Roto-Mix 745 Operation And Parts Manual

Trailer & truck twin vertical feed mixer

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TWIN VERTICAL FEED MIXER
OPERATION AND PARTS MANUAL
441929 09/2019
745 & 865
TRAILER & TRUCK
ROTO-MIX LLC
P.O. BOX 1724
2205 E. Wyatt Earp Blvd.
Dodge City, Kansas 67801
(620) 225-1142
© ROTO-MIX LLC 2006
Page 1
SERIAL NUMBER_________________

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Summary of Contents for Roto-Mix 745

  • Page 1 745 & 865 TRAILER & TRUCK TWIN VERTICAL FEED MIXER OPERATION AND PARTS MANUAL ROTO-MIX LLC P.O. BOX 1724 2205 E. Wyatt Earp Blvd. Dodge City, Kansas 67801 (620) 225-1142 © ROTO-MIX LLC 2006 SERIAL NUMBER_________________ 441929 09/2019 Page 1...
  • Page 2 Page 2...
  • Page 3: Table Of Contents

    TABLE OF CONTENTS PAGE NO. INTRODUCTION ....................4 WARRANTY ......................5 SCALES WARRANTY & SERVICE POLICY ............6 OPERATOR QUALIFICATIONS ................7 SAFETY ......................8-18 OPERATION ...................... 19-20 TROUBLE SHOOTING ..................21 LUBRICATION ....................22-23 SPECIFICATIONS & DIMENSIONS ..............24-28 REPAIR PARTS CONTENTS PAGE ..............29 Page 3...
  • Page 4: Introduction

    Failure to read this manual and understand the safe operation of the mixer could lead to serious injury. If you do not understand the instructions in this manual contact either your dealer or ROTO-MIX at Dodge City, Kansas 67801. This supersedes all previous published instructions.
  • Page 5: Warranty

    ROTO-MIX and that it be returned to ROTO-MIX within 10 days of purchase and be re- corded in ROTO-MIX’s owner file for this warranty to be valid. In the event an owner’s card is not on file at the ROTO-MIX office, the warranty period will extend only from date equipment was picked up or shipped from the ROTO-MIX plant.
  • Page 6: Scales Warranty & Service Policy

    - ROTO-MIX is not responsible and will not be liable for damage caused to persons or property, commercial loss, loss of time or production, loss of use by reason of the installation or use of ROTO-MIX products or their mechanical failure.
  • Page 7: Operator Qualifications

    OPERATOR QUALIFICATIONS Operation of this mixer shall be limited to competent and experienced persons. In addition, anyone who will operate or work around a mixer must use good common sense. In order to be qualified, he or she must also know and meet all other qualifications, such as: 1.
  • Page 8: Safety

    It may also be used to alert against unsafe practices. If you have questions not answered in this manual or require additional copies or the manual is damaged, please contact your dealer or ROTO-MIX, 2205 E. Wyatt Earp, Dodge City, Kansas, 67801. (Telephone) 620-225-1142 (Fax) 620-225-6370...
  • Page 9 A. Check to see that no obstructions are present in the mixer prior to start up. B. Before loading, run the mixer empty and check all operations. C. Do not overload the mixer. Maximum load for the 745 is 18,500LB., for the 865 it is 22,000LB. Maximum load is determined by weight, not volume.
  • Page 10 SAFETY READ BEFORE YOU FEED EQUIPMENT SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment. Designers and manufactures build in as many safety features as possible. However, every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment.
  • Page 11 SAFETY READ BEFORE YOU FEED KEEP ALL SHIELDS IN PLACE Do not operate mixer without safety shields in place. Rotating parts can crush or dismember causing personal injury or death. Disconnect PTO driveline before removing shields for adjustment or service. OPERATE MIXER SAFELY Rotating parts can entangle or strike people, resulting in personal injury or death.
  • Page 12 SAFETY READ BEFORE YOU FEED STAY CLEAR OF ROTATING DRIVELINES Entanglement in rotating driveline can cause serious injury or death. Keep driveline shields in place at all times. Make sure rotating shields turn freely. Do not wear loose-fitting clothing which may catch in moving parts. Stop the engine and be sure PTO driveline is stopped before making adjustments, connections, or cleaning out PTO driven equipment .
  • Page 13 Replace safety decals and signs that are missing or have become illegible. Replaced parts that displayed a safety sign should also display the current sign. Safety decals or signs are available from your dealer or the ROTO-MIX manufacturing plant. How to Install Safety Decals: Be sure that the installation area is clean and dry.
  • Page 14: Operation

    Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your dealer or the ROTO-MIX plant. BEFORE OPERATION: Carefully study and understand this manual.
  • Page 15 SAFETY READ BEFORE YOU FEED DURING OPERATION: Beware of bystanders, particularly children ! Always look around to make sure that it is safe to start the engine or move the unit. This is very important with higher noise levels and quiet cabs, you may not hear people shouting.
  • Page 16 SAFETY READ BEFORE YOU FEED DURING OPERATION (CONT) Never leave running mixer unattended. As a precaution, always recheck the hardware on mixer following every 100 hours of operation. Correct all problems. Follow the maintenance safety procedures. FOLLOWING OPERATION: Following operation, set the brakes, disengage all power drives, shut off the engine and remove the ignition keys.
  • Page 17 SAFETY READ BEFORE YOU FEED HIGHWAY AND TRANSPORT OPERATIONS (CONT): Comply with state and local laws governing highway safety and movement of farm machinery on public roads. Use approved accessory lighting, flags and necessary warning devices to protect operators of other vehicles on the highway during daylight and nighttime transport. The use of flashing amber lights is acceptable in most localities.
  • Page 18: Safety

    ROTO-MIX will not claim responsibility for use of unapproved parts and/or accessories and other damages as a result of their use. If equipment has been altered in any way from original design, ROTO-MIX does not accept any liability for injury or warranty.
  • Page 19 SAFETY READ BEFORE YOU FEED PREPARING TRACTOR FOR TRAILER MIXER POSITIONING DRAWBAR IMPORTANT: Drive components can be damaged from excessive speed. Do not operate tractor at speeds in excess of recommended PT0 rpm . This feed mixer is equipped with a 1000 RPM driveline. Match tractor PTO with the feed mixer driveline.
  • Page 20 Maximum weight is 18,500 LB for the 745 model and 22,000 LB for the 865 model. C. Load hay first with machine running: TRACTOR RUNNING AT 1000 RPM PTO SPEED, TRUCK ENGINE RUNNING FROM 1,700 - 1,800 RPM.
  • Page 21: Trouble Shooting

    TROUBLE SHOOTING ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATING OR SERVICING THIS MACHINE. FAILURE TO FOLLOW THIS RECOMMENDATION MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. NOTE: THIS CHART DOES NOT COVER ALL PROBLEMS. CONTACT YOUR DEALERSHIP FOR FURTHER ASSISTANCE.
  • Page 22: Lubrication

    LUBRICATION DISENGAGE PTO & SHUT OFF POWER BEFORE LUBRICATING THE MACHINE. DO NOT WEAR LOOSE FITTING CLOTHING THAT MAY CATCH IN MOVING PARTS. PTO SHAFTS & U-JOINTS: Grease every 8 hours of operation. IT IS RECOMMENDED THAT ALL TRUCK HYDRAULILC RESERVOIRS (except the gearbox reservoir) (Citgo Transguard Tractor Hydraulic Fluid #633310001 or equivalent).
  • Page 23 LUBRICATION CHART ALWAYS DISCONNECT OR DISENGAGE POWER TAKE OFF AND REMOVE KEYS FROM TRACTOR OR TRUCK BEFORE CLEANING, ADJUSTING, LUBRICATION OR SERVICING THIS MACHINE. FAILURE TO HEED MAY RESULT IN SERIOUS PERSONAL INJURY OR DEATH. ITEM LUBRICATION INTERVAL Conveyor Chain Light Weight Oil Brush or spray on lightly every 40 hours of operation...
  • Page 24: Specifications & Dimensions

    745 / 865 TWIN VERTICAL FEATURES & SPECIFICATIONS Specifications 745 (Trailer) 745 (Truck) 865 (Trailer) 865 (Truck) Maximum Load 18,500 lbs. 18,500 lbs. 21,500 lbs. 21,500 lbs. by Weight Empty Weight for 11,900 LBS 12,320 LBS 17,680 lbs. Add Truck 18,100 lbs.
  • Page 25 745 VERTICAL TRAILER DIMENSIONS 6" RUBBER EXTENSION 219 1/2" OUTSIDE 111 1/4" WITH EXTENSION 111 1/2" 105 1/4" WITHOUT EXTENSION 18 1/2" 177" 286 1/2" 108" OUTSIDE HEIGHT DIMS BASED ON A 36" OD TIRE 255/70R22.5 68" WALL HEIGHT EMPTY WEIGHT = 15,200 LBS...
  • Page 26: Trailer Dimensions

