1. Manuals
  2. Brands
  3. Bug-O Systems Manuals
  4. Welding System
  5. MDS Series
  6. Instructions and parts manual

Bug-O Systems MDS Series Instructions And Parts Manual

Modular drive system's programmable shape module
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
INSTRUCTIONS
PARTS MANUAL
MODULAR DRIVE
PROGRAMMABLE
SHAPE MODULE
Please record your equipment identification information below for future reference. This information can be
found on your machine nameplate.
Whenever you request replacement parts or information on this equipment, always supply the information you
have recorded above.
Bug-O Systems is committed to empowering our customers by providing operator
controlled mechanized solutions for their welding, cutting and custom applications.
161 HILLPOINTE DRIVE
PHONE: 412-331-1776
and
SYSTEM'S
Model Number
Serial Number
Date of Purchase
A DIVISION OF WELD TOOLING CORPORATION
CANONSBURG, PENNSYLVANIA 15317-9564 USA
http://www.bugo.com
LIT-MDSPSM-IPM-0319
FAX: 412- 331- 0383

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the MDS Series and is the answer not in the manual?

Questions and answers

Related Manuals for Bug-O Systems MDS Series

Summary of Contents for Bug-O Systems MDS Series

  • Page 1 Whenever you request replacement parts or information on this equipment, always supply the information you have recorded above. LIT-MDSPSM-IPM-0319 Bug-O Systems is committed to empowering our customers by providing operator controlled mechanized solutions for their welding, cutting and custom applications. A DIVISION OF WELD TOOLING CORPORATION...
  • Page 2 SAFETY PROTECT YOURSELF AND OTHERS FROM SERIOUS INJURY OR DEATH. KEEP CHILDREN AWAY. BE SURE THAT ALL INSTALLATION, OPERATION, MAINTENANCE AND REPAIR PROCEDURES ARE PERFORMED ONLY BY QUALIFIED INDIVIDUALS. EQUIPMENT DAMAGE POSSIBLE. ELECTRIC SHOCK can kill. 1) The equipment is not waterproof. Using the unit in a wet environment may result in serious injury.
  • Page 3 HIGH FREQUENCY WARNINGS SPECIAL PRECAUTIONS ARE REQUIRED WHEN USING PLASMA, TIG OR ANY WELDING PROCESS THAT USES HIGH FREQUENCY TO STRIKE AN ARC. WARNING: HIGH FREQUENCY CAN EFFECT MACHINE OPERATION AND THEREFORE, WELD QUALITY. Read the precautions below before installing and using the equipment. PRECAUTIONS: 1) Some plasma or welding cables are strong sources of high frequency interference.

  • Page 4: Table Of Contents

    MDS PROGRAMMABLE SHAPE MACHINE INSTRUCTIONS AND PARTS MANUAL TABLE OF CONTENTS PAGE 5 ..Setup/Positioning the Machine on the Track 6 ..MDS Programmable Shape Machine/Description/Operation 8 ..Step By Step Instructions for Operation 9-10 ... Pendant Control 10 ..Programming 11 ..

  • Page 5: Setup/Positioning The Machine On The Track

    SETUP Always check for proper carriage wheel adjust- ment before using the machine. Turn the wheel engagement knob (A) on the side of the carriage until the wheels are fully moved towards the center of the carriage (engaged). Then rotate the drive clutch knob (B) fully counter clockwise to disengage the drive pinion.

  • Page 6: Mds Programmable Shape Machine/Description/Operation

    MDS PROGRAMMABLE SHAPE MACHINE This is a 2-axis machine that runs on a track and carries a cutting torch on a motorized cross-arm. It can be used for flame or plasma cutting, or welding, of a variety of shape programmed and stored in memory. DESCRIPTION The machine has 20 storage areas in memory for different programmed shapes, numbered 0 to 9.
  • Page 7 See Shape programming for details. For example, a 2 inch diameter circle could be 4 Segments: 1. 2, 1, 100 Counterclockwise arc, quadrant 1, 1.00 inch radius 2. 2, 2, 100 Counterclockwise arc, quadrant 2, 1.00 inch radius 3. 2, 3, 100 Counterclockwise arc, quadrant 3, 1.00 inch radius 4.

  • Page 8: Step By Step Instructions For Operation

    STEP BY STEP INSTRUCTIONS FOR OPERATION 1. Set up the main track that the machine is to run on, parallel to the work-piece. Slide the machine onto the track, front end first. 2. Plug the machine into the power line of correct voltage, and push the RESET button. 3.

  • Page 9: Pendant Control

    PENDANT CONTROL: This is the Pendant Control with keypad and display, which plugs into the Pendant Control Connection on the control panel. ALPHA KEYS: Press Keys A, B, C, D, or E for the function desired, as described in the programming section of this manual.

  • Page 10: Programming

    PENDANT CONTROLS PENDANT CHARACTER MAP: Direct and Shifted Characters. Shift Key Shift Key U: set Units, inch or metric SHIFTED CHARACTER SET E.g. to R: set Ratio type U for units, T: Test drives & encoders, function press Shift Key, then “9” V: Version Number PROGRAMMING NOTE: All programming is done using the PENDANT CONTROL.

