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INSTRUCTIONS
PARTS MANUAL
Please record your equipment identification information below for future reference.
This information can be found on your machine nameplate.
Model Number:_________________________________________
Serial Number:_________________________________________
Date of Purchase:_______________________________________
Whenever you request replacement parts or information on this equipment, always
supply the information you have recorded above.
Bug-O Systems is committed to empowering our customers by providing operator
controlled mechanized solutions for their welding, cutting and custom applications.
AND
CIR-O
A DIVISION OF WELD TOOLING CORPORATION
280 TECHNOLOGY DRIVE
PHONE:1-412-331-1776
CANONSBURG, PENNSYLVANIA,
http://www.bugo.com
LIT-CIRO-IPM-0319
15317-9564 USA
FAX:1-412-331-0383
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Summary of Contents for Bug-O Systems CIR-O
- Page 1 Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-CIRO-IPM-0319 Bug-O Systems is committed to empowering our customers by providing operator controlled mechanized solutions for their welding, cutting and custom applications. A DIVISION OF WELD TOOLING CORPORATION...
- Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. EQUIPMENT DAMAGE POSSIBLE. ELECTRIC SHOCK can kill. 1.The equipment is not waterproof. Using the unit in a wet environment may result 1.
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Page 3: Table Of Contents
4.... TECHNICAL DATA 5,6..OPERATING INSTRUCTIONS 7.... BUG-5100-F DC III DRIVE UNIT 8.... CIR-O / EXPLODED VIEW 9.... CIR-O / PARTS LIST 10..BUG-5100-F DC III DRIVE UNIT / EXPLODED VIEW 11 ..BUG-5100-F DC III DRIVE UNIT / PARTS LIST 12.. -
Page 4: Technical Data
TECHNICAL DATA Power Requirement: 120 VAC/50-60/1 240 VAC/50-60/1 42 VAC/50-60/1 CIR-3303 CIR-3323 CIR-3313 CIR-4404 CIR-4424 CIR-3313 CIR-5505 CIR-5525 CIR-5515 Cutting Range: Inside Diameter Outside Diameter CIR-3301,3323,3313 3"-14" (75-356 mm) 26"-56" (660-1422 mm) CIR-4404,4424,4414 3"-22" (75-559 mm) 34"-64" (864-1626 mm) CIR-5505,5525,5515 3"-30"... -
Page 5: Operating Instructions
OPERATING INSTRUCTIONS J E H INTRODUCTION Your new CIR-O is ready for operation when you receive it. A few minutes spent reading the following will help you become familiar with the operation and capabilities of your machine. The CIR-O Carriage (C) should operate freely on the Ring Track (D). The carriage has three adjustable Wheel Logs (A). - Page 6 Pin Assembly (Z) extends below the CIR-O base and is placed in the center- punch mark. The CIR-O is then eased down to the work on the center pin. This movement locates the entire machine “on center.” The Rack (W) with Torch- holder (P) is then positioned over the radius mark.
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Page 7: Bug-5100-F Dc Iii Drive Unit
BUG-5100-F DC III DRIVE UNIT DRIVE UNIT OPERATION Rotating Cam Knob (B) will move the drive pinion in and out of engagement with the ring gear. To lock drive into position, tighten the 1/4-28 Wing Nut (A). To disengage the drive pinion from the ring gear, loosen the 1/4-28 Wing Nut (A) and turn Knob (B) counterclockwise. -
Page 8: Cir-O / Exploded View
CIR-O / EXPLODED VIEW... -
Page 9: Cir-O / Parts List
CIR-O / PARTS LIST PARTS LIST / CIR-O ITEM PART NO. DESCRIPTION BUG-1996 Fixed Leg & Wheel Assembly BUG-1998 Adjustable Leg & Wheel Assembly BUG-2010 Wheel w/Bearing BUG-2407 Post Assembly (Vertical) BUG-2440 Base Post (Block) BUG-2915 Torchholder Assembly BUG-5100-F DC III Drive Unit Assembly (150:1) -