    865 TRAILER DIMENSIONS HEIGHT DIMS BASED ON 36" OD TIRE 255/70R22.5 EMPTY WEIGHT = 16,000 LBS 1000 PTO RPM = 39 AUGER RPM MAXIMUM LOAD BY WEIGHT = 21,500 LBS Page 26...
  • Page 27 745 - 865 TRAILER SIDE DISCHARGE DIMENSIONS 6" RUBBER EXTENSION 121" WITH EXTENSION 115" 99" WITHOUT EXTENSION 865 TRAILER 13" 177" 15-1/2" 289-1/2" 18" 114" 112-1/2" 111" 108" 21-1/2" 21-1/2" 865 TRAILER 745 TRAILER 110" 110" 6" RUBBER EXTENSION 111"...
  • Page 28 745 VERTICAL TRUCK DIMENSIONS APPROXIMATE WEIGHT OF MIXER ON TRUCK: 11,900 LBS MAXIMUM LOAD BY WEIGHT: 18,500 LBS HEIGHT DIMENSIONS SHOWN ARE BASED ON A 38" TRUCK FRAME HEIGHT DIMENSIONS WILL VARY ACCORDING TO TRUCK HEIGHT Page 28...
  • Page 29: Repair Parts Contents Page

    865 VERTICAL TRUCK DIMENSIONS APPROXIMATE WEIGHT OF MIXER ON TRUCK: 12,700 LBS MAXIMUM LOAD BY WEIGHT: 21,500 LBS HEIGHT DIMENSIONS SHOWN ARE BASED ON A 38" TRUCK FRAME HEIGHT DIMENSIONS WILL VARY ACCORDING TO TRUCK HEIGHT Page 29...
  • Page 30: Truck Dimensions

    745 & 865 SIDE DISCHARGE TRUCK DIMENSIONS 253-1/2" 225-1/2" TRUCK FRAME IS EXTENDED 28" FOR HYDRASTAT PUMP BOX 137" WITH EXTENSION 131" 114-1/2" WITHOUT EXTENSION 865 TRUCK 38" TRUCK 12" 13" - TUB TO FRAME HEIGHT CENTER 79" CAB TO SCALE FRAME OF AXLES 154"...
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  • Page 32 How to read a Roto-Mix Serial Number 4 1 01 5 0157 Manufactured Location Year Manufactured Month Manufactured Consecutive Numbering Page 32...
  • Page 33 REPAIR PARTS TABLE OF CONTENTS PAGE NO. VERTICAL AUGER ASSEMBLY ..........34-35 (SINGLE FLIGHT) VERTICAL AUGER ASSEMBLY ..........36-37 (SINGLE FLIGHT) VERTICAL AUGER ASSEMBLY .......... 38-39 (DOUBLE FLIGHT) VERTICAL AUGER ASSEMBLY .......... 40-41 (DOUBLE FLIGHT) TRAILER ASSEMBLY ..................42 TRAILER SPINDLE & HUB ASSEMBLY ............43 TRAILER SCALE FRAME ASSEMBLY ..............
  • Page 34: Vertical Auger Assembly (Single Flight)

    745 - 865 VERTICAL AUGER ASSEMBLY INCLUDING & AFTER SERIAL# 810139359 14 17 15 21 18 15 9 4 1/2" 19 16 10 Page 34...
  • Page 35 745 - 865 VERTICAL AUGER ASSEMBLY INCLUDING & AFTER SERIAL# 810139359 ITEM # PART # DESCRIPTION QTY. 160076 KNIFE BACKUP PLATE RH, 5 13/16" x 16 3/8" 160846 AUGER KICKER RH - 16" 161290 AUGER COVER BOLT BAR 3/8 x 1 x 8 161298 AUGER ACCESS COVER - 7"...
  • Page 36: Vertical Auger Assembly (Single Flight)

    745 - 865 VERTICAL AUGER ASSEMBLY INCLUDING & BEFORE SERIAL #810139336 11 14 1 11 20 17 18 24 20 17 21 18 12 6" Page 36...
  • Page 37 745 - 865 VERTICAL AUGER ASSEMBLY INCLUDING & BEFORE SERIAL #810139336 ITEM # PART # DESCRIPTION QTY. 140099 ALL THREAD 3/8' x 5" 160076 KNIFE BACKUP PLATE RH, 5 13/16" x 16 3/8" 160846 AUGER KICKER RH - 16" 161290...
  • Page 38 745 - 865 VERTICAL CYCLONE AUGER ASSEMBLY INCLUDING & BEFORE SERIAL #810829167 25 20 25 20 17 23 Page 38...
  • Page 39 745 - 865 VERTICAL CYCLONE AUGER ASSEMBLY INCLUDING & BEFORE SERIAL #810829167 ITEM # PART # DESCRIPTION QTY. 140099 ALL THREAD 3/8' x 5" 160049 KNIFE BACKUP PLATE - LEFT HAND 161290 AUGER COVER BOLT BAR 3/8 x 1 x 8 161291 AUGER ACCESS COVER - 7"...
  • Page 40: Vertical Auger Assembly (Double Flight)

