Superabrasive Lavina 32R-S User Manual
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Superabrasive Lavina 32R-S User Manual

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Superabrasive
Owner's Manual – Lavina
32R-S/32R-S-HV
10/2014
LAVINA
32R -S User Manual
®
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us
1

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Summary of Contents for Superabrasive Lavina 32R-S

  • Page 1 ® Superabrasive Owner’s Manual – Lavina 32R-S/32R-S-HV 10/2014 LAVINA 32R -S User Manual ® Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...
  • Page 2 ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014...

  • Page 3: Warranty And Returns

    Superabrasive. Thereafter, the customer will have to cover the shipping charges to Superabrasive and back. Superabrasive will not warranty Goods after a period of 2 years from the time of delivery and receipt by the original customer, or 600 operating hours on the machine - whichever occurs first.

  • Page 4: Table Of Contents

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 Table of Contents     WARRANTY AND RETURNS .............. 3 8. MAINTENANCE AND INSPECTION  ............  1 7     1. GENERAL INFORMATION  .............. 5 Cleaning  ....................  1 7     Manufacturer  ................... 5 Check Daily .....................  1 7  ...

  • Page 5: General Information

    Lavina® 32R-S/32R-S-HV floor grinding and polishing machine. MANUFACTURER Superabrasive was founded in 1987, as a manufacturer of high quality diamond tools for the stone and concrete industry. Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery.

  • Page 6: Technical Data

    Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. 1-800-987-8403 or visit us at www.superabrasive.com , where you can download a copy of this...

  • Page 7: Safety Istructions

    ® Superabrasive Owner’s Manual – Lavina 32R-S/32R-S-HV 10/2014 2.SAFETY ISTRUCTIONS RECOMMENDED USE NOTE: In order to reduce all consequences of the before- The Lavina 32R-S/32R-S-HV machine mentioned risks, we advise that machine operators follow the is designed ® instructions in this manual at all times.

  • Page 8: Handling And Transportation

    ® Superabrasive Owner’s Manual – Lavina 32R-S/32R-S-HV 10/2014  The operator must understand all the instructions in this manual. Always wear safety gloves when changing the tools. Always wear clothes suitable for the work environment.  The operator must understand and interpret all the drawings and designs in manual.

  • Page 9: Flipping The Machine Up

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 FLIPPING THE MACHINE UP To change the tools put the handle in the flipping (upright) position (Fig. 3.11), grab the steering bracket and pull the machine with all your bodyweight down (one foot on the control box can help) Put the bracket down on the floor (Fig.

  • Page 10: Leading Power Cable

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 LEADING POWER CABLE It is possible to lead the power cable through a shackle mounted on the hoisting ring (fig. 3.20). It is possible to lead the power cable on the side of the machine with a specially mounted bearer (fig. 3.21; fig.3.22).

  • Page 11: Operation

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 4.OPERATION PRELIMINARY CONTROLS Inspect the working area as explained in the safety instructions. For wet use, fill in the water tank when the electrical cable is disconnected. Connect the vacuum extractor and ensure that the vacuum hose is clear and it will follow the machine easily.

  • Page 12: Control And Indication Units On The Electrical Cabinet

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 1. Plug with closure used to connect the panel to the machine through a cable 2. Emergency STOP button used in emergency situations for stopping the machine. Turn on/off the panel.

  • Page 13: Operating The Machine

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 OPERATING THE MACHINE Guide the machine in straight lines across the floor, and with each new line overlap a little bit of the previously completed surface. Work at a constant speed allowing the tools time to work at a speed appropriate for the tools’ grit size. Avoid vibrations.

  • Page 14: Popular Tools

    Available in a variety of sizes, and are great for daily use. When used wet, they require only water (no wax or chemicals needed) and are a very environmentally friendly solution for maintaining floors. Use only Superabrasive’s recommended tools. For more tooling options, visit www.superabrasive.com...

