1. Manuals
  2. Brands
  3. ProFire Manuals
  4. Control Systems
  5. 1100
  6. Instruction manual

ProFire 1100 Instruction Manual

Ignition flame safety controller
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PROFIRE 1100
IGNITION
FLAME
SAFETY
CONTROLLER
REV 0
October 2009

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the 1100 and is the answer not in the manual?

Questions and answers

Subscribe to Our Youtube Channel

Related Manuals for ProFire 1100

Summary of Contents for ProFire 1100

  • Page 1 PROFIRE 1100 IGNITION FLAME SAFETY CONTROLLER REV 0 October 2009...
  • Page 2 CAUTIONS EXPLOSION HAZARD: DO NOT SERVICE UNLESS AREA IS KNOWN TO BE NON- HAZARDOUS DO NOT OPEN WHEN ENERGIZED SUBSTITUTION OF COMPONENTS MAY IMPAIR THE SUITABILITY FOR ZONE 2 (Class 1 Division 2) REPLACEMENT FUSES MUST BE SAND-FILLED INSTALLATION WARNING TERMINALS: MUST CONFORM TO THE DIRECTIONS IN THIS MANUAL...

  • Page 3: Table Of Contents

    Table of Contents Features & Specifications ........................4 General Features ............................4 Specifications ............................4 Model Comparison ..........................6 Thermocouples ............................7 Installation ............................8 Design Code P&IDs and Wiring Diagrams ................... 8 Bill of Materials ............................31 Mounting locations ..........................33 System Installation ..........................

  • Page 4: Features & Specifications

    1 Features & Specifications 1.1 General Features The following general features are common to all Profire 1100 models: Designed for the fire-tube heater industry • Meets or exceeds all relevant codes and standards • Easy installation with clearly marked component I/O •...
  • Page 5 T E M P E R A T U R E R A T I N G -40° C to 55° C A P P R O V A L S Zone 2 (Class 1, Division 2) locations approval (CSA 213-92) Burner Safety approval (CSA 22.2-199) - can be used on B149.3 compliant system Industrial Process Equipment approval (CSA 14-95) I N P U T S...

  • Page 6: Model Comparison

    1.3 Model Comparison The following table can be used to determine model functionality: 1100 s 1100 b1 1100 b3 (standard) (bath 1) (bath 3) Ionization flame detection Thermocouple flame detection Pilot output off when bath temperature > HH2 Main output off when bath temperature > HH1 Alarm output when fault detected Alarm output when bath temperature >...

  • Page 7: Thermocouples

    1.4 Thermocouples T E 1 0 1 Type “K” Measures bath liquid temperature Primary temperature control device Connected to an external temperature controller (not included) on Models s & b1 Connected to terminals TC+(yellow) & TC-(red) on card on door on Model b3 20 ga or larger Type “K”...