    745 - 865 VERTICAL CYCLONE AUGER ASSEMBLY INCLUDING & AFTER SERIAL #810929201 Page 40...
  • Page 41 745 - 865 VERTICAL CYCLONE AUGER ASSEMBLY INCLDING & AFTER SERIAL #810929201 ITEM # PART # DESCRIPTION QTY. 160049 KNIFE BACKUP PLATE RH, 5 13/16" x 16 3/8" 161290 AUGER COVER BOLT BAR 3/8 x 1 x 8 161298 AUGER ACCESS COVER - 7" OD 162323 AUGER TUBE CAP-17"...
  • Page 42: Trailer Assembly

    HHCS 3/4"-10 x 5-1/2" #8 Pltd 750110-C TRAILER HUB ASSEMBLY, 20K LB 781235 RECAP TIRE & DUAL WHEEL 255R70 x 22.5 860419 745 & 865 TRAILER WA (30" WIDE CONVEYOR) 860585 745 & 865 TRAILER WA (42" WIDE CONVEYOR) 872090 DROP LEG JACK 9T...
  • Page 43: Trailer Spindle & Hub Assembly

    745 - 865 TRAILER SPINDLE & HUB ASSEMBLY 14 12 ITEM # PART # DESCRIPTION QTY. 184614 SPINDLE, 20,000# 342213 INNER BEARING 3.543" BORE 342214 OUTSIDE BEARING 2-5/8" OD 342215 INNER BEARING RACE 5.787"OD 342216 OUTSIDE BEARING RACE 4-13/16" OD...
  • Page 44: Trailer Scale Frame Assembly

    745 - 865 TRAILER SCALE FRAME ASSEMBLY ITEM # PART # DESCRIPTION QTY. 160016 SCALE PAD 7 1/8" x 7 7/8" 450824 WEIGH BAR 2-1/2", 21 FT CORD (FRONT OF MIXER) 860426 WEIGH BAR MOUNT W.A. 2 1/2" Page 44...
  • Page 45: Truck Scale Frame Assembly

    745 - 865 TRUCK SCALE FRAME ASSEMBLY ITEM # PART # DESCRIPTION QTY. 160016 SCALE PAD 7-1/8" x 7-7/8" 4 PER 400212 HEX NUT 3/4"-10 #5 PLTD 402012 SPRING LOCK WASHER 3/4" PLTD 402112 LOCK WASHER, EXTERNAL STAR 3/4" 405777 HHCS #5 PLTD 3/4"...
  • Page 46: Gearbox Hydraulic System

    745 - 865 GEARBOX HYDRAULIC SYSTEM ITEM # PART # DESCRIPTION QTY. 344146 COMER TEE - GEARBOX (Trailer Unit Only) 344158 GEARBOX, RRUSA (Truck Units Only) 362549 TANK BREATHER 8" DIP STICK 362555 SIGHT GAUGE 5" 366008 HYDRAULIC HOSE 1/2"-2 (3000 PSI) 367086 HOSE STEM 3/8"MP x 1/2"...
  • Page 47: Knife Gate Assembly

    745 - 865 VERTICAL KNIFE GATE ASSEMBLY ITEM # PART # DESCRIPTION QTY. 161086 325/425 TUB KNIFE 400912 HEX CROWN LOCK NUT 3/4"-10 #5 PLTD 404209 PIN, 5/8" x 4", RECEIVER HITCH 405781 HHCS 3/4"-10 x 2-1/2" #5 PLTD Page 47...
  • Page 48: Trailer 2-Speed Gearbox With Hydraulic Shifter

    745 - 865 TRAILER 2-SPEED GEARBOX WITH HYDRAULIC SHIFTER & SHIELDS DECAL LOCATION WITH MANUAL SHIFTER DECAL LOCATION WITH HYDRAULIC SHIFTER 21 25 30 23 26 32 18 17 18 27 33 27 Page 48...
  • Page 49 745 - 865 TRAILER 2-SPEED GEARBOX WITH HYDRAULIC SHIFTER & SHIELDS ITEM # PART # DESCRIPTION 161391 PTO SHIELD MOUNT BRACKET 161411 SHIFTER ARM 161412 ALL THREAD x 10-1/2" 161513 CYLINDER STOP x 2" 162771 ALL THREAD x 12-1/2" 162772...
  • Page 50: Truck Hydraulic Pump Assembly

    745 - 865 TRUCK HYDRAULIC PUMP ASSEMBLY ITEM # PART # DESCRIPTION QTY. 189210 BRACKET, HYDRO-STAT FILTER 310841 ELBOW 1-1/4" MP x 1-1/4" FP 310844 BUSHING 1-1/4" MP x 1" FP 362031 GEAR PUMP 1.92 IN³ 362076 HYDROSTATIC PUMP 362404 FILTER HEAD, 1-1/4"...
  • Page 51: Truck Hydraulic Motor Assembly