  • Page 15: Exploded View

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 7. EXPLODED VIEW GENERAL EXPLODED VIEW  (FIG.7.1)  TOOL HOLDER FOR MACHINES EXPLODED VIEW  (FIG.7.2)  BOTTOM COVER ASSEMBLY EXPLODED VIEW  (FIG.7.3)  PULLEY UNIT EXPLODED VIEW  (FIG.7.4)  MOTOR SUPPORT EXPLODED VIEW (FIG.7.5)  Figure 7.2 Figure 7.1 Figure 7.3 Figure 7.4 Figure 7.5...

  • Page 16: Central Shaft Bearing Exploded View  (Fig.7.6)

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 CENTRAL SHAFT BEARING EXPLODED VIEW  (FIG.7.6)  TOP COVER EXPLODED VIEW  (FIG.7.7)  GUARD ASSEMBLY EXPLODED VIEW  (FIG.7.8)  CARRIAGE EXPLODED VIEW (FIG.7.9)  STEERING BRACKET EXPLODED VIEW (FIG.7.10)  TOOL HOLDER EXPLODED VIEW (FIG.7.11)  Figure 7.8 Figure 7.7 Figure 7.6 Figure 7.9 Figure 7.10 Figure 7.11...

  • Page 17: Maintenance And Inspection

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 8. MAINTENANCE AND INSPECTION CLEANING Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before they cause damage to the machine. Most importantly, check and clean the tool plate connections, power cord and plugs, vacuum hoses and water tank.

  • Page 18: Battery Of The Driving

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 BATTERY OF THE DRIVING The machine uses maintenance free battery. The battery charges automatically during work. After long transportation on self move the machine should be switched on to the power supply and the power switch BATTERY-LINE to stay on LINE position, in order to recharge the battery.

  • Page 19: Lavina ® 32R-S Electrical Schemes With Yaskawa Inverter 200-240 Volt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 ® LAVINA 32R-S ELECTRICAL SCHEMES WITH YASKAWA INVERTER 200-240 VOLT Main Circuit...

  • Page 20: Lavina ® 32R-S-Hv Electrical Schemes With Yaskawa Inverter 380-480 Volt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 ® LAVINA 32R-S-HV ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380-480 VOLT Main Circuit...

  • Page 21: Power Supply

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 Motion and Grinding Control Power Supply...
  • Page 22 ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 Comunication Control panel...

  • Page 23: Troubleshooting

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 9. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS 9.1 REPLACING POWER CORD AND PLUGS When replacing the power cord or plugs always use cords and plugs with the same specifications as the original ones.

  • Page 24: Tensioning Used Planetary Belt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 9.3 TENSIONING USED PLANETARY BELT Take the main head of the carriage, like described in the paragraph “Splitting the carriage from the main head”, Dismount the top cover. Noticing speed lost in planetary movement it is possible to tension the belt for planetary movement as described in 9.4 Mounting and tensioning a new planetary belt...

  • Page 25: Replacing The Pulleys

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 To change the tension, turn loose the bolt (Fig. 9.5.4 11) on top of the puller, LOOSEN THE 5 BOLTS in the middle (fig. Fig. 9.5.4 8) also loosen the sectors bolts ( Fig. 9.5.4-8.1 and Fig.

  • Page 26: Fault List Lavina

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 FAULT LIST LAVINA ® 32R-S Fault Additional conditions Cause Action The display does not Push emergency stop button Panel turned off Release the emergency stop work button clockwise The panel is not connected to No battery.

  • Page 27: Fault Diagnosis Inverter Yaskawa V1000

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual...
  • Page 28 ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014...

  • Page 29: Disposal

    10/2014 9. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed. 10. MANUFACTURER’S CONTACTS If you need to contact Superabrasive Inc.