  • Page 8: Installation

    2 Installation 2.1 Design Code P&IDs and Wiring Diagrams The design codes are not exhaustive but only a sample of recommended designs that have been used. Any design used should be checked by a qualified person and approved by the gas authority having jurisdiction at the site where the system is to be installed.
  • Page 9 Design Code Features Design Instrument Power Model Burner Size SSV Type Temp Control Type TCV Type Pilot Type Code Required 301A < 10MM Btuh 2 x electric electric 2- state pneumatic separate separate 301B < 10MM Btuh 2 x electric I/P modulating pneumatic separate...
  • Page 10 Design Code Advantages & Disadvantages Design Advantages Disadvantages Code 1) Choice of HI/LO/OFF, electronic or pneumatic modulating temperature control 1) Uses an external temperature controller 2) Uses less instrument gas than 302 2) 301A uses more electric power 3) Can be used with remote bath temperature monitoring and setpoint control 3) Needs clean and dry instrument gas or air at minimum 35 psig 4) Less wiring than 302 4) More difficult to install in 6”...
  • Page 11 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 301A Fire-Tube Heater with < 10,000,000 BTU/hr (HHV) Fuel Input With Electric Safety Shutoff Valves and HI/LO/PILOT/OFF PILOT Electro-Pneumatic Temperature BURNER Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 12 P R O F I R E C O M B U S T I O N I N C .
  • Page 13 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 301B Fire-Tube Heater with < 10,000,000 BTU/hr (HHV) Fuel Input With Electric Safety Shutoff Valves and Modulating I/P PILOT Temperature Control BURNER ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 14 P R O F I R E C O M B U S T I O N I N C .
  • Page 15 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 301C Fire-Tube Heater with < 10,000,000 BTU/hr (HHV) Fuel Input With Electric Safety Shutoff Valves and Modulating PILOT Pneumatic Temperature BURNER Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 16 P R O F I R E C O M B U S T I O N I N C .
  • Page 17 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 302A Fire-Tube Heater with < 10,000,000 BTU/hr (HHV) Fuel Input With Pneumatic Safety PILOT Shutoff Valve and with BURNER HI/LO/PILOT/OFF Electro-Pneumatic Temperature Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 18 P R O F I R E C O M B U S T I O N I N C .
  • Page 19 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 302B Fire-Tube Heater with < 10,000,000 BTU/hr (HHV) Fuel Input With Pneumatic Safety PILOT Shutoff Valve and with BURNER Modulating I/P Temperature Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 20 P R O F I R E C O M B U S T I O N I N C .
  • Page 21 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 302C Fire-Tube Heater with < 10,000,000 BTU/hr (HHV) Fuel Input With Pneumatic Safety PILOT Shutoff Valve and with BURNER Modulating Pneumatic Temperature Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 22 P R O F I R E C O M B U S T I O N I N C .
  • Page 23 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 303A FIRE Fire-Tube Heater with BYPASS < 10,000,000 BTU/hr (HHV) Fuel Input With Electric PILOT HI/LO/PILOT/OFF BURNER Temperature Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 24 P R O F I R E C O M B U S T I O N I N C .
  • Page 25 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 304A Fire-Tube Heater with < 1,000,000 BTU/hr (HHV) Fuel Input, Slip-Stream Pilot With Electric ON / PILOT / OFF Temperature Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 26 P R O F I R E C O M B U S T I O N I N C .
  • Page 27 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 305A Fire-Tube Heater with < 1,000,000 BTU/hr (HHV) Fuel Input, Slip-Stream Pilot With Pneumatic Safety Shutoff Valve and with ON/PILOT/OFF Electric Temperature Control ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 28 P R O F I R E C O M B U S T I O N I N C .
  • Page 29 STACK SAMPLE PORT MAIN FUEL GAS BURNER DESIGN CODE: 306C Fire-Tube Heater with < 1,000,000 Btuh (HHV) Fuel Input With Electric Safety Shutoff Valves and Modulating Pneumatic Temperature Control Slipstream Pilot ALTERNATE PILOT FUEL SUPPLIES (ONLY ONE CONNECTED) PILOT GAS P R O F I R E C O M B U S T I O N I N C .
  • Page 30 P R O F I R E C O M B U S T I O N I N C .

  • Page 31: Bill Of Materials

    Burner Management System - Profire 1100 BMS101 b1 model Burner Management System - Profire 1100 BMS101 b3 model IGN207 Main Burner Ignitor / Flame Rod - Profire BE207 IGX207 Main Burner Ignition Transformer - Profire IGN306 Pilot Burner Ignitor / Flame Rod - Profire BE306...
  • Page 32 SSV205 Main Burner Low Fire Solenoid Valve PI206 Temperature Control Valve Pressure Gauge PSHH206 Main Burner Gas Pressure Switch HIHI Main TCV Pressure Test Point HV206 Main Burner Manual Shutoff Valve HV207 Main Burner Test Firing Valve PI207 Main Burner Pressure Gauge Main Burner Pressure Test Point PILOT FUEL TRAIN HV301...

  • Page 33: Mounting Locations

    2.3 Mounting locations • The system can be mounted on the unit skid or on a building wall providing it does not infringe on a Class 1 Zone 1 area. • Use enclosure mounting tabs to mount in a location that faces away from the burner housing so the operator is facing both the enclosure and the burner housing while operating.

  • Page 34: Pilot & Coil (Optional)

    2.5 Pilot & Coil (Optional) Pilot Bracket Assembly Pilot mounting bracket. Standard Type "K" thermocouple probe size for 1/2" pipe. Comes with 2" past pilot nozzle with a 30° electrode bushing and probe bend fitting. Ignition cable. Five foot carbon lead Kanthal electrode, ignitor and with end connections for electrode...
  • Page 35 Coil * must be mounted in a NON-HAZARDOUS location * requires solid ground from Profire 1100 to ensure ionization operates properly 90 mm 45 mm C/C Mounting hole size 8 mm (1/4" bolt) 115 mm 130 mm Coil Spark lead to...

