Related Manuals for JLG Metro-Led
Summary of Contents for JLG Metro-Led
- Page 1 METRO-LED Operation and Safety Manual Model Lighting Tower Metro-LED 1001206597 03 June, 2019...
- Page 2 METRO-LED CONTENTS Section One…………..Operation and Safety JLG Industries JLG Industries (Port Macquarie) (Victoria) 11 Bolwarra Road 30-32 Cyber Loop Port Macquarie Dandenong NSW 2444 VIC 3175 Phone: (02) 6581 1111 Phone: (03) 9554 4333 JLG Industries JLG Industries (Queensland) (Western Australia)
- Page 3 Take time to read and become familiar with all four sections of this manual. If you are uncertain about any of the information presented, contact your JLG Service Office before operations commence.
-
Page 4: Table Of Contents
METRO-LED SECTION ONE OPERATION AND SAFETY MANUAL CONTENTS Page • General • Safety Precautions • Machine Specification • Isolux Diagrams • Machine Controls • Machine Operation 1-16 • Lifting & Transporting 1-21 • Towing Instructions 1-23 • Machine Storage 1-26... -
Page 5: General
If there is a question on application and/or operation, JLG Industries Customer Support Department should be consulted on (02) 6581 1111 (Australia). - Page 6 METRO-LED SAFETY ALERT SYMBOLS AND SAFETY SIGNAL WORDS This is the Safety Alert Symbol. It is used to alert you to the potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
-
Page 7: Safety Precautions
METRO-LED SAFETY PRECAUTIONS SAFETY PRECAUTIONS This section outlines safety DO NOT MANOEUVRE THE MACHINE OR precautions applicable to the general use PERSONNEL INSIDE PROHIBITED of this product. ZONE (M.A.D.). ASSUME ALL ELECTRICAL PARTS AND WIRING ARE ENERGISED, UNLESS KNOWN OTHERWISE. - Page 8 METRO-LED SAFETY PRECAUTIONS Become familiar with all machine controls The model Metro-LED Lighting Tower and the machine’s operating envelope, incorporates an alternator which generates prior to operating the machine. The high electrical voltages. Do NOT operate machine’s mast uses a hydraulic/wire rope the machine without all safety covers in system to lift and lower the mast.
- Page 9 METRO-LED SAFETY PRECAUTIONS PREPARATION FOR USE DELIVERY AND PERIODIC INSPECTION 1. Some locations may require that checks are made with the regulatory authority such as councils prior to the set up and use of this lighting tower. REGULAR PERIODIC INSPECTIONS ARE NECESSARY FOR MACHINE SERVICING 2.
-
Page 10: Machine Specification
METRO-LED MACHINE SPECIFICATION Alternator: Sincro FB4-48-100 DC 1.1 DIMENSIONAL ENVELOPES Envelope: towed / stowed Frequency 4-pole 50 Hz Length 2.90 m / 2.25 m Voltage 48 V DC Width 1.65 m / 1.75 m Current rating 100 A Height 2.40 m... -
Page 11: Isolux Diagrams
METRO-LED ISOLUX DIAGRAMS Section 1 Page 1-7 1001206597... -
Page 12: Machine Controls
The LCD display indicates the fault type. The Metro-LED control panel consists of a DSE electronic module to control the engine genset and several two-way switches and buttons to control lighting tower mast movements. - Page 13 METRO-LED MACHINE CONTROLS LIGHTING TOWER CONTROL OPTIONAL METRO-LED MODULE Strobe Light / Beacon Switches the beacon light on or off. (only when the engine is running) Start Start lighting tower set in Manual Mode. Light Off During running in manual mode, turn off one light for each press of the button.
- Page 14 METRO-LED MACHINE CONTROLS OPTIONAL CONTROL PANEL OPTIONAL METRO-LED MODULE METRO-LED MODULE AUTO-START INSTRUCTIONS 1. Complete all lighting tower operating safety checks. 2. Switch battery and engine starter isolators to “on” and the emergency stop button is released. 3. Press the Auto button on the LED controller to show the AUTO MODE SELECT screen.
- Page 15 METRO-LED MACHINE CONTROLS Press the STOP button to return to the home screen. Press DOWN ARROW display a summary of the current machine settings. 8. Scroll with the DOWN ARROW to 02 AUTO RUN TIMER screen. 9. Press the MENU/CONFIRM button.
- Page 16 METRO-LED MACHINE CONTROLS OPTIONAL METRO-LED MODULE SETTING THE DATE & TIME 1. Press the MENU/CONFIRM button. The lighting tower will now run in the AUTO MODE. The following machine conditions will cause the lighting tower to shut- down when running in AUTOMODE.