Page 10: Bug-5100-F Dc Iii Drive Unit / Exploded View
BUG-5100-F DC III DRIVE UNIT / EXPLODED VIEW... -
Page 11: Bug-5100-F Dc Iii Drive Unit / Parts List
BUG-5100-F DC III DRIVE UNIT / PARTS LIST ITEM PART NO. DESCRIPTION BUG-1393 Volt Trap 120 VAC BUG-1415 Pilot Light 120 VAC BUG-1550 Gear Motor 150:1 BUG-1725 Precision Speed Control BUG-2255 Toggle Switch BUG-2767W Wing Nut 1/4-28 BUG-2924 Reset Button Seal BUG-2988 End Plate BUG-5111... -
Page 12: Bug-5100-F Dc Iii Drive Unit / Wiring Diagram
BUG-5100-F DC III DRIVE UNIT / WIRING DIAGRAM / ELECTRICAL COMPONENT CHART 120 (42) VAC INPUT DK. BLU DK. BLU 240 VAC INPUT ELECTRICAL COMPONENT CHART PART NUMBER ITEM DESCRIPTION BUG-5100-F BUG-5102-F BUG-5104-F 120 VAC 240 VAC 42 VAC Power Cord BUG-9445 GOF-3115 BUG-9442... -
Page 13: Vacuum Support Kit
VACUUM SUPPORT KIT CON-1006 VACUUM SUPPORT KIT can be mounted on any CIR-O or CON- O ring base with standard CON-1003 legs. Vacuum pump kits are available for operation on 120 VAC [ARV-2020] or 240 VAC [ARV-2030] Each vacuum cup holds 50 lbs (22 kg). -
Page 14: Vacuum Pump / Exploded View
VACUUM PUMP / EXPLODED VIEW... -
Page 15: Vacuum Pump / Parts List
VACUUM PUMP / PARTS LIST ITEM QTY PART NO. DESCRIPTION ARV-2017 1/4" Brass Vacuum Relief Valve ARV-2014 Vacuum Gage ARV-2018 1/4" NPT Union Cross, Female ARV-2012 1/4" NPT Nipple ARV-2016 1/4" NPT Brass Check Valve, F ARV-1107 3/8" Hose Barb x 1/4" NPT-M ARV-1005 11/16"... -
Page 16: Template Kit
TEMPLATE KIT The purpose of the TEMPLATE KIT is to permit cutting of elliptical and obround holes. The manner of accomplishing this job involves dragging the torch barrel against a template which is made 11/16" (18 mm) larger on the radius than the cut-out desired (when using standard US machine torches). -
Page 17: Template Kit / Parts List
TEMPLATE KIT / PARTS LIST CIR-9030 [FOR CIR-3] CIR-9040 [FOR CIR-4] CIR-9050 [FOR CIR-5] ITEM PART NO. DESCRIPTION BUG-2440 Base, Post (Block) - Order separately BUG-2915 Torchholder Assembly BUG-9180-10 1/8" (22 mm) rod, 10" (254 mm) Long CIR-9031 Spacer Leg CIR-9032 Aluminum Master Template Guide (For CIR-3) -
Page 18: Cir-O With Annular Carriage
CIR-O WITH ANNULAR CARRIAGE CIR-3304 CIR-0 III w/ANNULAR CARRIAGE CIR-4405 CIR-0 IV w/ANNULAR CARRIAGE CIR-5506 CIR-0 V w/ANNULAR CARRIAGE ITEM PART NO DESCRIPTION BUG-2440 Base, Post (Block) BUG-5100-F DC III Drive Unit Assembly (150: 1) BUG-9180-10 7/8" (22 mm) Rod, 10" (254 mm) Long CIR-1010-3 Twin Hose Assembly 32"... -
Page 19: Cir-O Speed Range Chart
CIR-O SPEED RANGE CHART Capacities and Speed Ranges DIAMETER DIAMETER INCH INCH .4-8 10-210 .8-16 20-420 .4-28 35-700 2-39 50-1000 3.5-70 90-1805 4-80 105-2100 4.5-92 120-2400 5.2-105 130-2640 5.7-115 1050 150-3000 6.3-125 1140 160-3200 6.8-135 1250 175-3500 7.6-155 1420 200-4000 .3-5... -
Page 20: Troubleshooting Guide
TROUBLESHOOTING GUIDE PROBLEM CAUSE REMEDY Does not run- No power to Check power line supply voltage. Indicator light off. machine. Plug in line cord firmly. Does not run, Wiring shorts. Disconnect machine and indicator light off. examine internally; rewire at fault. Circuit breaker tripped. -
Page 21: Warranty
WARRANTY MODEL ___________________________ LIMITED 3-YEAR SERIAL NO. _______________________ WARRANTY DATE PURCHASED: ________________ WHERE PURCHASED: ______________ For a period ending one (1) year from the date of invoice, Manufacturer warrants that any new machine or part is free from defects in materials and workmanship and Manufacturer agrees to repair or replace at its option, any defective part or machine.
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