Table of Contents
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INSTRUCTIONS
PARTS MANUAL
GO-FER III-OX
GO-FER III-PL
GO-FER III-WD
Please record your equipment identiication information below for future reference. This information can be
found on your machine nameplate.
Model Number
Serial Number
Date of Purchase
Whenever you request replacement parts or information on this equipment, always supply the information
you have recorded above.
280 TECHNOLOGY DRIVE
AND
Bug-O Systems is guided by honesty, integrity and
ethics in service to our customers and in all we do.
A DIVISION OF WELD TOOLING CORPORATION
PHONE: 412-331-1776
CANONSBURG, PENNSYLVANIA
http://www.bugo.com
LIT-GO-FER-IPM-0113
15317-9564 USA
FAX: 412- 331- 0383
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Summary of Contents for Bug-O Systems GO-FER III-OX
- Page 1 Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-GO-FER-IPM-0113 Bug-O Systems is guided by honesty, integrity and ethics in service to our customers and in all we do. A DIVISION OF WELD TOOLING CORPORATION...
- Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. EQUIPMENT DAMAGE POSSIBLE. ELECTRIC SHOCK can kill. 1) The equipment is not waterproof. Using the unit in a wet environment may result in serious injury.
- Page 3 HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference.
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Page 4: Table Of Contents
6 ..GO-FER III-WD / Setup (Welding) 7 ..GO-FER III-PL / Setup (Plasma) 7 ..GO-FER III-OX / Setup (Oxy-fuel) 8 ..GOF-3250-WD GO-FER III Welding Kit (120VAC/50-60Hz/1Ph) / Technical Data 9 ..GOF-3250-PL GO-FER III Plasma Kit (120VAC/50-60Hz/1Ph) / Technical Data 10 .. - Page 5 INTRODUCTION The GO-FER III is a versatile tractor for use in cutting or welding applications. There are three models/ kits to choose from, each designated for the intended application; “OX” for Oxy-Fuel cutting, “PL” for Plasma cutting and “WD” for Welding applications. All models are all position machines, with positive rack and pinion drive.
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Page 6: Operating Instructions / Setup
OPERATING INSTRUCTIONS / SETUP TRACK SETUP Attach two ARM-2010 “ON-OFF” Magnet Plate Assemblies (M) one quarter of the length from each end of the track. The magnets hold the rail to a steel workpiece and give all position capability. Mount the ARM-2015 Spacer Bar Assemblies (N) between the Magnet Plate Assemblies (M) to provide additional rail support. -
Page 7: Go-Fer Iii-Pl / Setup (Plasma)
CAUTION: IF THE CIRCUIT BREAKER OPENS, FIND AND CORRECT THE CAUSE BEFORE RESETTING. GO-FER III-OX / SETUP (Oxy-fuel) TORCH SET-UP Insert the cutting torch into the torch holder on the rack. Adjust the torch holder, the clamp and the rack to set the torch to the desired position. - Page 8 GOF-3250-WD GO-FER III WELDING KIT (120VAC/50-60Hz/1Ph) Includes: 1 GOF-3240-WD GO-FER III w/ Dynamic Brake CABLE ANCHOR CONTACTOR 2-50 ipm (50-1270 mm/min) Includes: 1 BUG-5485 Contactor / Cable Anchor 1 BUG-5451 Rackholder with Short Handle 1 PAN-1015 Rack 22.62" (574 mm) HEAVY DUTY 1 BUG-5462 Right Angle Clamp...
- Page 9 GOF-3250-PL GO-FER III PLASMA KIT (120VAC/50-60Hz/1Ph) Includes: 1 GOF-3240-PL GO-FER III w/ Dynamic Brake CONTACTOR / CABLE ANCHOR 8-100 ipm (203-2540 mm/min) Includes: 1 BUG-5485 Contactor / Cable Anchor 1 BUG-5451 Rackholder with Short Handle CONVENIENT HEAVY DUTY CARRYING HANDLE 1 PAN-1015 Rack 22.62"...
- Page 10 GOF-3250-OX GO-FER III OXY-FUEL KIT (120VAC/50-60Hx/1Ph) Includes: TWIN HOSE ASSEMBLY 1 GOF-3240-OX GO-FER III w/ Dynamic Brake 32" (812 mm) 8-100 ipm (203-2540 mm/min) Includes: 2-HOSE QUICK ACTING 1 GOF-3025 2-Hose Q.A. Manifold MANIFOLD 1 CIR-1010-3 Twin Hose Assembly 32" (812 mm) HEAVY DUTY 1 BUG-5451 Rackholder with Short Handle...
