit M6X16DIN913 Screw H766-21 Knob Bolt M5x20DIN933 Bolt M5DIN125A Washer...

  • Page 36: Lavina®32G-X Pulley Units Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.5 LAVINA®32G-X TOP COVER AND MOTOR SUPPORT PARTS Item No. Description Pcs. FX921V-BS00-S Kawasaki Engine L32GX-10.00.45 Clutch Washer L32GX-10.00.67 IXR-14537D Electric Clutch L32GX-10.00.44 Bearing retainer SAB-3/8-16X1-1/4 Bolt F13107-F33622 Bolt with Spring Washer...

  • Page 37: Lavina®32G-X

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.7 LAVINA®32G-X DRIVING PULLEY UNIT PARTS Item No. Description Pcs. Bolt М8х55 M8X55DIN933 L32X-13.00.25 Security washer L32GX-13.30.00-K Drive chainring L32GX-13.00.09-K Shaft Assembly D21x2 O-Ring DIN6885А6X6X36 L32GX-13.00.12 TRAA00350 Seal ring А52DIN472 Circlip А52...

  • Page 38: Lavina®32G-X Guard Assembly Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.9 LAVINA®32G-X GUARD ASSEMBLY PARTS Item No. Description Pcs. L32X-02.01.00 Ring L32X-02.00.02 Guard L32X-02.00.05 PVC Sheet M4DIN9021A Washer D4X10DIN7337LF12 Rivet D4X16DIN7337 Rivet 11.10 LAVINA®32G-X WATER TANK ASSEMBLY PARTS Item No.

  • Page 39: Lavina® 32G-X Control Board Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.12 LAVINA® 32G-X CONTROL BOARD PARTS Item No. Description Pcs. W1301 Start/Stop Switch W1330 Clutch Switch 109894 Throttle cable 96 in W4313 Hour Meter 6х30_30А Fuse W9999 Pump switch 11.12 LAVINA® 32G-X CONTROL BOARD PARTS Item No.

  • Page 40: Lavina®32G-X Carriage Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.13 LAVINA®32G-X CARRIAGE PARTS Item No. Description Pcs. Item No. Description Pcs. L32GX-21.00.00 Frame L32-02.00.00.00.02 L32-02.01.00.00-01 Wheel M8DIN9021A Washer L32D.20.00.03 Wheel Cap M8DIN127B Spring Washer M10X16DIN7991 Screw M8DIN1587 M12x60DIN931 Bolt L32GX-23.00.00...

  • Page 41: Lavina®32G-X Steering Bracket Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.14 LAVINA®32G-X STEERING BRACKET PARTS Item No. Description Pcs. Item No. Description Pcs. L32B-02.03.00.00.01-01 Sprocket L32-02.03.00.00.02 Teflon Washer L32C.02.03.02.00.00 Left Bracket M6X16DIN6921 Bolt L32C.02.03.03.00.00 Right Bracket M6X25DIN912 Screw L32C.23.00.06 Screw...

  • Page 42: Lavina® 32G-X Engine Parts

    ® Owner’s Manual Original Language – Lavina Superabrasive 32G-X/GTX 7/2019 11.16 LAVINA® 32G-X ENGINE PARTS Item No. Description Pcs. Kawasaki FX921V-BS00-S Retaining clamps 11011-7050 Cap - AIR FILTER 11011-7047 Case-AIR FILTER 11013-7044 Primary Element -AIR FILTER 11013-7045 Secondary Element -AIR FILTER 11065-7008 FX 921V-11.00.00...

  • Page 43: Emission Control Warranty Statement

    SORE engine, but Superabrasive Inc. cannot deny warranty solely for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance. As the SORE owner you should however be aware that Superabrasive Inc. may deny your warranty if your SORE or its part has failed due to abuse, neglect, improper maintenance or unapproved modification.
  • Page 44 Superabrasive Inc. will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

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