  • Page 11: Programmable Shape Machine/Segment Types

    PROGRAMMABLE SHAPE MACHINE QUADRANT: SEGMENT TYPES: 1. Clockwise 90 2. Counterclockwise 3. X or Y Axis Line 4. Oblique Line WELD/OXY WELD/OXY WAIT FOR TIME DELAY 5. Functions START BUTTON REPEAT AUXILIARY PERCENT ANOTHER MODES SPEED 6. Functions SHAPE 7. Clockwise Partial Arc 8.

  • Page 12: Data Entry Required For Programming

    DATA ENTRY REQUIRED FOR PROGRAMMING To program a complete new shape ( press ‘A’ ): Count the number of segments or operations and enter the total. For each segment, enter: TYPE: select from 1 through 8 Quadrant: 1,2,3 or 4; refer to chart Size: One or more dimensions per segment as described below;...
  • Page 13 DATA ENTRY REQUIRED FOR PROGRAMMING CONTINUED Detailed description of TYPES continued : Type 6. Special functions. Quadrant by selecting function. 1. Repeat: Another complete shape will be repeated the specified number of times. Shape No. of the repeated shape MUST BE LOWER then the Shape No.

  • Page 14: Auxiliary Modes: Type 6, Quadrant 3

    AUXILIARY MODES: TYPE 6, QUADRANT 3 These extra controls have been added to independently turn the two internal Relay outputs ON and OFF, and to switch the machine into Rapid Traverse mode or Set Speed. The machine is shipped with OUTPUT (1) wired to the contactor relay. By default, this Output turns ON when the Start button is pressed to run a shape, and turns OFF at the end.
  • Page 15 SHAPE PROGRAMMING 1. Draw the required shape on paper to some convenient scale. 2. Refer to the Segment Chart and divide the shape into straight line and arc segments. 3. Decide on the operation sequence and mark any other operations such as turning torch on or off, or delay.

  • Page 16: Dimensions Required

    DIMENSIONS REQUIRED...

  • Page 17: Example: Obround Shape

    EXAMPLE: OBROUND SHAPE Cutting path: START A A-B-C-D-E-F-A 10.0 Total number of segments = 6 Segment Number Type Quadrant Size Comment CW Arc, 3.00" radius X-axis line, 3.00" CW Arc CW Arc X-axis line CW Arc AB: Type 1 specifies Clockwise Arc Quadrant Number is 2 Size 300 specifies Radius = 3.00 inches (Metric: 300=30.0 mm).

  • Page 18: Example: Repeat Function

    EXAMPLE: REPEAT FUNCTION 13.0 START A Shape No. 2 Total number of segments = 6 Shape No. 1 START A Total number of segments = 4 Shape No. 1 Segment Number Type Quadrant Size Comment Shape No. 2 Segment Number Type Quadrant Size...

  • Page 19: Mds-1165 Panel Controls

    MDS-1165 PANEL CONTROLS SHAPE MODULE MADE IN USA Reset Speed (SW1) Control Start/Run Stop/Pause QUADRANT (SW2) (SW3) Manual Jog Y Axis (SW5) Manual Jog X Axis (SW4) Pendant Control...

  • Page 20: Mds Shape Machine Major Components / Exploded View / Parts List

    MDS SHAPE MACHINE MAJOR COMPONENTS PARTS LIST ITEM QTY PART NO. DESCRIPTION MPD-1000 Master Drive Unit 120 VAC MPD-1002 Master Drive Unit 240 VAC MPD-1004 Master Drive Unit 42 VAC MDS-1165 Shape Control Module WPD-1100-40 Linear Weaver BUG-6050 Hand Held Terminal MPD-1065 Releasable Carriage 12"...

  • Page 21: Connecting A Mds-117X Solenoid Kit To A Mpd-100X Master Drive

    CONNECTING A MDS-117X SOLENOID KIT TO A MPD-100X MASTER DRIVE To connect the MDS-117X Solenoid Kit to a MPD-100X Master Drive, the power cord from the master drive is removed and the female plug of the MDS-1170 is plugged into its place. STEP 1: Remove the power cord from the Master Drive.

  • Page 22: Mds-1165 Control Module Wiring Diagram/Component List

    MDS-1165 CONTROL MODULE WIRING DIAGRAM / COMPONENT LIST PCB-1041 50 PIN CONNECTOR SPEED STOP START MDS-1135 WHT/BLU X JOG MOVE 2 PIN CONNECTOR HERE FOR OUTPUT 2 OUTPUT 1 Y JOG FOR HAND HELD PENDANT FILTER OR EXT. SHAPE SELECTOR WHT/BLK WHT/BLK RESET...

  • Page 23: Pendant Cable Wiring Diagram

    PENDANT CABLE WIRING DIAGRAM BUG-9906 BUG-6050 CABLE CONNECTOR, 6-T, M HAND HELD TERMINAL FRONT VIEW (SHIELD) A _ Black: Circuit Com. B _ Yellow: TX (Transmit) C _ Orange: RX (Receive) 9600 Baud D _ Brown: Signal Ground E _ Red: Power (5V) F _ Shield Drain Wire, Bare, Touching Foil Shielding NOTE: Other wires should be trimmed and unable to touch terminal pins.

  • Page 24: Warranty

    WARRANTY Model _____________________________ Limited 3-Year Warranty Serial No. __________________________ Date Purchased: ____________________ Where Purchased:___________________ For a period ending one (1) year from the date of invoice, Manufacturer warrants that any new machine or part is free from defects in materials and workmanship and Manufacturer agrees to repair or replace at its option, any defective part or machine.

This manual is also suitable for:

Mds-1165Mds-1170Mds-1135

Table of Contents