Superabrasive Lavina 32M-S User Manual
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Superabrasive Lavina 32M-S User Manual

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®
Superabrasive
Owner's Manual – Lavina
32M-S/32M-S-HV
2/2014
LAVINA
32M -S User Manual
®
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us
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Summary of Contents for Superabrasive Lavina 32M-S

  • Page 1 ® Superabrasive Owner’s Manual – Lavina 32M-S/32M-S-HV 2/2014 LAVINA 32M -S User Manual ® Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...

  • Page 2: Table Of Contents

    ® Superabrasive Owner’s Manual – Lavina 32M-S/32M-S-HV 1/2014 Table of Contents     1. GENERAL INFORMATION  .............. 3 BOTTOM COVER ASSEMBLY Exploded View  (fig.7.3)  ......  1 3     Manufacturer  ................... 3 PULLEY UNIT Exploded View  (fig.7.4) ............  1 3     General Description ................. 3 MOTOR SUPPORT Exploded View (fig.7.5) ..........  1 3     Machine characteristics ................ 3 CENTRAL SHAFT BEARING Exploded View  (fig.7.6) ........  1 4  ...

  • Page 3: General Information

    Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery. At Superabrasive, we strive to deliver the very best solutions to our customers, and enable them to work more efficiently.

  • Page 4: Electrical Connection

    The data on the label provides the correct voltage and kW (needed for operational purposes); Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1-800-987-8403 or visit us at www.superabrasive.com...

  • Page 5: Safety Istructions

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 2.SAFETY ISTRUCTIONS RECOMMENDED USE NOTE: In order to reduce all consequences of the above- ® The Lavina 32М-S/32М-S-HV machine is designed mentioned risks, we advise that machine operators will and manufactured to grind and polish concrete, terrazzo follow the instructions in the manual at all times.

  • Page 6: Operator

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 Always wear safety gloves when changing the tools. Always wear clothes suitable for the work environment. OPERATOR The operator must understand all the instructions in this ® The operator must have manual.

  • Page 7: Flipping The Machine Up

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 FLIPPING THE MACHINE UP To change the tools put the handle in the flipping (upright) position (Fig. 3.11), grab the steering bracket and pull the machine with all your bodyweight down (one foot on the control box can help) Put the bracket down on the floor (Fig.

  • Page 8: Leading Power Cable

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 LEADING POWER CABLE There is the possibility to lead the power cable through a shackle mounted on the hoisting ring.(see fig. 3.20). There is a possibility to lead the power cable on sides of the machine on a specially mounted bearer (fig. 3.21; fig.3.22).

  • Page 9: Adjusting And Mounting Tools

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 The flow regulating valve located on the tank (Fig.4.3) is increasing or reducing the waterflow to the working area – in front of the machine or under the main head cover of the machine.

  • Page 10: Starting The Machine

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 wheels is possible after switching the button in position OFF and activating the button STOP /pos9/. STARTING THE MACHINE Follow strictly the instructions in chapter "SAFETY INSTRUCTOINS". NEVER WORK WITH THE MACHINE WITHOUT VISUAL CONTACT WITH IT.

  • Page 11: Tools And Accessories

    32M-S /32M-S-HV 2/2014 5.TOOLS AND ACCESSORIES WEIGHTS Superabrasive offers additional weights for increasing the productivity of the machine (Fig.5.1). Each additional weight weighs about 64 lbs or 29 kg. The number of weights you choose to use will vary from none to two.

  • Page 12: Popular Tools

    – they require only water (no wax or chemicals needed) and are a very environmentally friendly solution for maintaining floors. Use only Superabrasive’s recommended tools see www.superabrasive.com...

  • Page 13: Exploded View

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 7. EXPLODED VIEW GENERAL EXPLODED VIEW  (FIG.7.1)  TOOL HOLDER FOR MACHINES EXPLODED VIEW  (FIG.7.2)  BOTTOM COVER ASSEMBLY EXPLODED VIEW  (FIG.7.3)  PULLEY UNIT EXPLODED VIEW  (FIG.7.4)  MOTOR SUPPORT EXPLODED VIEW (FIG.7.5)  Figure 7.2 Figure 7.1 Figure 7.5 Figure 7.3 Figure 7.4...

  • Page 14: Central Shaft Bearing Exploded View  (Fig.7.6)

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014   CENTRAL SHAFT BEARING EXPLODED VIEW  (FIG.7.6)  TOP COVER EXPLODED VIEW  (FIG.7.7)  GUARD ASSEMBLY EXPLODED VIEW  (FIG.7.8)  CARRIAGE EXPLODED VIEW (FIG.7.9)  STEERING BRACKET EXPLODED VIEW (FIG.7.10)  TOOL HOLDER EXPLODED VIEW (FIG.7.11)  Figure 7.8 Figure 7.7 Figure 7.6 Figure 7.10 Figure 7.11 Figure 7.9...

  • Page 15: Maintenance And Inspection

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 8. MAINTENANCE AND INSPECTION CLEANING Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before they cause damage to the machine. Most importantly, check and clean the tool plate connections, power cord and plugs, vacuum hoses and water tank.