  • Page 36: Keypad & Display

    Keypad & Display 3.1 Keypad Layout Keypad Function Flame light indicates presence of flame Emergency Shut Down button Parameter adjustment and field setting keypad Display window Switch between auto and manual modes Pilot button Ignite button Main button Item Item Description 1 Flame indicating light Allows operator to see if flame is detected.
  • Page 37 Mode Allows operator to switch unit into manual mode to check pilot ignitor and pilot solenoid, providing all safety interlocks have been met. LED's indicate the state the unit is in. The unit is put in manual mode when a fault is detected.

  • Page 38: Programming Parameters

    Display alternates between variable "name" and current "value". B1 & B3 models before 2009 used SP, HH1 & HH2 instead of HH1, HH2 & HH3. S model before 2009 used HI & Lo instead of PHI & PLo. Profire Default User 1100 Description Function Range Screen Setting...
  • Page 39 T > HH2 - main & pilot SSV off b1,b3 Bath Temperature Set Point 2 0 - HH3 auto reset when T < (HH1 - dEd) T > HH3 - all off & alarm b1,b3 Bath Temperature Set Point 3 manual or remote reset required HH1 - 999 when T <...

  • Page 40: Messages

    3.3 Messages Display may alternate between "message" & "value". S model before 2009 used Pu instead of PUr. Description Function Corrective Action Screen if flashing: Thermocouple error - check thermocouple wiring Unit is in Automatic mode Automatic Mode Bath Temperature Bath Temperature as measured by Thermocouple TE101 Bath Temperature...
  • Page 41 Pilot Temperature Bath Temperature as measured by Thermocouple TE306 Pressure switch input open - check pressure switch wiring Pressure Switch - check fuel pressure Unit is Purging (15 sec between starts) Purge time cycle - wait (maximum programmed PUr time) Unit in Manual mode but ready Ready - change to Auto mode...

  • Page 42: Error Messages

    - check thermocouple and connections. - try again Err PAd Keypad has stuck key on power up - call Profire to get replacement door Bath Temperature did not rise enough (3C) in - check bath is heating up Err C-r programmed time - check thermocouple and connections.

  • Page 43: Operations

    START contact is open and fuel gas is manually switched off. 4.3 Normal Operation Description On the Profire 1100s model the pilot temperature is monitored. • When the pilot temperature (TE203) gets above the program PHI (600 default) the STATUS contact will close to indicate everything is okay.
  • Page 44 PLo or reaches PHI and then drops below PHI again. On the Profire 1100b1 model a plug in card on the door will accept the wires from a bath temperature thermocouple (TE102) and will shut down the unit if the bath temperature is too high.
  • Page 45 • If the bath temperature continues to rise to the point where it is above the programmed HH2 value the STATUS contacts remain closed (indicating that everything is still okay), but the main and pilot solenoids shut off. The solenoid indicators will flash to indicate that the flame will be re-ignited if the bath temperature drops below HH1.

  • Page 46: Cause & Effect Diagrams

    4.4 Cause & Effect Diagrams Legend ALARM=alarm contacts open SHUTDOWN=turn off all valves OP=contacts open CL=contacts closed Off=output not energized On=output energized *=output depends on TE102 SP=stop ST=start (Energized during start-up) Y=yes (Reset required) Standard Model N=no (Reset not required) DESCRIPTION STATUS ACTIVITIES...
  • Page 47 LEGEND ALARM=alarm contacts open SHUTDOWN=turn off all valves OP=contacts open CL=contacts closed Off=output not energized On=output energized *=output depends on TE102 SP=stop ST=start (Energized during start-up) Y=yes (Reset required) B1 Model N=no (Reset not required DESCRIPTION STATUS ACTIVITIES COMMENTS (INPUT) ADDRESS FLAME FAILURE ALARM...
  • Page 48 LEGEND ALARM=alarm contacts open SHUTDOWN=turn off all valves OP=contacts open CL=contacts closed Off=output not energized On=output ernergized *=output depends on Bath Temp (TE101 & TE102) SP=stop ST=start (Energized during start-up) Y=yes (Reset required) N=no (Reset not required) B3 Model INPUT STATUS ACTIVITIES COMMENTS...

  • Page 49: Troubleshooting

    5 Troubleshooting Problem / Display Response Message System off and there is a • Press OK; if display comes back on unit is in power save mode flame System off and there is • Press OK; if display comes back on unit is in power save mode no flame •...
  • Page 50 flame is detected. • When bath temperature is above bLo value display will return to normal and STATUS contacts will close “b1C” or Display is giving the present bath temperature “b2C” alternating with a • Temperature relative to programmed setpoints “bLo”, ”HH1”, ”HH2” & number “HH3”...

Table of Contents