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Superabrasive Lavina 32 Pro User Manual

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LAVINA
32 Pro User Manual
®
Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us
1

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Summary of Contents for Superabrasive Lavina 32 Pro

  • Page 1 LAVINA 32 Pro User Manual ® Tech Support Line: 800-987-8403 | www.superabrasive.com | info@superabrasive.us...

  • Page 2: Table Of Contents

    ® Pro ® Superabrasive Owner’s Manual Original Language – Lavina 32 HV Pro 2/2014 CONTENT 1. GENERAL INFORMATION 7. MAINTENANCE AND INSPECTION Preface Cleaning Manufacturer Check Daily General Description Check after the first 15 Working Hours Machine Characteristics Check Every 100 Working Hours Lavina32®/32®HV Pro Main Design...

  • Page 3: General Information

    Lavina 32® Pro/32®HV Pro floor grinding and polishing machine. MANUFACTURER Superabrasive was founded 24 years ago, in 1987, as a manufacturer of high quality diamond tools for the stone and concrete industry. Today, Superabrasive is one of the world’s leading companies in the production of diamond tools and floor grinding machinery.

  • Page 4: Environmental Conditions

    The data on the label provides the correct voltage and kW (needed for operational purposes); Weight (needed for transportation purposes); production year and serial number (needed for maintenance purposes). CUSTOMER SERVICE For customer assistance and technical support call your local distributor or call Superabrasive Inc. at 1-800-987-8403 or visit us at www.superabrasive.com , where you can download a copy of this manual.

  • Page 5: Preparation For Work

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014   For applications different from the ones stated in the Ground wire system of the power supply must be also General Description chapter. inspected.

  • Page 6: Handling And Transportation Using The Steering Bracket

    Superabrasive Owner’s Manual Original Language – Lavina 32® Pro /32®HV Pro 2/2014 3. HANDLING AND TRANSPORTATION USING THE STEERING BRACKET Figure 3.1 Figure 3.2 Figure 3.3 By loosing the swivel bolt (Fig. 3.1-2), turn the steering bracket (Fig. 3.1-3) in position. To turn the steering bracket down (Fig.

  • Page 7: Flipping The Machine Up

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 FLIPPING THE MACHINE UP To change the tools put the handle in the flipping (upright) position (Fig. 3.11), grab the steering bracket and pull the machine with all your bodyweight down (one foot on the control box can help) Put the bracket down on the floor (Fig.

  • Page 8: Storage

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LEADING POWER CABLE There is the possibility to lead the power cable through a shackle mounted on the hoisting ring. STORAGE Always store and transport the Lavina 32® Pro/32®HV Pro in a dry place.

  • Page 9: Control Board

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 THE CONTROL BOARD 1 Emergency button used in Emergency situations stopping the motor 2 Digital RPM indicator indicates revolution per minute of the grinding plates...

  • Page 10: Tools And Accessories Weights

    HV Pro 2/2014 5. TOOLS AND ACCESSORIES WEIGHTS Superabrasive offers additional weights for increasing the productivity of the machine (Fig.5.1). Each additional weight weighs about 64 lbs or 29 kg. The number of weights you choose to use will vary from none to two.

  • Page 11: Popular Tools

    Available in a variety of sizes (17, 20, 21, 27 inch and other sizes), they are designed for use under swing machines and burnishers, and are great for daily use – they require only water (no wax or chemicals needed) and are a very environmentally friendly solution for maintaining floors. Use only Superabrasive’s recommended tools see www.superabrasive.com...

  • Page 12: Maintenance And Inspection Cleaning

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 7. MAINTENANCE AND INSPECTION CLEANING Keep your machine clean. Cleaning the machine on a regular basis will help detect and solve potential problems before they cause damage to the machine. Most importantly, check and clean the tool plate connections, power cord and plugs, vacuum hoses and water tank.

  • Page 13: Lavina32® Pro Electrical Schemes 208-240 Volt

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 ELECTRICAL SYSTEM LAVINA 32® PRO ELECTRICAL SCHEMES WITH YASKAWA INVERTER 208-240 Volt Figure 7.1 The motor is connected in “Delta” (triangle) 230 Volt, reminder for the wire connection of the motor.

  • Page 14: Lavina32®Hv Pro Electrical Schemes 380-480 Volt

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® HV PRO ELECTRICAL SCHEMES WITH YASKAWA INVERTER 380-480 Volt Figure 7.4 The motor is connected in “Star” 380 Volt, reminder for the wire connection of the motor.

  • Page 15: Troubleshooting

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 8. TROUBLESHOOTING INDEX OF PROBLEMS AND SOLUTIONS REPLACING POWER CORD AND PLUGS When replacing the power cord or plugs always use cords and plugs with specifications as the original ones.

  • Page 16: Dismounting And Mounting Sam Tool Holder

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 DISMOUNTING AND MOUNTING SAM TOOL HOLDER Figure 8.6.7 Figure 8.6.1 Figure 8.6.5 Figure 8.6.8 Figure 8.6.4 Figure 8.6.3 Figure 8.6.6 Figure 8.6.9 Figure 8.6.2 To check or replace the buffers, spiders or O-rings the SAM tool holder has to be dismounted.Loose the security bolts in the security disc (Fig.8.6.1) Remove the countersunk screws to take the disc off (Fig.8.6.2).

  • Page 17: Replacing The Gear Unit

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 REPLACING THE GEAR UNIT Take the main head of the carriage, like described in the paragraph “Splitting the carriage from the main head” Dismount the top cover.