- Page 17 7. After pressing MENU/CONFIRM the home screen will be displayed. The current time can be viewed by pushing the DOWN arrow once. METRO-LED CONTROLLER “POWER-SAVE” MODE If the controller remains inactive for more than ten (10) minutes, the controller will switch “power-save”...
- Page 18 TOWER PERFORMING MACHINE SERVICE AND MAINTENANCE. BUNDING DRAINS/ENGINE OIL DRAIN The Metro-LED has three bund drains which are to be drained separately. 1. An engine oil drain plug. 2. An engine tray bund drain plug. 3. A fuel tank bund drain plug.
- Page 19 METRO-LED MACHINE CONTROLS PARKING BRAKE (HYDRAULIC) PARKING BRAKE (CABLE OPERATED) Ratchet Bar Parking Brake Handle The tow ball coupling fitted to trailer axles The parking brake handle shown acts on with cable operated disc and drum brakes. the hydraulic master cylinder. It is locked into position by the ratchet locking bar.
-
Page 20: Machine Operation
METRO-LED MACHINE OPERATION MACHINE SET-UP INSTRUCTIONS 7. At the rear of the unit, locate and slide out the left outrigger arm and lock pin into position. Rotate the jack from the stowed position until the foot is just above the ground. Turn the jack... - Page 21 METRO-LED MACHINE OPERATION TURNING-ON THE ENGINE/LIGHTS CONTROLLER MODULE DO NOT USE THE JOCKEY WHEEL TO SUPPORT THE MACHINE WHEN THE MAST IS RAISED. PRIOR TO RAISING THE MAST, CHECK ENSURE THAT BEFORE OPERATING THE CONTROLLER, OVERHEAD OBSTRUCTIONS EXIST. RELEASE THE EMERGENCY-STOP.
- Page 22 METRO-LED MACHINE OPERATION TURNING-ON THE ENGINE/LIGHTS OPTIONAL CONTROLLER MODULE B) 10 seconds before engine start-up time an audible alarm sounds At pre-set start time, engine cranks Manual Start/Stop - Summary Manual Start/Stop is initiated by the following pushbutton sequence. Start...
- Page 23 METRO-LED MACHINE OPERATION Setting Controller Parameters Date and Time Setting After controller powers up, Press After the controller powers up, then select 3 Time Calibration, Press , then select 1 Set Parameters, then Press again to the Date and Time Setting interface.
- Page 24 METRO-LED MACHINE OPERATION MACHINE PACK-UP INSTRUCTIONS Pack-up the lighting tower by completing the lighting tower set-up steps in reverse order. Before coupling the lighting tower drawbar to the tow vehicle’s hitch; Ensure the trailer parking brake is applied and prevents the trailer from moving.
-
Page 25: Lifting & Transporting
METRO-LED LIFTING & TRANSPORTING FORKLIFTING MACHINE CRANING MACHINE Craning Procedure USE ONLY THE LIFTING POINT (IF PROVIDED) TO LIFT THE LIGHTING TOWER WITH A CRANE. DO NOT LIFT THE ASSEMBLY BY THE MAST. DOING SO WILL RESULT IN SEVERE DAMAGE... - Page 26 METRO-LED LIFTING & TRANSPORTING TRANSPORTING MACHINE Transport Procedure USE ONLY THE SPECIFIED TIE DOWN POINTS TO STRAP MACHINE TO THE TRANSPORT BED. DO NOT WINCH MACHINE ONTO A TILT TRAY BED. ENSURE THAT NO PART OF THE MACHINE OVERHANGS ANY EDGE OF THE TRANSPORT BED.
-
Page 27: Towing Instructions
A safety chain is supplied to connect the trailer to towing vehicle while towing. THE AGGREGATE TRAILER MASS (ATM) OF THE METRO-LED IS 1100 kg. ENSURE Ensure the safety chain has enough slack THAT THE TOWING VEHICLE AND TOW to permit tight turns, but far enough from... - Page 28 METRO-LED TOWING INSTRUCTIONS PRIOR TO TOWING THE TRAILER TOWING GUIDELEINES 1. Wipe the hitch ball clean and inspect 1. Before towing trailer, check visually and by feel for flat spots, cracks coupling safety chain, safety brake, and pits. tyres, wheels and lights.
- Page 29 METRO-LED TOWING INSTRUCTIONS PRE-TOWING INSPECTION 7. Check Trailer coupling is secured, locked, proper operating condition. THE PERMISSIBLE HEIGHT OF THE 8. Coupling tow ball - Secured and in TOWBALL/COUPLING IS 350 mm TO proper operating condition. Rock the 450 mm, MEASURED FROM A LEVEL...
-
Page 30: Machine Storage
METRO-LED MACHINE STORAGE If the lighting tower is to be stored and not operated for more than three months; 1. Ensure the lighting tower mast is fully retracted in the stowed position. 2. Park the lighting tower undercover on a level hard-standing in a reasonably well- ventilated area.