    745 - 865 TRUCK HYDRAULIC MOTOR ASSEMBLY ITEM # PART # DESCRIPTION QTY. 360120 BENT AXIS MOTOR 250 VARI DISP 367140 HOSE STEM 1", 16GS-20FL90 367415 FERRULE, 16GS1F-4 368058 HYD ADAPTER 1-1/16" MOR x 3/4" FPS 45º 368453 FLANGE SET 20 FHH C62 (1-1/4")
  • Page 52: Truck Hydraulic Reservoir & Cooling Fan Assembly

    745 - 865 TRUCK HYDRAULIC RESERVOIR & COOLING FAN ASSEMBLY 13 2 Page 52...
  • Page 53 745 - 865 TRUCK HYDRAULIC RESERVOIR & COOLING FAN ASSEMBLY ITEM # PART # DESCRIPTION 161584 COOLER MOUNT BRACKET 310818 BUSHING 3/4" MP x 1/2" FP 310831 CLOSE NIPPLE 1" 310841 ELBOW 1-1/4" MP x 1-1/4" FP 310842 CLOSE NIPPLE 1-1/4"...
  • Page 54: Truck Hydraulic Valve Assembly

    745 - 865 TRUCK HYDRAULIC VALVE ASSEMBLY 10 15 ITEM # PART # DESCRIPTION 362209 HYD VALVE 12V DOUBLE, BUCHER 362230 HYD PRESSURE RELIEF VALVE 362286 VALVE PRINCE HYD. FLOW DIVIDER 70/30 362302 HYDRAFORCE DUMP VALVE 368020 HYD SWIVEL 3/8"MP x 3/8"FP 90º L 368024 HYD SWIVEL 9/16"MOR x 3/8"FPS 45º...
  • Page 55: Truck Hydrostat Drive Line

    745 - 865 TRUCK HYDROSTAT DRIVE LINE ITEM # PART # DESCRIPTION 189216 LONG PUMP BOX COVER 22-1/4" 189576 SHORT PUMP BOX COVER 16-1/4" 338413 U-STRAP & BOLT KIT 1350 338415 SPICER YOKE 1350 1-1/2" TAPER 338429 SPICER FLANGE YOKE 3-2-119 1350...
  • Page 56: Truck Hydrostat Hydraulic Schematic

    745 - 865 TRUCK HYDROSTAT HYDRAULIC SCHEMATIC TO TANK PORT A PORT B PORT A PORT B ITEM # PART # DESCRIPTION 360120 BENT AXIS MOTOR 250 VARI DISP 362031 GEAR PUMP 1.92 IN³ 362076 HYDROSTATIC PUMP 362404 FILTER HEAD, 1-1/4" FP 362442 FILTER ELEMENT 1-1/4"...
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  • Page 58: Truck Hydrostat Electric & Manual Pump Control

    745 - 865 TRUCK HYDROSTAT ELECTRIC DISPLACEMENT CONTROL & MANUAL CONTROL ENGINE DRIVEN PUMP GREEN WIRE TO 'B' TERMINAL BLACK BLACK WHITE WIRE TO 'A' TERMINAL GREEN 'B' 'A' BLACK WHITE WHITE BLACK GREEN BLACK NOTE: USE 18-22 GA #6 SPADE...
  • Page 59: Truck Joystick Switch Panel Assembly

    745-865 TRUCK JOYSTICK SWITCH PANEL ASSEMBLY ITEM # PART # DESCRIPTION QTY. 162624 JOYSTICK BRACKET W/REAR DOOR SWITCH 357705 JOYSTICK, (4-WAY) SCHNEIDER 9001K35 440864 DECAL, 4-WAY JOYSTICK (VERTICALS) 452743 SWITCH, ROCKER ON-OFF-ON, (DPDT) 44323 452744 SWITCH, ROCKER ON-OFF, (SPST), 44301...
  • Page 60: Truck Hydraulic Conveyor Schematic

    745 - 865 TRUCK HYDRAULIC CONVEYOR SCHEMATIC HOSES FROM THESE VALVES GO TO THE DISCHARGE DOOR CYLINDER & THE CONVEYOR SPOUT AND/OR CONVEYOR SHIFT CYLINDER ITEM # PART # DESCRIPTION 360014 HYDRAULIC MOTOR 101-1012 14.1 CU IN. 362031 GEAR PUMP 1.92 IN³ 11T SPLINE...
  • Page 61: Truck & Trailer Drive Line Assemblies