  • Page 18: Replaciing The Pulley S

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 Figure 8.9 Figure 8.10 Figure 8.11 REPLACING THE PULLEYS Take the belt tension away (see the previous paragraph). After removing the belts, unscrew the four bolts of the pulleys on top of the disc (Fig.

  • Page 19: Fault Diagnosis Inverter Yaskawa V1000

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 FAULT DIAGNOSIS INVERTER YASKAWA V1000 Pages are referring to Yaskawa Electric SIEP C710606 18A YASKAWA AC Drive – V1000 Technical Manual...
  • Page 20 ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014...
  • Page 21 ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014...

  • Page 22: Warranty

    If machines are not exchanged, they are subject to a fifteen percent (15%) restocking fee. 10. DISPOSAL If your machine after time is not usable or needs to be replaced, send the machine back to Superabrasive or a local distributor, where a professional disposal complying with the environment laws and directives is guaranteed.

  • Page 23: 12. Spare Parts

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 12. SPARE PARTS SA TOOL HOLDER (FIG. 12.1.1) FOR MACHINES WITH NUMBERS L32HVP/06.02.10.00.01 L32HVP/27.10.10.00.26 L32P/29.09.11.00.28 L32HVP/06.07.11.00.26 L32P/19.02.10.00.02 RCH L32HVP/27.10.10.00.27 L32P/29.09.11.00.29 L32HVP/06.07.11.00.27 L32P/19.02.10.00.03 RCH L32HVP/27.10.10.00.28 L32P/29.09.11.00.30 L32HVP/06.07.11.00.28...

  • Page 24: Sam Tool Holder

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 SAM TOOL HOLDER (FIG. 12.1.2) FOR MACHINES WITH NUMBERS L32EP/15.03.12.00.01 L32HVP/30.03.12.00.03 L32HVP/30.03.12.00.05 L32EP/15.03.12.00.02 L32HVP/30.03.12.00.04 L32HVP/30.03.12.00.06 The SAM tool holder, item number A15M.00.00 (Fig. 12.1.2) is mounted on each of the three grinding heads. Its advantage is that it has elastic buffers that enable the tool plate to float and follow the surface profile.

  • Page 25: Assembly And Parts Specifications

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION (FIG. 12.2.1) FOR MACHINES WITH SERIAL NUMBERS: L32HVP/06.02.10.00.01, L32P/27.04.10.00.09, L32EP/31.03.10.00.17 L32HVP/27.10.10.00.25, L32P/19.02.10.00.02RCH, L32P/27.04.10.00.10, L32EP/31.03.10.00.18 L32HVP/27.10.10.00.26, L32P/19.02.10.00.03RCH, L32P/27.04.10.00.11, L32HVP/27.04.10.00.19,...
  • Page 26 ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION (FIG. 12.2.2) FOR MACHINES WITH SERIAL NUMBERS L32P/10.12.10.00.31 L32P/29.09.11.00.26 L32HVP/11.02.11.00.07 L32HVP/29.09.11.00.35 L32P/10.12.10.00.32 L32P/29.09.11.00.27 L32HVP/11.02.11.00.08 L32HVP/14.10.11.00.36 L32P/10.12.10.00.33 L32P/29.09.11.00.28 L32HVP/11.02.11.00.09...
  • Page 27 ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE MAIN HEAD (FIG. 12.3) MOTOR FAN № Item Number Description Qty. L32DS.10.00.48.01 Fan Cover L32DS.10.00.48.02...

  • Page 28: Bottom Cover Assembly

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE MAIN HEAD (FIG. 12.5) BOTTOM COVER ASSEMBLY Figure 12.5 № Item Number Description Qty. M6x16DIN933...

  • Page 29: Pulley Unit

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE MAIN HEAD (FIG. 12.6) PULLEY UNIT Figure 6.6 № Item Number Description Qty. № Item Number Description Qty.

  • Page 30: Top Cover

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE MAIN HEAD (FIG. 12.7) TOP COVER Figure 12.7 № Item Number Description Qty. L32D.01.01.00 Vacuum Port L25SPS-04.00.00.02...

  • Page 31: Motor Support

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE MAIN HEAD (FIG. 12.8) MOTOR SUPPORT Figure 12.8 № Item Number Description Qty. № Item Number Description Qty.

  • Page 32: Central Shaft Bearing

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO/32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE MAIN HEAD (FIG. 12.9) CENTRAL SHAFT BEARING № Item Number Description Qty. B65DIN471 Retaining Ring...

  • Page 33: Assembly And Parts Specification Of The Carriage

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO /32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE CARRIAGE (FIG. 12.11) Figure 12.11 № Item Number Description Qty. № Item Number Description Qty.

  • Page 34: Steering Bracket

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO /32®HV PRO ASSEMBLY AND PARTS SPECIFICATION OF THE CARRIAGE (FIG. 12.12) STEERING BRACKET Figure 12.12 № Item Number Description Qty. L32B-02.03.00.00.01-01 Sprocket L32B-02.03.02.00.00...

  • Page 35: Lavina32® Pro Assembly And Parts Specification

    ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32® PRO ASSEMBLY AND PARTS SPECIFICATION OF THE CONTROL BOX (FIG. 12.13) Figure 12.13 208-240 Volt № Item Number Description Qty. № Item Number Description HO7BQ-F4x10-1.2...
  • Page 36 ® ® Superabrasive Owner’s Manual Original Language – Lavina 32 Pro /32 HV Pro 2/2014 LAVINA 32®HV PRO ASSEMBLY AND SPECIFICATION OF THE CONTROL BOX (FIG.12.14) 380-480 Volt Figure 12.14 № Item Number Description Qty. № Item Number Description Qty.

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