- Page 11 GO-FER III / WIRING DIAGRAM GOF-3112 120VAC** WHT/BLU **Specify part number for appropriate voltage. ELECTRICAL COMPONENT CHART PART NUMBER ITEM DESCRIPTION GOF-3242-XX GOF-3244-XX GOF-3240-XX 240 VAC 120 VAC 42 VAC Power Cord BUG-9445 GOF-3115 BUG-9442 Pilot Light BUG-1415 BUG-1428 BUG-1427 Circuit Breaker BUG-2923 (.7A) BUG-2952 (.5A) BUG-2933 (2A)
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Page 12: Gof-3240-Wd / Exploded View
GOF-3240-WD / EXPLODED VIEW... -
Page 13: Gof-3240-Wd / Parts List
GOF-3240-WD / PARTS LIST ITEM PART NO. DESCRIPTION ** 1 ARM-2010 On/Off Magnet Plate Assy. ** 2 ARM-2015 Spacer Bar Assy. ** 3 ARR-1080 H.D. Rigid Rail 93.50" (2.37 m) BUG-1393 Volt Trap 120 VAC BUG-1415 Pilot Light 120 VAC BUG-1605 Cam Clutch Assy. -
Page 14: Gof-3240-Pl / Exploded View
GOF-3240-PL / EXPLODED VIEW... -
Page 15: Gof-3240-Pl / Parts List
GOF-3240-PL / PARTS LIST ITEM PART NO. DESCRIPTION ** 1 ARM-2010 On/Off Magnet Plate Assy. ** 2 ARM-2015 Spacer Bar Assy. ** 3 ARR-1080 H.D. Rigid Rail 93.50" (2.37 m) BUG-1393 Volt Trap 120 VAC BUG-1415 Pilot Light 120 VAC BUG-1605 Cam Clutch Assy. -
Page 16: Gof-3240-Ox / Exploded View
GOF-3240-OX / EXPLODED VIEW... -
Page 17: Gof-3240-Ox / Parts List
GOF-3240-OX / PARTS LIST ITEM PART NO. DESCRIPTION ** 1 ARM-2010 On/Off Magnet Plate Assy. ** 2 ARM-2015 Spacer Bar Assy. ** 3 ARR-1080 H.D. Rigid Rail 93.50" (2.37 m) BUG-1393 Volt Trap 120 VAC BUG-1415 Pilot Light 120 VAC BUG-1605 Cam Clutch Assy. -
Page 18: Accessories
ACCESSORIES ARR-1085 4' (1.18 m) Heavy Duty Rigid Rail ARR-1080 8' (2.37 m) Heavy Duty Rigid Rail ARM-2010 On-Off Magnet Plate Assembly ARM-2015 Spacer Bar PAN-1007 PAN-1010 MUG-1119-32 BUG-9898 Panograph Assembly Panograph Assembly 3-Hose Assembly 3-Hose Quick-Acting W/ Fits-All Clamp W/ Torchholder Manifold (For Other Torches) (For U.S.A. Torches) BUG-5166-8 H.D. Tube Rack w/ Clamp GOF-3255 Welding Support Kit: The addition of this item provides a vertical racking motion for hand held... - Page 19 ACCESSORIES CONT’D. GOF-3142 RADIUS CUTTING ATTACHMENT Enables GO-FER III H.S. to be quickly changed from a straight line to a circle-cutting machine. Size Range: 8" to 96" (203 mm to 2438 mm) diameter. GOF-3125 GOF-3141 GOF-3128 GOF-3128 36" ROD GOF-3141 RAIL ASSEMBLY ITEM PART NO.
- Page 20 ACCESSORIES CONT’D. BUG-5485 Contactor / Cable Anchor: Provides built-in contactor switch to control plasma or welding process. The Cable Anchor provides strain relief BUG-5485-4 for all cables. Dual Contactor / Cable Anchor: Provides built-in contactor switch to control plasma or welding process.
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Page 21: Troubleshooting Guide
TROUBLESHOOTING GUIDE PROBLEM CAUSE REMEDY Does not run, No power to Check power line supply voltage. indicator light off. machine. Plug in line cord irmly. Does not run, Wiring shorts. Disconnect machine and indicator light off. examine internally; rewire at fault. Circuit breaker tripped. -
Page 22: Warranty
WARRANTY Model _____________________________ Limited 3-Year Warranty Serial No. __________________________ Date Purchased: ____________________ Where Purchased: ___________________ For a period ending one (1) year from the date of invoice, Manufacturer warrants that any new machine or part is free from defects in materials and workmanship and Manufacturer agrees to repair or replace at its option, any defective part or machine.
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