  • Page 16: Lavina ® 32M-S-Hv Electrical Schemes With Yaskawa Inverter 380-480 Volt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 ® LAVINA 32M-S-HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380-480 VOLT Shematic 1 Shematic 2...
  • Page 17 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 Shematic 3 Shematic 5 Shematic 4...

  • Page 18: Troubleshooting

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 9. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS 9.1 REPLACING POWER CORD AND PLUGS When replacing the power cord or plugs always use cords and plugs with specifications as the original ones.

  • Page 19: Tensioning Used Planetary Belt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 9.3 TENSIONING USED PLANETARY BELT Take the main head of the carriage, like described in the paragraph “Splitting the carriage from the main head”, Dismount the top cover. Noticing speed lost in planetary movement it is possible to tension the belt for planetary movement as described in 9.4 Mounting and tensioning a new planetary belt.

  • Page 20: Replacing The Pulleys

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 To change the tension, turn loose the bolt (Fig. 9.5.4 11) on top of the puller, LOOSE THE 5 BOLTS in the middle (fig. Fig. 9.5.4 8) loose also on the half moons the bolts ( Fig. 9.5.4-8.1 and Fig.

  • Page 21: Fault Diagnosis Inverter Yaskawa V1000

    ® Superabrasive Owner’s Manual – Lavina 32M-S/32M-S-HV 2/2014 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual...
  • Page 22 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014...
  • Page 23 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014...

  • Page 24: Warranty And Returns

    If machines are not exchanged, they are subject to a fifteen percent (15%) restocking fee. 11. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed.

  • Page 25: Spare Parts

    L32M-S Vacuum Hose L32D.02.00.00-01 L32M-S Guard Assembly L32S-01.00.00 L32M-S Top Cover Assembly 13.2 LAVINA®32M‐S   TOOL HOLDER FOR MACHINES  PARTS  Model Item No. Description Pcs. L32M-S LAVINA 32M-S L32M-S A.31.00.00 Holder A31 13.3 LAVINA®32M‐S   BOTTOM COVER ASSEMBLY  PARTS  Model Item No. Description Pcs. L32M-S L32S-10.02.00 Bottom Cover Ass. L32M-S M5x12 DIN 6921...

  • Page 26: Lavina®32M-S    Pulley Unit  Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 13.4 LAVINA®32M‐S    PULLEY UNIT  PARTS  Model Item No. Description Pcs. L32M-S PL2476/975L9 Endless Transmission V Belt L32M-S M16X35DIN933 Bolt L32M-S M16DIN127B Spring Washer L32M-S M16DIN125A Washer L32M-S L32D.10.01.00 Central Pulley L32M-S DIN6885A12x8x56 L32M-S L32D.10.00.06...

  • Page 27: Lavina®32М-S   For All Pulley Units

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 13.5a. LAVINA®32М‐S   FOR ALL PULLEY UNITS  Model Item No. Description Pcs. L32М-S L32S-13.00.03 Flange L32М-S M6 DIN7980 Spring Washer L32М-S M6X16DIN7991 Screw 13.6. LAVINA®32M‐S    CENTRAL SHAFT BEARING  PARTS  Model Item No. Description Pcs. L32M-S B65DIN471 Retaining Ring...

  • Page 28: Lavina®32M-S  Carriage Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 13.9 LAVINA®32M‐S  CARRIAGE PARTS  Model Item No. Description Pcs. Item No. Description Pcs. L32M-S L32M-S-21.00.00 Frame M12DIN934 L32M-S L32M-S-29.00.00 Wheel Bearing L32-00.00.00.00.02 L32M-S L32R-27.10.00 Wheel assembly M8DIN9021A Washer L32M-S M10X20DIN6921 Bolt M8DIN1587 L32M-S L32M-S-27.00.00...

  • Page 29: Lavina®32M-S   Steering Bracket  Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 13.10 LAVINA®32M‐S   STEERING BRACKET  PARTS Model Item No. Description L32M-S L32B-02.03.00.00.01-01 Sprocket L32M-S L32B-02.03.02.00.00 Left Bracket L32M-S L32B-02.03.03.00.00 Right Bracket L32M-S L32C.23.00.06 Screw L32M-S GN212.3-28-M12-E Swivel Bolt L32M-S M12DIN125A Washer L32M-S L32B-02.03.00.00.02...

  • Page 30: Lavina® 32M-S-Hv Control Box Parts 380-480 Volt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 13.14 LAVINA® 32M‐S‐HV CONTROL BOX PARTS 380‐480 VOLT  ...
  • Page 31 ® Superabrasive Owner’s Manual Original Language – Lavina 32M-S /32M-S-HV 2/2014 13.14  LAVINA®32M‐S ‐HV  Control Box Parts  380‐480 Volt Item No. Description Pcs. Item No. Description Pcs. Electro Motor L32-02.06.00.00.00 Lamp Unit Incl. Cable L32SHV-30.20.00 Assembly L20NS-30.10.01 Cable Gland 20.1 L32SHV-30.20.10 Plug assembly/motor/ Cable with Connector 20.1 L32MSHV-30.30.00...

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