    745 - 865 TRUCK DRIVE LINE ASSEMBLY 13 16 8 12 10 8 17 9 11 ITEM # PART # DESCRIPTION 161566 200 MOTOR PLATE 13" x 16" 320818 COUPLER CHAIN #80-2 RC x 18 COMPLETE 338003 1410 DRIVELINE 61 C-C W/ FLANGES 338007 Driveline 1410 5.35"...
  • Page 62 745 - 865 TRUCK & TRAILER DRIVE LINE BETWEEN GEARBOXS DRIVELINE #338039 ITEM # PART # DESCRIPTION 338443 CROSS KIT 32mm x 76mm W2400 338450 INBOARD YOKE W2400 S4 356905 338452 INBOARD YOKE S5 W2400 356906 338473 ROLL DRIVE PIN W LTSH 10MM x 90MM 338612 YOKE 1-3/4"...
  • Page 63 745 - 865 TRAILER DRIVELINE 2 SPEED GEARBOX TO AUGER GEARBOX DRIVELINE #338038 ITEM # PART # DESCRIPTION 310748 1/8"-27 MALE PIPE GREASE ZERK 338446 CROSS KIT W2500 312209 338453 INBOARD YOKE W2500 S4 097133 338454 INBOARD YOKE W2500 S5 097140...
  • Page 64 745 - 865 TRAILER TO TRACTOR DRIVELINE DRIVELINE #338040 ITEM # PART # DESCRIPTION 338446 CROSS KIT W2500 312209 338454 INBOARD YOKE W2500 S5 097140 338473 ROLL PIN #10 METRIC 10 x 80 338489 BEARING RING SC 25 -087276 338600 YOKE 1-3/4"...
  • Page 65: Joystick Assembly

    JOYSTICK ASSEMBLY TOP SIDE BOTTOM SIDE TO 12 VOLT GREEN WIRE RED WIRE RED WIRE YELLOW WIRE YELLOW WIRE BROWN WIRE BROWN WIRE REF # PART # DESCRIPTION QTY. 185575 JOYSTICK BRACKET 357705 JOYSTICK SWITCH 781056 SWITCH WIRE ASSEMBLY Page 65...
  • Page 66: Truck & Trailer Front Center & Side Door Discharge

    745 - 865 VERTICAL TRUCK & TRAILER FRONT CENTER DOOR ITEM # PART # DESCRIPTION 160115 DOOR GUIDE BAR - 60" 160619 CYLINDER PIN 5 7/8" 160620 CYLINDER PIN 1" x 4 1/4" 364068 HYDRAULIC CYLINDER 2-1/2" x 31-5/8" 860402 625 FRONT CENTER DOOR, 30"...
  • Page 67 745 - 865 VERTICAL TRUCK & TRAILER SIDE DOOR DISCHARGE ITEM # PART # DESCRIPTION QTY. 162341 DOOR LIFT ARM 162415 DEFLECTOR BELT 162417 BELTING STRAP 162419 DISCH DOOR TOP SEAL PLATE 162420 DISCH DOOR DEFLECTOR BELT PLATE 364058 HYDRAULIC CYLINDER, 2" x 12", 22-1/4 CC 368258 SWIVEL 90,°...
  • Page 68: Truck & Trailer 30" Wide Conveyor Assemblies

    745 - 865 TRUCK & TRAILER INCLINE 30" WIDE CONVEYOR ASSEMBLY TRUCK - #660225 TRAILER- #660203 Page 69...
  • Page 69 745 - 865 TRUCK & TRAILER INCLINE 30" WIDE CONVEYOR ASSEMBLY Page 67...
  • Page 70 745 - 865 TRUCK & TRAILER ADJUSTABLE 30" WIDE CONVEYOR ASSEMBLY TRUCK #660217 TRAILER #660212 Page 70...
  • Page 71 745 - 865 TRUCK & TRAILER ADJUSTABLE 30" WIDENVEYOR ASSEMBLY Page 71...
  • Page 72 745 - 865 TRUCK & TRAILER FLAT 30" WIDE CONVEYOR ASSEMBLY TRUCK #660227 TRAILER #660216 27 22 28 36 31 33 Page 72...
  • Page 73 745 - 865 TRUCK & TRAILER FLAT 30" WIDE CONVEYOR ASSEMBLY ITEM # PART # DESCRIPTION 160021 CONVEYOR DRIVE SHAFT 160022 CONVEYOR IDLER SHAFT 160025 SPROCKET C55, 8 TOOTH x 1" I.D. 160082 MOTOR MOUNT PLATE 160083 MOTOR MOUNT COVER 160555 CONVEYOR SLIDE ROLLER x 2 1/4"...
  • Page 74 745 - 865 TRUCK & TRAILER INCLINE 30" WIDE CONVEYOR SPOUT WITH MAGNETS #980996 9 14 18 8 13 8 13 17 8 13 Page 74...
  • Page 75 745 - 865 TRUCK & TRAILER INCLINE 30" WIDE CONVEYOR SPOUT WITH MAGNETS ITEM # PART# DESCRIPTION 183160 SPOUT RUBBER SIDE BAR x 8" 187273 SPOUT RUBBER 187274 SPOUT BACK UP ANGLE x 35" 189101 PIVOT SHAFT 36" SPOUT 189163 MAGNET GUARD 36"...
  • Page 76: Truck & Trailer 42" Wide Conveyor Assemblies