  • Page 30: Spare Parts

    Third wheel L32S-04.02.00 L32R-S Pin Assembly TW L32S L32R-S HATOX Set Remote Control Set 2. LAVINA®32R‐S   TOOL HOLDER FOR MACHINES  PARTS  Model Item No. Description Pcs. L32R-S LAVINA 32R-S L32R-S A31.00.00 Holder A31 3. LAVINA®32R‐S   BOTTOM COVER ASSEMBLY  PARTS  Model Item No. Description Pcs. L32R-S L32S-10.02.00 Bottom Cover Ass. L32R-S M5x12 DIN 6921...

  • Page 31: Lavina®32R-S    Pulley Unit  Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 4. LAVINA®32R‐S    PULLEY UNIT  PARTS  Model Item No. Description Pcs. L32R-S PL2476/975L9 Endless Transmission V Belt L32R-S M16X35DIN933 Bolt L32R-S M16DIN127B Spring Washer L32R-S M16DIN125A Washer L32R-S L32D.10.01.00 Central Pulley L32R-S DIN6885A12x8x56 L32R-S L32D.10.00.06...

  • Page 32: Lavina®32R-S   For All Pulley Units

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 5а. LAVINA®32R‐S   FOR ALL PULLEY UNITS  Model Item No. Description Pcs. L32R-S L32S-13.00.03 Flange L32R-S M6 DIN7980 Spring Washer L32R-S M6X16DIN7991 Screw 6. LAVINA®32R‐S    CENTRAL SHAFT BEARING  PARTS  Model Item No. Description Pcs. L32R-S B65DIN471 Retaining Ring...

  • Page 33: Lavina®32R-S    Carriage Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 9. LAVINA®32R‐S    CARRIAGE PARTS  Model Item No. Description Pcs. Item No. Description Pcs. L32R-S L32R-21.00.00 Frame M12x45DIN933 Bolt L32R-S L32R-27.10.00 Wheel assembly L32D.22.00.00 Handle Positioner L32R-S L32R-27.30.00 Wheel Bearing L32-02.00.00.00.02 L32R-S M10X20DIN6921...

  • Page 34: Lavina®32R-S   Steering Bracket  Parts

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 10. LAVINA®32R‐S   STEERING BRACKET  PARTS  Model Item No. Description L32R-S L32B-02.03.00.00.01-01 Sprocket L32R-S L32B-02.03.02.00.00 Left Bracket L32R-S L32B-02.03.03.00.00 Right Bracket L32R-S L32C.23.00.06 Screw L32R-S GN212.3-28-M12-E Swivel Bolt L32R-S M12DIN125A Washer L32R-S L32B-02.03.00.00.02 Spring L32R-S L32C.23.00.21...

  • Page 35: Lavina® 32R-S   Control Box Parts 200-240 Volt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014 14. LAVINA® 32R‐S   CONTROL BOX PARTS 200‐240 VOLT  LAVINA®32R‐S    CONTROL BOX PARTS  200‐240 VOLT  Model Item No. Description Pcs. Item No. Description Pcs. L32R‐S  1  L20NS‐30.30.00  Lamp Unit Incl. Cable  2  17  L32S‐30.20.00  Electro Motor Assembly  1  L32R‐S  2  L20NS‐30.10.01  Cable Gland  7  17.1  L32S‐30.20.10  Plug  assembly/motor/  1 ...

  • Page 36: Lavina® 32R-S-Hv Control Box Parts 380-480 Volt

    ® Superabrasive Owner’s Manual Original Language – Lavina 32R-S /32R-S-HV 10/2014   15. LAVINA® 32R‐S‐HV CONTROL BOX PARTS 380‐480 VOLT  LAVINA®32R‐S ‐HV  CONTROL BOX PARTS  380‐480 VOLT  Model Item No. Description Pcs. Item No. Description Pcs. L32R‐S‐HV  1  L20NS‐30.30.00  Lamp Unit Incl. Cable  2  17  L32SHV‐30.20.00  Electro Motor Assembly  1  L32R‐S‐HV  2  L20NS‐30.10.01  Cable Gland  7  17.1  L32SHV‐30.20.10  Plug  assembly/motor/ ...

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