    745 - 865 42" Wide INCLINE CONVEYOR TRUCK - #660255, TRAILER - #660256 BREAK DOWN ON NEXT PAGE Page 76...
  • Page 77 745 - 865 42" Wide INCLINE CONVEYOR TRUCK - #660255, TRAILER - #660256 ITEM # PART # DESCRIPTION QTY. 161383 MOUNT ANGLE 161810 RAIL BOLT PLATE 161811 CONVEYOR SLIDE ROLLER 161818 DOGLEG EXTENSION SHIELD 161819 DOGLEG CONVEYOR REAR FILLER 161820...
  • Page 78 745 - 865 INCLINE 42" SLIDE CONVEYOR TRUCK & TRAILER #760172 For SERIAL #'s 810849997 thru Current 18 16 32 22 28 31 Page 78...
  • Page 79 745 - 865 INCLINE 42" SLIDE CONVEYOR TRUCK & TRAILER #760172 For SERIAL #'s 810849997 thru Current ITEM # PART # DESCRIPTION QTY. 161762 DOGLEG EXTENSION BOLT-ON 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161783 MOTOR MOUNT TUBE 161784 CLEANOUT DOOR 42"W CONVEYOR...
  • Page 80 745 - 865 INCLINE 42" SLIDE CONVEYOR TRUCK & TRAILER #760172 For SERIAL #'s Prior to 810849997 27 31 Page 80...
  • Page 81 745 - 865 INCLINE 42" SLIDE CONVEYOR TRUCK & TRAILER #760172 For SERIAL #'s Prior to 810849997 ITEM # PART # DESCRIPTION QTY. 161508 PLASTIC IDLER 161762 DOGLEG EXTENSION BOLT-ON 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161783 MOTOR MOUNT TUBE 161784 CLEANOUT DOOR 42"W CONVEYOR...
  • Page 82 745 - 865 TRAILER 42" WIDE INCLINE CONVEYOR SPOUT ASSEMBLY #660257 Page 82...
  • Page 83 745 - 865 TRAILER 42" WIDE INCLINE CONVEYOR SPOUT ASSEMBLY #660257 ITEM # PART # DESCRIPTION QTY. Page 83...
  • Page 84 745 - 865 INCLINE ADJUSTABLE 42" CONVEYOR Trailer #660260 - 118" long, #660261 - 136" long For SERIAL #'s 810849997 thru Current 25 14 25 33 36 26 37 11 27 44 24 24 INCLINE SECTION IS ON PAGE 86...
  • Page 85 745 - 865 INCLINE ADJUSTABLE 42" CONVEYOR Trailer #660260 - 118" long, #660261 - 136" long For SERIAL #'s 810849997 thru Current ITEM # PART # DESCRIPTION QTY. 161383 MOUNT ANGLE 161784 CLEANOUT DOOR 42"W CONVEYOR 161786 CONVEYOR MOUNT ANGLE 161787 RUBBER HINGE 42"W CONVEYOR...
  • Page 86 745 - 865 INCLINE ADJUSTABLE 42" CONVEYOR TRAILER #660260 - 118" long, #660261 - 136" long For SERIAL #'s Prior to 810849997 INCLINE SECTION IS ON PAGE 86 Page 85...
  • Page 87 745 - 865 INCLINE ADJUSTABLE 42" CONVEYOR TRAILER #660260 - 118" long, #660261 - 136" long For SERIAL #'s Prior to 810849997 ITEM # PART # DESCRIPTION QTY. 161383 MOUNT ANGLE 161508 PLASTIC IDLER 161784 CLEANOUT DOOR 42"W CONVEYOR 161786...
  • Page 88 745-865 TRAILER ADJUSTABLE INCLINE SECTION 23 27 30 INCLINE SECTION FOR 118" ADJUSTABLE TO CONVEYOR 48 49 MOTOR CONVEYOR FROM HYD SOURCE 37 41 38 43 23 27 30 36 40 TO CONVEYOR MOTOR 26 28 29 INCLINE SECTION FOR 136" ADJUSTABLE...
  • Page 89 745-865 TRAILER ADJUSTABLE INCLINE SECTION ITEM # PART # DESCRIPTION QTY. 161532 CONVEYOR EXTENSION 161774 DRIVE CHAIN COVER 161783 MOTOR MOUNT TUBE 161830 CONVEYOR CHAIN HOLD DOWN 161864 PLASTIC LINER 42"W ADJ CONVEYOR 161865 CONVEYOR GLIDE STRIP 161871 CONVEYOR EXTENSION...
  • Page 90 745 - 865 TRUCK & TRAILER FLAT 42" WIDE COVEYOR ASSEMBLY TRUCK - #660388, TRAILER - #660259 For SERIAL #'s Prior to 810849997 Page 90...
  • Page 91 745 - 865 TRUCK & TRAILER FLAT 42" WIDE COVEYOR ASSEMBLY ITEM # PART # DESCRIPTION QTY. 161508 PLASTIC IDLER 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161780 PLASTIC LINER FLAT CONV 161783 MOTOR MOUNT TUBE 161810 RAIL BOLT PLATE...
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  • Page 93 745 - 865 FLAT 42"CONVEYOR TRUCK - #660388, TRAILER - #660259 For SERIAL #'s 810849997 thru Current 23 4 ITEM # PART # DESCRIPTION QTY. 161810 RAIL BOLT PLATE 161811 CONVEYOR SLIDE ROLLER 161872 CONVEYOR SIDE SHIELD 161934 CONVEYOR SLIDE RAIL FLAT & DOGLEG...
  • Page 94 745 - 865 FLAT 42" CONVEYOR TRUCK & TRAILER #760171 CONTINUED FROM PREVIOUS PAGE For SERIAL #'s 810849997 thru Current 25 23 Page 94...
  • Page 95 745 - 865 FLAT 42" CONVEYOR TRUCK & TRAILER #760171 ITEM # PART # DESCRIPTION QTY. 161774 DRIVE CHAIN COVER 161777 CONVEYOR BOLT PLATE 161780 PLASTIC LINER FLAT CONV 161783 MOTOR MOUNT TUBE 161830 CONVEYOR CHAIN HOLD DOWN 161940 SLIDE CYLINDER BOLT-ON LUG...
  • Page 96: Truck Conveyor Platform Assembly

    745 - 865, TRUCK PLATFORM ASSEMBLY #770509 3 4 5 ITEM # PART # DESCRIPTION QTY. 171452 LADDER BAR 190983 LADDER, FORMED 6 RUNG 400208 HEX NUT 1/2"-13 #5 PLTD 402008 SPRING LOCK WASHER 1/2" PLTD 402408 WASHER, FLAT 1/2" MED PLTD 405703 HHCS 1/2"-13 x 1-1/2"...
  • Page 97: Trailer 30" Wide Conveyor Platform Assembly

    745 - 865, 30" WIDE CONVEYOR TRAILER PLATFORM ASSEMBLY #760140 ITEM # PART # DESCRIPTION QTY. 400208 HEX NUT 1/2"-13 #5 PLTD 402008 SPRING LOCK WASHER 1/2" PLTD 402408 FLAT WASHER 1/2" MED PLTD 405702 HHCS 1/2"-13 x 1-1/4" #5 PLTD 405703 HHCS 1/2"-13 x 1-1/2"...
  • Page 98: Trailer 42" Wide Conveyor Flatform Assembly

    745 - 865, 42" WIDE CONVEYOR TRAILER PLATFORM ASSEMBLY #760594 ITEM # PART # DESCRIPTION QTY. 161908 KICKBOARD RH REAR 161926 SPACER PLATE 162071 KICKBOARD LH REAR 310954 CAPLUG-RIBBED-SQ 1-1/4" x 1.175" 400107 HEX NUT, 3/8"-16 SERRATED FLANGE #5 PLTD 400114 HEX NUT, 1/2"-13 SERRATED FLANGE #5 PLTD...
  • Page 99: Truck Fender & Bumper, Truck & Trailier Extensions

    745 - 865 TRUCK FENDERS & BUMPERS TRUCK & TRAILER EXTENSIONS ITEM # PART # DESCRIPTION 161365 745/865 RUBBER EXTENSION 183087 MUD FLAP STRAP 310975 CAPLUG-RIBBED-RD 2-3/8" x 2-1/16" 340222 BEARING, 1 3/8" VCJT 354391 POLY FENDER, DAUL, BUYERS# 8590245...
  • Page 100: Decals

    745 - 865 DECALS 745 DECAL KIT - #660201, 865 DECAL KIT - #660205 ITEM # PART # DESCRIPTION QTY. 440702 DECAL, ROTO-MIX WHITE STRIPE 71-1/2 H 440801 DECAL, REDUCE ENGINE SPEED 4-1/4" x 7" 440818 DECAL, (WARNING-CHUTE) 2-1/4" x 6-1/8"...
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